Form No Rev A. TimeCutter Z5040 Riding Mower Model No Serial No and Up

Transcription

1 Form No Rev A TimeCutter Z5040 Riding Mower Model No Serial No and Up Register at Original Instructions (EN)

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: Liquid Propane NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2011 The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

3 Contents Frame, Front Axle and Caster Wheel Assembly Inch Wheel and Tire Assembly Deck Lift Assembly Seat Assembly Motion Control Assembly Engine, Muffler and Clutch Assembly Hydro Transaxle Drive and Rear Wheel Assembly RH Hydro Transaxle Assembly No LH Hydro Transaxle Assembly No Body Styling and Fuel Tank Assembly Fuel Delivery Assembly Battery and Electrical Assembly Inch Deck Assembly Inch Deck Decal Assembly No Inch Deck Belt, Spindle and Hi-Lift Blade Assembly Attachments and Accessories

4 Frame, Front Axle and Caster Wheel Assembly Frame ASM Bumper-Rear (Wide) Decal-Danger Axle-Front, Wide Inch Tire And Wheel ASM Spanner Screw-HH Nut-Lock, NI Fork-Caster, Wide Washer-Thrust Bearing-Ball Washer Screw-HHF Mat-Floor Footrest Decal-Transport Screw-HWHTF Screw-HHF Nut-Flange, NI Decal Mount-Hydro, Rear (RH) Mount-Hydro, Rear (LH) A 4 A2

5 13 Inch Wheel and Tire Assembly Tire-13 Inch Bushing-Flange Stem-Valve Fitting-Grease A2A A

6 Pin-Hair Screw-HSBH Washer-Thrust Lever-Lift Deck Lift ASM Brace-Seat, Rear Bracket-Lift Bracket-Battery Nut-Lock, NI Link-Lift Arm-Lift, Rear Block-Pivot Spacer Grip-Lever Pin-Cotter Washer-Flat Deck Lift Assembly Nut-Flange, NI Mount-Hydro, Front (RH) Mount-Hydro, Front (LH) Screw-HHF Nut-Hex Screw-HWHTF Plate-Footlift Rod-Trunion Pin-Pivot Pedal ASM Rod-Footlift Bracket-Footlift Screw-HHF Nut-Flange, NI Bushing-Flange Screw-HHF A 6 A3

7 Pan-Seat Inch Seat ASM 2: Armrest Kit Rod-Stop Pin-Hair Spring-Compression Nut-Flange, NI Washer-Seat Screw-HH Support-Tank, Rear Seat Assembly Decal-Timecutter Stop-Seat Decal-Service Spring-Compression Latch-Seat Support-Pod Screw-HWHTF Screw-HHF Washer-Flat Pin-Hair B A

8 Motion Control Assembly A 8 B3

9 Motion Control Assembly (continued) RH Handle ASM 1: Grip LH Handle ASM 2: Grip Washer-Flat Screw-HH Screw-Shoulder Actuator Arm ASM 6: Bushing-Flange Stud-Damper Damper-Control, Motion Nut-Lock, NI Nut-Flange, NI Washer-Flat Washer-Flat Nut-Flange, NI Washer-Belleville Washer Control-Speed Pin-Rod, Hydro Bolt-Pivot Box-Control Nut-Lock, NI Lever-Control Washer-Nylon Eccentric Bolt-Pivot, Eccentric Bolt-Pivot Spring-Return Rod-Hydro Mount-Rod, Hydro Washer Screw-HH Brake Control Module ASM Retainer Screw-Taptite Rod-Brake, RH Rod-Brake, LH Spring-Compression Pin-Hair Screw-PPH Spring-Return, Neutral Cover-Brake Screw-HWH Spacer-Nylon RH Knob ASM LH Knob ASM Screw-PPH Screw-HHF Decal-Speed Control Screw-HWHTF Decal-HOC A

10 Engine, Muffler and Clutch Assembly 1 1 Engine-Kawasaki, Fr691V-As07-R 1: Gasket-Exhaust 1: Nut 1: Washer-Lock, Spring Muffler-Kawasaki Screw-HHF Pulley-Engine Isolator-Clutch Stop-Clutch Tube-Drain, Oil Nut-Flange, NI Clutch-Electric, PTO Screw-HH Bolt-HH Washer-Flat Shield-Heat Screw-HHFTF Not serviced separately Obtain parts from A 10 D2

11 Hydro Transaxle Drive and Rear Wheel Assembly Transaxle-Hydro, RH Transaxle-Hydro, LH Screw-CARR Screw-HH Screw-HH Nut-Flange, NI Screw-HH Spring-Return, Pedal Washer-Pivot V-Belt Pulley-Idler Pulley-Idler Arm-Idler Spacer Spacer-Arm, Idler Wheel And Tire ASM 16: Tire 16: Rim 16: Stem-Valve 16: Tube Nut-Lug Mount-Hydro Rod-Bypass Screw-HH Cross Plate-Hydro Screw-HHF Pin-Hair Washer-Flat Nut-Lock, NI Washer-Flat Screw-HH Washer-Flat Washer-Flat C A

12 RH Hydro Transaxle Assembly No A 12 1

13 RH Hydro Transaxle Assembly No (continued) Main Housing ASM Side ASM Pump Block ASM Cylinder Block Kit Plug-Thread, Straight Screw-HHF Seal-Oil Seal-Lip Ring-Retaining, EXT Rod-Bypass Ring-Retaining, Int Swashplate-Trunnion Seal-Lip Stud Puck-Friction Washer Spring-Compression Washer Shaft-Input Bearing-Ball Ring-Retaining Spacer Seal-Lip Ring-Retaining Bearing-Thrust Washer-Flat Ring-Retaining Gear-Pinnion, 13T Shaft-Motor Washer-Shaft, Motor Washer Gear Gear-Jackshaft, 10T Pin-Jackshaft Ring-Spiral, Retaining Gear-52T, Bull Washer Bearing-Sleeve Shaft-Axle Bushing-Axle Seal-Lip Seal Kit Expansion Plate Kit Fan Pulley Kit Brake Arm Kit Center Section Filter Kit Sealant Bypass Arm Kit Filter Kit Disc-Brake, Cog Breather Kit Breather ASM Cover-Nut, Axle Tube-Axle Arm Control Kit Hub ASM Not illustrated A

14 LH Hydro Transaxle Assembly No A 14 1

15 LH Hydro Transaxle Assembly No (continued) Main Housing ASM Side ASM Pump Block ASM Cylinder Block Kit Plug-Thread, Straight Screw-HHF Seal-Oil Seal-Lip Ring-Retaining, EXT Rod-Bypass Ring-Retaining, Int Swashplate-Trunnion Seal-Lip Stud Puck-Friction Washer Spring-Compression Washer Shaft-Input Bearing-Ball Ring-Retaining Spacer Seal-Lip Ring-Retaining Bearing-Thrust Washer-Flat Ring-Retaining Gear-Pinnion, 13T Shaft-Motor Washer-Shaft, Motor Washer Gear Gear-Jackshaft, 10T Pin-Jackshaft Ring-Spiral, Retaining Gear-52T, Bull Washer Bearing-Sleeve Shaft-Axle Bushing-Axle Seal-Lip Seal Kit Expansion Plate Kit Fan Pulley Kit Brake Arm Kit Center Section Filter Kit Sealant Bypass Kit Filter Kit Disc-Brake, Cog Breather Kit Breather ASM Cover-Nut, Axle Tube-Axle Arm Control Kit Hub ASM Not illustrated A

16 Body Styling and Fuel Tank Assembly Pod-RH Pod-LH Decal-Panel, Control Cable-Throttle Screw-PRH Clip Cap-Fuel, Ratcheting Plate-Control Fuel Tank ASM 9: Tube-Drop 9: Bushing Screw-Shoulder Spring Cable-Choke Washer-Lock Nut-HJ Guard-Rear Decal Support-Tank, Front Screw-HWHTF Decal-Control Lever, LH Decal-Control Lever, RH A 16 E2

17 Fuel Delivery Assembly Fitting-Tee Filter-Air Hose-Fuel Hose-Fuel, Molded Hose-Fuel Hose-Fuel Decal-Filter, Emissions Clamp Strap-Tie Adaptor-Orifice Hose-Fuel E A

18 Battery Switch-Ignition Key-Ignition Switch-PTO Nut-Wing Switch-Single Pole No Switch-Seat Solenoid Cable-Battery, Red Screw-CARR Cable-Battery, Black Battery and Electrical Assembly Holddown-Battery Screw-HH Harness-Wire 14: Fuse-Blade, 30 Amp 14: Fuse-Blade, 25 Amp Washer-Flat Cable-Battery, Red Nut-HF Screw-HWH Nut-Jam Screw-HHF A 18 F2

19 Inch Deck And Decal ASM Bracket-Hanger, RH Bracket-Hanger, Lr Nut-Flange, NI Screw-CARR Nut-Flange, NI Fitting-Washout O-Ring, Seal Screw-HHFTF Decal 50 Inch Deck Assembly Screw-HH Connector-Hose Baffle-Cutoff Cover-Belt Screw Bolt-Shoulder Roller-Scalp, Anti Rod-Pivot Deflector Spring-Torsion Nut-Lock, NI K A

20 50 Inch Deck Decal Assembly No Decal-Danger, Pulley Decal-Danger, Deflector Decal-Danger Decal-Routing, Belt Screw-HH Screw-CARR Nut-Flange, NI Decal-Scalp, Anti A 20 K2A1

21 50 Inch Deck Belt, Spindle and Hi-Lift Blade Assembly V-Belt Screw-HH Washer-Flat Pulley-Idler, Flat Nut-Flange, NI Arm-Idler Washer-Idler Pivot Washer-Friction, Composite Spacer Screw-HH Nut-Hex Pulley Screw-Taptite Screw-HH Washer-Belleville Spindle ASM 16: Spindle 16: Spacer 16: Bearing-Ball Blade-Hi Lift, Inch Spring-Extension Hook-Return, Spring Shaft-Spindle K A

22 Attachments and Accessories For TimeCutter Z5040 Riding Mower Product Name Model/Part Deck Ring Kit Hourmeter Kit, 2011 and After TimeCutter Riding Mower Striping Kit, 42in and 50in Mowers for TimeCutter Z Riding Mower Sunshade Kit, 2011 and After Zero-Turn-Radius Riding Mower Hitch Kit, Zero-Turn-Radius Riding Mower Replacement Blade Kit, 2007 and After TimeCutter Riding Mower with 50in Mower in Recycler Kit, 2007 and After Riding Mower Storage Cover in Bagger, 2011 and After TimeCutter 5000 Series Riding Mower cu. ft. Poly Dump Cart

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