48in TITAN HD 1500 Series Riding Mower

Transcription

1 Form No Rev A 48in TITAN HD 1500 Series Riding Mower Model No Serial No and Up Register at Original Instructions (EN) * * A

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HP: high pressure HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: low pressure LPG: Liquefied Petroleum Gas NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2

3 Contents Frame and Roll-Over Protection System Assembly Fork and Caster Wheel Assembly Roll-Over Protection System Assembly No Hydraulic Assembly LH Transaxle Assembly No RH Transaxle Assembly No Control Console and Guard Assembly Fuel Tank and Vent Hose Assembly Fuel Tank Assembly No Seat Mount Assembly Seat Latch Assembly Seat Assembly No Motion Control Assembly LH Motion Control Assembly RH Motion Control Assembly Electrical System Assembly Wire Harness Assembly No Deck Lift Assembly Deck Strut Assembly No Engine Assembly Deck Assembly Deck Decal Assembly No Deflector Assembly No Fuel System Assembly Carburetor Assembly Air Intake and Filtration Assembly Ignition and Electrical Assembly Crankcase and Crankshaft Assembly Governor Control Assembly Piston and Cylinder Head Assembly Blower Housing Assembly Gasket and Seal Kit Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Frame and Roll-Over Protection System Assembly A 4 A2

5 Frame and Roll-Over Protection System Assembly (continued) Nut-Flange, NI Bearing-Ball Bumper-Push-In, Rubber Cap-Grease Wheel And Tire ASM 5: Wheel 5: Tire 5: Stem-Valve Frame ASM 8: Decal-Routing, Belt 8: Decal-Release, Drive 8: Decal-Warning 8: Strip-Seal 9 2 Front Caster ASM (W/Fork) Isolator ROPS ASM Pan-Floor 12: Decal-Danger Spring Nut-Lug Screw-HHF Washer-Flat Decal Grommet-Rubber Not serviced separately A

6 Fork and Caster Wheel Assembly A 6 A2A1

7 Fork and Caster Wheel Assembly (continued) Wheel And Tire ASM Fork-Caster Screw-HHF Spanner-Wheel, Caster Nut-Lock A

8 Roll-Over Protection System Assembly No A 8 A2A2

9 Roll-Over Protection System Assembly No (continued) 1 1 Tube-Upright, RH 2 1 Tube-Upright, LH Tube Top ASM 3: Decal-Warning Pin-Spring Bumper-Push-In, Rubber Bolt-Shoulder Nut-Lock Bumper-ROPS Screw-HHF Nut-HHF Washer-Wave Not serviced separately A

10 Hydraulic Assembly A 10 B2

11 LH Transaxle ASM RH Transaxle ASM Nut-Flange, NI Screw-HHF Bolt-CARR Spacer-Hydro Screw HHF Shaft-Spacer Washer-Spring Screw-Torx Vent-Tank, HYD Hydraulic Assembly (continued) 12: Cap-Reservoir, HYD Clip-Tie Screw-HH W/Loctite Clamp-Hose Arm-Bypass, Hydro Bolt-CARR Knob-Handle Pin-Cotter Hose-Hydraulic Hose-Hydraulic Washer-Flat Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads A

12 LH Transaxle Assembly No A 12 NONE

13 LH Transaxle Assembly No (continued) Element-Oil Filter, HYD Adapter-Straight 2: O-Ring O Ring-Seal Spring-Extension Hub-Offset Nut-Hub Fan And Pulley Kit 7: Nut-HJ 7: Fan 7: Hub-Pulley Cap-Axle, Long Tube-Axle Guard-Filter, LH Seal Kit Not illustrated A

14 RH Transaxle Assembly No A 14 NONE

15 RH Transaxle Assembly No (continued) Element-Oil Filter, HYD Adapter-Straight 2: O-Ring O Ring-Seal Spring-Extension Hub-Offset Nut-Hub Fan And Pulley Kit 7: Nut-HJ 7: Fan 7: Hub-Pulley Cap-Axle, Long Tube-Axle Guard-Filter, RH Seal Kit Not illustrated A

16 Control Console and Guard Assembly A 16 C2

17 Control Console and Guard Assembly (continued) Console-RH Console-LH Cover-Motion Control, RH Cover-Motion Control, LH Control Panel ASM 7: Decal-Panel, Control 7: Decal-Panel, Control Rear Guard ASM 10: Decal 10: Decal-Warning 10: Decal-Arrester, Spark Guard-Muffler Cover-Pod, RH Cover-LH Cable-Control, Choke Cable-Control, Throttle Knob-Ball Support-Console, RH Bracket-Console, LH Decal Nut-Flange, NI Nut-Flange, NI Screw-HWH Screw-Shoulder Screw-Torx Screw-Torx Screw-Torx Screw-Torx Screw-Truss Bolt-CARR Screw-CARR Nut-Lock, NI Screw-Forming, Thread Bracket-Support, Left Pod Bracket-Support, Right Pod Support-Pod, RH Support-Pod, LH Screw-Truss Nut-HJ Nut-Keps Decal-Fill, Fuel Decal Nut-Retainer, U Style A

18 Fuel Tank and Vent Hose Assembly A 18 D2

19 Fuel Tank and Vent Hose Assembly (continued) Vent Hose ASM Fuel Hose ASM 7: Hose-Fuel 7: Hose-Fuel 7: Valve-Fuel 7: Clamp-Hose Cap-Fuel Tank-Fuel Clip Tie-Cable A

20 Fuel Tank Assembly No A 20 D2A6

21 Fuel Tank Assembly No (continued) Bushing Fitting-90 DEG Fitting-Orifice, Straight Pickup-Fuel Ring-Retainer Bolt A

22 Seat Mount Assembly A 22 F2

23 Seat Mount Assembly (continued) Plate-Retainer, Tank Screw-CARR Nut-Flange, NI Bumper-Rubber Seat Pan And Latch ASM Seat ASM Pin-Pivot, Seat Screw-HWH, Thread Roll Bushing-Flanged Decal-Aid, Service Decal-Latch, Seat Decal Washer-Flat Guard-Rubber A

24 Seat Latch Assembly A 24 F2A7

25 Screw-CARR Bushing-Latch, Seat Latch-Catch, Single Seat Latch Assembly (continued) Spring-Torsion, Latch Nut-Flange, NI A

26 Seat Assembly No A 26 F2A8

27 Seat Assembly No (continued) Track Set Armrest Kit 3: Cushion-Rest, Arm Seat Belt Kit Knob-Adjuster Switch-Bail Cover-Back Cover-Cushion A

28 Motion Control Assembly A 28 G2

29 Motion Control Assembly (continued) Nut-Flange, NI Nut-Flange, NI Spring-Extension Spring-Compression Nut Bolt-Pivot Pin-Cotter, Locking Screw-HH Washer-Wave Screw-HSBH Damper Screw-Shoulder Shaft-Brake Linkage-Brake, Upper Pivot-Flange Lever-Brake (With Grip) Bracket-Brake 18: Bearing-Spherical RH Control Handle ASM 19: Grip LH Control Handle ASM 20: Grip Linkage-Brake, Lower 22 1 LH Motion Control ASM 23 1 RH Motion Control ASM Yoke-Adjustable Pin-Clevis Ring-Retaining, External Screw-HHF Bolt-Shoulder Decal-Brake, Parking Screw-Torx Bearing-Spherical Washer Not serviced separately A

30 LH Motion Control Assembly A 30 G2B1

31 LH Motion Control Assembly (continued) Control Arm ASM 1: Bushing 1: Bushing-Sleeve Washer-Friction Arm-Control Washer Washer-Belleville Bolt-Pivot Nut-Flange, NI Link-Control Swivel Nut-Flange, NI Spring-Return, Neutral A

32 RH Motion Control Assembly A 32 G2A9

33 RH Motion Control Assembly (continued) Control Arm ASM 1: Bushing 1: Bushing-Sleeve Washer-Friction Arm-Control Washer Washer-Belleville Bolt-Pivot Nut-Flange, NI Link-Control Swivel Nut-Flange, NI Spring-Return, Neutral A

34 Electrical System Assembly A 34 J2

35 Electrical System Assembly (continued) Key-Ignition Switch-PTO Nut-Flange, NI Screw-Forming, Thread Switch Module ASM Solenoid Switch-Ignition Adapter-Harness, Wire Harness-Wire Screw-Torx Port-Power, 12V Tray-Battery Nut-HF Screw-HH Screw-Torx Nut-Keps Nut-Jam Washer-Flat Switch-Bail 24 1 Battery (300 Cca, Wet) Strap-Bungee Cable-Battery, Positive Obtain Locally Not serviced separately Use dielectric grease on all unsealed connectors and terminals only. Do not apply in sealed connectors A

36 Wire Harness Assembly No A 36 NONE

37 Wire Harness Assembly No (continued) Fuse-Mini Blade, 20 Amp Relay-Micro Cover-Block, Fuse Clip-Mounting Cap-Plug Diode Insulator-Battery Insulator-Solenoid Fuse-Mini Blade, 15 Amp A

38 Deck Lift Assembly A 38 K2

39 Shaft-Lift, Deck Shaft-Lift, Deck (Rear) Bushing-Flange Gusset-Lift, Deck Screw-CARR Nut-Flange, NI Pin-Clevis Clip-Pin Bracket ASM 9: Decal-HOC Angle-HOC, Lower Nut-Flange, NI Deck Chain ASM 12: Chain-Lift, Deck 12: Bolt-Shoulder 12: Nut-Flange, NI Deck Lift Assembly (continued) 12: Spacer Washer Nut-Flange, NI Deck Strut ASM Screw-CARR Link-Lift Spacer-Stepped Screw-CARR Screw-CARR Plate-Lock, Transport Grommet Rod-Lock, Transport Nut-Jam Pin-HOC Knob A

40 Deck Strut Assembly No A 40 NONE

41 Deck Strut Assembly No (continued) Bushing-Rubber, Suspension Spacer Screw-CARR Washer Nut-Flange, NI A

42 Engine Assembly A 42 M2

43 Nut-Flange, NI Decal Pulley-Flat Idler Arm ASM 14: Sleeve-Bearing 14: Fitting-Grease, 90 DEG 14: Screw-HWHTF Muffler Belt-V Sheave-Engine Anchor-Clutch Screw-HH W/Loctite Clutch-PTO Engine Assembly (continued) Engine-2P77F Decal-HP, Engine Decal-Drain, Oil Bushing-Pivot, Idler Spring-Extension Washer-Spring Key Screw-HWH Screw-HH Screw-CARR Washer-Flat Washer-Belleville Nut-HF A

44 Deck Assembly A 44 0

45 Deck Decal ASM Spindle ASM 2: Bearing-Ball 2: Spacer-Bearing Screw-Taptite Shield-Bearing Shaft-Spindle Pulley Blade-Rotary, 16.5In (Hi Flow) Washer-Belleville Screw-Blade Screw-CARR Baffle-Discharge Nut-Flange, NI Roller-Scalp, Anti Screw-HH Tube-Spanner Tube-Spacer Wireform-Cover Cover-Belt, LH Cover-Belt, RH Screw-CARR Nut-Flange, NI Deck Assembly (continued) Step-Deck Deflector ASM Screw-HH Spacer Spring-Torsion Washer Nut-Lock, NI Washer-Plain Washer-Friction, Composite 30: Washer 30: Spacer Bushing-Lever, Lift Arm-Idler Screw-HH Nut-Flange, NI Screw-CARR Bushing-Idler Pulley-Idler Bushing-Idler Screw-CARR Spring-Extension Belt, Deck Drive Bushing-Idler Idler-Pulley, Flat A

46 Deck Decal Assembly No A 46 0

47 Deck Decal Assembly No (continued) Decal-Torque, Blade Bolt Decal-Anti Scalp Decal-Missing, Cover Decal-Routing, Belt Decal Decal-Danger A

48 Deflector Assembly No A 48 0A1

49 Deflector Assembly No (continued) Screw-CARR Deflector Strap-Discharge Deflector-Rubber Plate-Hinge, Rear Plate-Hinge, Front Nut-Flange, NI A

50 Fuel System Assembly A 50 02

51 Filter-Fuel Clamp-Fuel Line Line-Fuel Pump-Fuel Screw-HHF Hose-Fuel Hose-Fuel Gasket-Intake Screw-HHF Fuel System Assembly (continued) Manifold-Intake Stud Gasket-Carburetor Insulator-Carburetor Linkage-Throttle Carburetor Replacement Kit Carburetor Repair Kit Solenoid Kit High Altitude Kit Not illustrated A

52 Carburetor Assembly A 52 02A1

53 Gasket-Carburetor Gasket-Carburetor Spring Cover-Shaft, Choke Spring Spring Clamp-Lock Screw-PPH Spring Carburetor Assembly (continued) Carburetor Repair Kit Solenoid Kit Float Kit Bowl Kit Throttle Shaft Kit Nozzle And Jet Kit Air Jet Kit Choke Shaft Kit A

54 Air Intake and Filtration Assembly A 54 03

55 Air Intake and Filtration Assembly (continued) Tube-Breather Clamp-Hose Filter-Air, Complete 3: Filter-Pre, Foam Hose-Fuel Clamp-Hose Nut-Flange Manifold-Filter, Air Gasket-Carburetor A

56 Ignition and Electrical Assembly A 56 04

57 Ignition and Electrical Assembly (continued) Screw-HWH Screen-Rotating Screw-HWH Fan-Cooling Screw-HWH Washer-Flat Flywheel Screw-HSH Alternator Motor-Starter Bracket-Lift Screw-HHF Bolt-Flange Ignition Coil ASM Spark Plug Tie-Zip Regulator-Voltage W/Harness Screw-HHF Screw-HHF Pinion-Starter Starter Repair Kit A

58 Crankcase and Crankshaft Assembly A 58 05

59 Crankcase and Crankshaft Assembly (continued) Screw-HHF Baffle Cover-Breather Gasket-Breather Filter-Breather Screw-HHF Valve-Breather Seal-Oil Crankcase Adaptor-Filter, Oil Filter-Oil Oil Tube ASM 12: Dipstick 12: O-Ring 12: O-Ring Crankshaft 13: Key-Woodruff Cover-Screen, Oil Screen-Oil Retainer-Screen Pin-Dowel Plate-Retainer Spring Valve-Ball O-Ring Gasket-Cover, Crankcase Plug-Drain Cover-Crankcase Oil Drain Hose ASM Fitting-Hose Clamp-Hose Seal Screw-HHF Cover-Oil Pump O-Ring Oil Pump ASM Deflector-Oil, Rubber Camshaft Governor ASM Rod-Governor Washer-Plain Seal-Oil Pin-Hair Screw-HHF A

60 Governor Control Assembly A 60 06

61 Governor Control Assembly (continued) Clip-Linkage Linkage-Choke Spring-Governor Bolt-Arm, Governor Nut-Flange Arm-Governor Spring-Governor Control Plate ASM Screw-HHF A

62 Piston and Cylinder Head Assembly A 62 07

63 Piston and Cylinder Head Assembly (continued) Connecting Rod ASM Clip-Piston Pin Pin-Piston Piston Ring Set-Piston Lifter-Valve Rod-Push Gasket-Head, Cylinder Pin-Dowel Valve Set Head-Cylinder, Right Head-Cylinder, Left Stud-Exhaust Gasket-Exhaust Washer-Lock, Split Nut-HH Spark Plug Screw-HWH Screw-HWH Seat-Spring, Valve Seal-Stem, Valve Spring-Valve Retainer-Spring, Valve Keeper-Valve Plate-Push Rod, Guide Rocker Arm ASM Gasket-Valve Cover Cover-Valve Screw-HHF Screw-Shoulder, HH Complete Right Head ASM Complete Left Head ASM A

64 Blower Housing Assembly A 64 08

65 Blower Housing Assembly (continued) Screw-PPH, Plastic Cover-Fan Screw-Shoulder, HWH Shroud-Engine Door-Filter, Air Pin-Hair Pin Plate-Spring Baffle-Air, Left Screw-Shoulder, HHF Baffle-Air, Right Cleat-Hose Screw-HHF A

66 Gasket and Seal Kit A 66 09

67 Gasket And Seal Kit 1: Gasket-Breather 1: Seal-Oil 1: Gasket-Head, Cylinder 1: Gasket-Intake 1: Gasket-Valve Cover 1: Gasket-Exhaust 1: Seal-Oil Gasket and Seal Kit (continued) 1: Gasket-Carburetor 1: Gasket-Carburetor 1: O-Ring 1: Gasket-Cover, Crankcase 1: Seal 1: O-Ring 1: O-Ring 1: O-Ring A

68 Attachments and Accessories For in TITAN HD 1500 Series Riding Mower Product Name Model/Part Heavy Duty Bagger Kit in Completion Kit (Heavy Duty Bagger) Standard Ez Vac Bagger in Completion Kit (Standard Bagger) Operator Controlled Discharge Chute Kit Toro Hydro Kit Trash Container Kit Jack Kit Front Bucket Bracket Kit Striper Kit Sunshade Kit Trash Container Kit Weight Caster Kit in Recycler Kit Flat Free Wheel and Bearing Kit MVP Belt and Blade Kit Toro V-Twin Engine Maintenance Kit Gallon Bucket High Altitude Kit Bucket Mount Kit Universal Mount Kit Mount Kit Trimmer Mount Kit Toro Deluxe Rider Cover

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