Flex 21 Mower. Greensmaster. Parts Catalog. Form Number Rev C. Model No and up.

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Sabina Reeves
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1 Form Number Rev C Greensmaster Flex 21 Mower Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Frame Assembly Reel Drive Assembly Drum Drive and Basket Assembly Gearbox and Engine Assembly Gearbox Assembly Differential Assembly No Handle Assembly Cylinder and Crankcase Assembly Piston and Crankshaft Assembly Valve and Camshaft Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not serviced separately Page Description Lubrication Equipment Assembly Cooling Equipment Assembly Electric Equipment Assembly Control Equipment Assembly Carburetor Assembly Air Filter and Muffler Assembly Fuel Tank and Valve Assembly Starter Assembly Label Set Attachments and Accessories List HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Page

3 Rev C Frame Assembly Frame ASM Screw-HH 1: Decal-Warning, Belt Spacer-Kickstand, Long 1: Decal-Warning, Belt (Japan) Spring-Torsion Front Frame ASM Screw-HH Bushing-Flange Screw-HH Link ASM Nut-HF Base-Engine Washer-Flat Washer-Plain Nut-HF Pin-Clevis, Ring Pin-Hair Strap-Support, Cable Arm-Handle Grommet-Handle Kickstand Screw-HH Bushing-Support, Handle Spacer Spacer-Hub Spacer-Support, Handle Screw-HH Screw-HH 3

4 Rev C Shaft-Hex Coupling-Flex Pin-Spring Shaft-Drive, Reel Seal-Oil Ring-Retaining Bearing-Ball Spacer Screw-CARR Housing-Bearing Spacer Key-Woodruff Nut-HF Washer-Plain Pulley-22 Tooth Belt Nut-HHF, Lock Belt Cover ASM 19: Decal-Oil, HYD Tube-Hex Washer-Pulley Reel Drive Assembly 4

5 Rev C Drum Drive and Basket Assembly Drum-Traction, RH Sleeve-Pulley Bearing-Ball Seal Hub-Drum Cover-Drum, LH Bearing-Ball Flangette-Bearing Spindle-Drum Basket With Frame ASM Spacer 31: Basket-Grass Nut-Lock, NI 31: Basket Frame ASM Shaft-Drum, RH 31: Rivet-Pop Spacer Screw-CARR Flange-Triangular Nut-HF Bearing-Race, Extended Washer-Lock Idler-Drive, Drum Screw-HH Nut-Shoulder Key-Woodruff Shaft-Drum, LH Shaft-Wheel, Transport (LH) Washer-Plain Drum-Traction, LH Belt-Drum Spacer-Shaft, Drum Shaft-Wheel, Transport (RH) Washer-Tab Pulley-Driven, Traction (LH) Screw-HH Pulley-Driven, Traction (RH) Seal-Cover, Drum Cover-Drum, RH Screw-HH Nut-HHF, Lock Pulley-Driver, 22 Tooth 5

6 Rev C 5 Gearbox and Engine Assembly Gearbox Service ASM Screw-Set 1:1 1 Gearbox ASM Screw-HH 1: Nut-HF, Lock Washer-Lock 1: Gasket-Flange Washer Gear-Engine, 28 Tooth Washer-Flat Adapter-Engine Nut-Lock Engine ASM Screw-HH 5: Decal-Surface, Hot Mount-Isolator 5: Decal-Danger Nut-HF 5: Decal-Fuel Washer-Tab 5: Screw-HWH Washer-Lock 5: Bracket-Guard, Muffler 5: Muffler Shield ASM 5: Guard-Muffler Washer-Plain Nut-HF Screw-HH Plate-Harness, Wire Damper-13Lbs Screw-HH Harness-Wire Module-Interlock Clip-Harness Screw-HH 6

7 NONE Rev C Housing-Gearbox Bearing-Ball Bearing-Needle, Caged Bushing Bushing Bushing Bushing Bushing-Keyed, Flanged Seal-Oil Seal-Oil Pin-Dowel Fitting-Plug, Magnetic 12: O-Ring Washer-Wave, Spring Fork-Clutch Shaft-Fork Washer-Thrust Lever-Bellcrank Link Ring-Retaining Shaft-Clutch, Reel Ring-Retaining Washer-Thrust Bearing-Thrust Gearbox Assembly Washer-Thrust Gear-Clutch, 55 Tooth (Reel Crowned) Bearing-Needle Key Cone ASM Nut-Lock Hub-Plunger Screw-HH Washer-Thrust Washer-Plain Shaft-Sun Key-Woodruff Gear-Traction, 78 Tooth (Crowned) Ring-Snap Carrier ASM 38: Bushing-Carrier 38: Pin-Dowel Bushing-Flanged Plug-Hex 40: O-Ring Gear-Spur Bearing-Roller 7

8 Rev C NONE Gearbox Assembly (continued) Gear-Ring, Planetary 65: Decal-Warning, Belt (Japan) Pin-Clevis, Long 65: Decal-Warning, Belt Band-Brake Washer-Lock, Internal Shaft-Brake Seal-Oil Pin-Clevis, Short Hub-Clutch, Traction Plug-Hex, Hollow Seal-Oil 48: O-Ring Lever-Gearbox Washer-Thrust Collar ASM Drum-Clutch, Traction Washer-Thrust Screw-HH Clutch Band ASM Shaft-Clutch, Traction Bearing-Ball Ring-Retaining Differential ASM Gasket-Gearbox Cover-Gearbox Bushing-Keyed E-Ring Lever-Gearbox Screw-HSH Screw-HSBH Drive Plate ASM 8

9 A Rev C Axle (Short) Axle (Long) Ring-Retaining Gear Set-Differential Pin-Drive Washer Washer-Thrust Pin-Roll Differential Assembly No

10 Rev C 6 Handle Assembly Handle Cable-Clutch, Reel Lever-Brake, Console 20: Ring-Retaining, External Brake Bracket ASM Wiper Console ASM Control Bracket ASM 4: Decal-Lever, Traction Pin-Lever, Reel 4: Decal-Lever, Brake Washer-Friction 4: Decal-Warning Pin-Dowel 4: Decal-Throttle Cable-Throttle Decal-Console, Main Screw-HH, Lock Ring-Retaining Washer-Plain Ring-Retaining Lever-Throttle Switch-Proximity Handle-Crossmember Rod-Handle Nut-Lock Cable-Clutch, Traction Spacer-Cable, Brake 10: Ring-Retaining, External Switch-Engine Clamp-Handle Cable-Brake Pin 34: Ring-Retaining, External Hub-Mount, Handle Nut-Lock, NI Knob-Black Knob-Red Screw-HSH, Special Screw-HHF Pin-Roll Nut-Lock Lever-Control, Traction Screw-HH Bushing Screw-HHF, W/Lock Lever-Reel Spring-Detent 10

11 Rev C Screw-HWH Tie-Cable Bushing-Flanged Bushing-Bronze Ball-Detent Plug-Hole Switch Screw Nut-Lock Meter-Hour 52: Clip-Mounting Washer-Flat Nut-Flange, NI Handle Assembly (continued) 11

12 Rev C Bolt-Flanged (6X30) 130A Bolt-Flanged (8X45) Bolt-Upset, Wsp (6X16) Pin-Dowel (6X12) Bearing-Ball Gasket-Head 11008A Head-Cylinder Case-Rocker Gasket-Cover, Crankcase 11060A Gasket-Case, Rocker Breather Cover-Crankcase Crankcase Pin Seal-Oil Stud Cylinder and Crankcase Assembly 12

13 Rev C Piston Pin-Piston Set-Ring, Piston Piston Ring Set (.05Mm) Piston (0.5 O S) Connecting Rod ASM Crankshaft ASM Gear-Helical Ring-Retaining Key 92038A Key Bolt (6X30) Piston and Crankshaft Assembly 13

14 Rev C Valve-Intake Valve-Exhaust Retainer-Spring, Valve Arm-Rocker Tappet Guide Rod-Push Decompressor Spring-Valve, Engine Camshaft ASM Nut 92015A Nut Pin 92043A Pin Seal-Oil Spring Bolt Valve and Camshaft Assembly 14

15 Rev C Lubrication Equipment Assembly Gasket-Plug, Drain (14.2X19X2) Cap-Filler, Oil O-Ring (20Mm) Plug (14X12) 15

16 Rev C Bolt-Flanged (6X8) 130A Bolt-Flanged (6X14) Shroud-Engine 49089A Shroud-Engine Fan Housing-Fan Collar (6.8X10X6) Bolt Cooling Equipment Assembly 16

17 Rev C Bolt-Flanged (6X25) Nut-Hex, Fine (14Mm) Coil-Lighting KW Cap-Sparkplug Ignition Coil ASM Flywheel ASM Harness Screw Washer Clamp Key Tube (5X6X75) Sparkplug (Bpr5Es) (Ngk) Solid 92071A Grommet Clamp Electric Equipment Assembly 17

18 Rev C 10 Control Equipment Assembly Bolt-Flanged (6X12) Bolt Screw-Pan (4X14) Bolt (4X22) Nut-Hex (4Mm) Washer (6.5X11.5X2.0) Pin-Snap (1.2X21.2) Lever Plate Arm-Pivot Spring-Governor Control Panel ASM Sleeve Rod-Governor Arm-Governor Governor ASM Panel-Control Bolt (6X28) Nut 92015A Nut 92015B Nut Washer (6.2X20X0.5) 92022A Washer Spacer Spring Spring Spring 18

19 Rev C Bolt-Stud (6X18) 172A Bolt-Stud (6X73) Gasket Gasket Carburetor ASM Pipe-Intake Insulator Float ASM Float Chamber ASM Throttle Valve ASM Choke Valve ASM Screw ASM 23013A Screw ASM Limiter Nozzle-Main Screw Nut Clamp 92037A Clamp Jet-Main (No.65) Jet-Pilot (No.40) Bolt Tube Carburetor Assembly 19

20 Rev C Bolt-Stud (6X16) Nut-Hex (6Mm) Washer-Plain (5Mm) Washer-Spring (6Mm) Air Filter ASM Case Filter ASM Cap-Filter, Air Element-Filter, Air 11013A Element-Filter, Air Gasket-Muffler 11060A Gasket-Filter, Air Plate-Filter, Air Pipe-Exhaust Pipe Muffler Nut Collar Bolt Tube Washer (.5X18X2.0) Air Filter and Muffler Assembly 20

21 Rev C Fuel Tank and Valve Assembly Bolt-Flanged (5X8) Clamp 130A Bolt-Flanged (8X18) Screw (5X12) Bolt-Upset, Wsp (6X16) Tube (6.2X13.2X200) Washer-Plain (10Mm) 92192A Tube (4X11X160) Gasket 11009A Gasket Bracket Gasket-Gauge, Fuel Bracket-Tank Filter-Tapper, Fuel 49019A Filter-Fuel Tank-Fuel Fuel Tapper ASM Cup-Tapper, Fuel Fuel Cap ASM Gauge-Fuel Screw 92009A Screw Nut 92015A Nut Clamp-Clip, Hose O-Ring Spring Clamp 21

22 Rev C Bolt-Flanged (6X8) Cap-Grip Guide-Pawl Pawl-Starter, Recoil Case-Starter, Recoil Grip-Starter, Recoil Pulley-Recoil Recoil Starter ASM Reel-Starter, Recoil Rope (4X1500) Screw Ring-Retaining Spring-Return 92144A Spring Starter Assembly 22

23 Rev C Label-Recoil 56030A Decal-Choke Decal-Instructions 56031A Decal-Maintenance Label-Kawasaki Decal-Warning Label Set 23

24 Attachments and Accessories For Greensmaster Flex 21 Mower Product Name Model/Part Light Kit Out Front Brush Kit Wheel Kit Blade Cutting Unit Operator Presence Kit

25 NOTES

26 NOTES

27 NOTES

Form No Rev A. Greensmaster Flex 18 Traction Unit Model No Serial No and Up

Form No Rev A. Greensmaster Flex 18 Traction Unit Model No Serial No and Up Form No. 3365-319 Rev A Greensmaster Flex 18 Traction Unit Model No. 04019 Serial No. 310002001 and Up Register at www.toro.com. Original Instructions (EN) Ordering Replacement Parts To order replacement