5900 Traction Unit. Groundsmaster. Parts Catalog. Form Number Rev A. Model No and up.

Transcription

1 Form Number Rev A Groundsmaster 5900 Traction Unit Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Frame, Rear Axle Mount and Bumper Assembly RH PTO Valve Assembly Hydraulic PTO Manifold Assembly No LH PTO Valve Assembly Hydraulic PTO Manifold Assembly No Filter Manifold Assembly Hydraulic Filter Manifold Assembly No Axle Assembly No Rear Axle Assembly Left Rear Wheel Hydraulic Motor Assembly No Tie Rod Assembly No Right Rear Wheel Hydraulic Motor Assembly No Hydraulic Steering Cylinder Assembly No Front Axle and Brake Assembly Planetary Assembly No Brake Assembly No Brake Assembly No Front PTO Valve Assembly Hydraulic PTO Manifold Assembly No Traction Valve Assembly Page Hydraulic Traction Manifold Assembly No Hydraulic Motor Assembly No Seat and Platform Assembly Air Ride Seat Suspension Assembly Model No Premium Seat Assembly Model No Steering Column Assembly Steering Tower Assembly No Steering Valve Assembly No Traction Pedal Assembly Brake Pedal Assembly Control Console Assembly Electrical Component Assembly Battery and Lift Manifold Assembly Lift Manifold Assembly Hydraulic Lift Manifold Assembly No Front Deck Lift Arm and Cylinder Assembly Hydraulic Gear Motor Assembly No Hydraulic Cylinder Assembly No Hydraulic Cylinder Assembly No Wing Lift Arm Assembly Hydraulic Cylinder Assembly No Wing Connection and Impact Arm Assembly Description Hood Assembly Air Cleaner and Muffler Assembly Air Cleaner Assembly No Radiator and Fan Shroud Assembly Radiator Assembly Engine and Mount Assembly 4 Wheel Drive Hydraulic Manifold Assembly 4 Wheel Drive Hydraulic Manifold Assembly No Flush Manifold Assembly Flush Valve Assembly No Fan and Coupling Assembly Hydraulic Fan Motor Assembly No Steer/Fan Manifold Assembly Hydraulic Manifold Assembly No Hydraulic Tank Assembly Pump Assembly Triple Pump Assembly No Piston Pump Assembly No Traction Hydraulic Plumbing Assembly PTO Hydraulic Plumbing Assembly Lift Arms Hydraulic Plumbing Assembly Steering Hydraulic Plumbing Assembly Hydraulic Tank Plumbing Assembly Fuel Tank Assembly Breather Assembly Battery Cable Routing and Assembly Roll-Over Protection System and Light Assembly Right Hand Tail Light Assembly No Left Hand Tail Light Assembly No Head Light Assembly No Center Deck and Winglet Assembly Center Front Deck and Decal Assembly No Right Front Deck and Decal Assembly No Left Front Deck and Decal Assembly No Center Deck Belt and Pulley Assembly Driving Spindle Assembly No Page Double Driven Spindle Assembly No High Driven Spindle Assembly No Center Deck Roller, Skid and Caster Wheel Assembly Inch Wheel Assembly No Center Deck Spindle and Blade Assembly Center Deck Belt Cover Assembly Center Deck Chamber Assembly Center Deck Transport Damper Assembly Right Deck Belt and Pulley Assembly Right Deck Decal Assembly No Right Deck Roller, Skid and Caster Wheel Assembly

3 Contents Description Right Deck Spindle and Blade Assembly Right Deck Belt Cover Assembly Right Deck Chamber Assembly Left Deck Stop and Hose Guide Assembly Left Deck Belt and Pulley Assembly Left Deck Decal Assembly No Left Deck Roller, Skid and Caster Wheel Assembly Left Deck Spindle and Blade Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Page Description Left Deck Belt Cover Assembly Left Deck Chamber Assembly Engine Alternator Assembly Engine Starter Assembly Engine Gear Case Front Cover Assembly HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not illustrated Not serviced separately Serviced under Model Number Serviced under Model Number Page Engine Water Pump and Thermostat Assembly Engine Exhaust Manifold Assembly Engine Valve Cover Assembly Engine Oil Filter and Dipstick Assembly Engine Fuel Filter Assembly Attachments and Accessories List

4 Rev A 2 Frame, Rear Axle Mount and Bumper Assembly 2 1 RH PTO Valve ASM RH Stop ASM 3 1 LH PTO Valve ASM Bumper-Axle, Rear 4 1 Filter Manifold ASM Nut-Lock Screw-HH Screw-HH Elbow Screw-HH Fitting-Grease, Remote Nut-Flange, NI Nut Seal-Trim Fitting-Grease Shim-Bumper Nut-Flange, NI Screw-HHF Screw-HHF Nut-Lock, NI Shaft-Pivot Pin-Roll, Slotted Support-Axle Washer-Flat Screw-HHF Axle ASM Washer-Thrust LH Stop ASM Filter-Element Plate-Tapped Crossmember ASM Pin Nut-Jam 4

5 A Rev A Manifold-PTO, RH Fitting-Quick 2: O-Ring Cap-Dust Fitting-HYD, 90 DEG 4: O-Ring 4: O-Ring Fitting-HYD, Tee 5: O-Ring 5: O-Ring Fitting-HYD, 90 DEG 6: O-Ring 6: O-Ring Fitting-Straight 7: O-Ring 7: O-Ring RH PTO Valve Assembly 5

6 Rev A A2 Hydraulic PTO Manifold Assembly No Cartridge-Logic 1: Seal Kit Coil-12Vdc Valve-Solenoid 3: Seal Kit 3: Nut-Coil Valve-Relief, 2000 Psi 4: Seal Kit Valve-Relief, 600 Psi 5: Seal Kit Plug-HYD 6: O-Ring Plug 7: O-Ring Orifice Orifice Disc 6

7 A Rev A Manifold-PTO, LH Fitting-Quick 2: O-Ring Cap-Dust Fitting-HYD, 90 DEG 4: O-Ring 4: O-Ring Fitting-HYD, 90 DEG 5: O-Ring 5: O-Ring Fitting-HYD, 90 DEG 6: O-Ring 6: O-Ring Fitting-Straight 7: O-Ring 7: O-Ring LH PTO Valve Assembly 7

8 Rev A A4 Hydraulic PTO Manifold Assembly No Cartridge-Logic 1: Seal Kit Coil-12Vdc Valve-Solenoid 3: Seal Kit 3: Nut-Coil Valve-Relief, 3000 Psi 4: Seal Kit Valve-Relief, 600 Psi 5: Seal Kit Plug-HYD 6: O-Ring Plug 7: O-Ring Orifice Orifice Disc 8

9 A Rev A Filter Manifold Assembly Manifold-Filter 9: O-Ring Fitting Flange Kit (Code 61) 3: O-Ring 3: Screw-HH 3: Washer-Lock 3:4 2 Halve-Flange Adapter 4: O-Ring 4: O-Ring Fitting-HYD, 45 DEG 5: O-Ring 5: O-Ring Fitting-HYD, 90 DEG 6: O-Ring 6: O-Ring Fitting-HYD, 90 DEG 7: O-Ring 7: O-Ring Fitting-HYD, Straight 8: O-Ring 8: O-Ring Adapter 9: O-Ring 9

10 Rev A A6 Hydraulic Filter Manifold Assembly No Valve-Check, 43 Psi 1: Kit-Seal Plug-HYD 2: O-Ring Indicator, 25 Psi 10

11 A Rev A Bushing-Caster Bushing-Castor Fitting-Grease Axle Assembly No

12 Rev A 3 Rear Axle Assembly Tire And Wheel ASM Ring-Retaining 1: Tire Fitting-HYD, 90 DEG 1: Wheel , 6 Bolt 17: O-Ring 1: Valve 17: O-Ring Nut-Lug Nut-SHH Screw-HH Nut-Lock, Cone Washer-Lock Washer-Thrust Motor-Wheel, Left Rear Spindle-Steer, LH Pin-Cotter Adapter Tie Rod ASM 22: O-Ring Spindle-Steer, RH 22: O-Ring Motor-Wheel, Right Rear Hub-Wheel Fitting-HYD, 45 DEG Stud-Type, Drive 10: O-Ring Key-Square 10: O-Ring Nut-Hex Cylinder-Steering Screw-HH Ball Joint ASM 13:1 1 Joint-Ball 13:1: Nut-SHH 13:1: Seal 13:1: Fitting-Grease Screw-HHF Cap-Spindle 12

13 A Rev A Left Rear Wheel Hydraulic Motor Assembly No Seal Kit 13

14 Rev A A RH Tie Rod End ASM 1:1 1 Rod End-Tie, RH 1:1: Fitting-Grease 1:1: Nut-SHH LH Tie Rod End ASM 2:1 1 Rod End-Tie, LH 2:1: Fitting-Grease 2:1: Nut-SHH Screw-Blade Nut-Lock Tie Rod Assembly No

15 B Rev A Right Rear Wheel Hydraulic Motor Assembly No Seal Kit 15

16 Rev A B2 Hydraulic Steering Cylinder Assembly No Repair Kit 2:1 1 Ring-Retaining 2:2 1 Wiper-Rod 2:3 1 Seal-U Cup 2:4 1 Ring-Back Up 2:5 1 O-Ring 2:6 1 O-Ring 2:7 1 Ring-Piston 2:8 1 O-Ring 3 1 Rod-Piston 4 1 Ring-Head 5 1 Piston 6 1 Nut-Lock Nut-Jam End-Rod, Tie 8: Nut-Hex, Slotted 8: Seal 8: Fitting-Grease Pin-Roll 16

17 Rev A Front Axle and Brake Assembly Shaft-Brake, Splined Spacer-Plain Ring-Retaining, Internal Screw-Flange Planetary ASM Nut-Flange, NI Nut-Lug Cable-Brake, RH Wheel And Tire ASM Fitting-HYD, Straight 6: Tire 27: O-Ring 6: Wheel-15 X 10, 8 Bolt 27: O-Ring 6: Stem-Valve Adapter-HYD Brake ASM 28: O-Ring Brake ASM 28: O-Ring O-Ring Screw-HH Screw-HHF Washer-Flat 11 1 Front PTO Valve ASM Piston Motor ASM 12 1 Traction Valve ASM Screw-HHF Pin-Cotter Screw-HHF Lever-Brake Screw-HH Screw-HH Cable-Brake, LH Washer-Plain Pin-Clevis Screw-CARR Nut-Lock Nut-Jam Plate-Spring Spring-Compression 17

18 Rev A B3 Planetary Assembly No Spindle Shim Kit Seal-Boot 29:1 1 Ring-Snap Bearing-Cone 29:2 1 Shim-Bearing, 2.9Mm Bearing-Cup 29:3 1 Shim-Bearing, 2.8Mm Stud-Wheel 29:4 1 Shim-Bearing, 2.7Mm Bolt-Head, Socket 29:5 1 Shim-Bearing, 2.6Mm Washer-Lock 29:6 1 Shim-Bearing, 2.5Mm 9 1 Housing 29:7 1 Shim-Bearing, 2.4Mm Pin-Dowel Seal Kit Bearing-Cup 30:1 1 O Ring-Flange Cap Bearing-Cone 30:2 1 Seal-Oil Gear-Ring 30:3 2 O Ring-End Cap Ring-Retaining 30: O-Ring Plug 18: O-Ring Cap-End Plug-Thrust Washer-Thrust Ring-Retaining Gear-Primary Shaft-Drive Primary Carrier ASM Gear-Secondary Secondary Carrier ASM 18

19 B Rev A Seal Rod-Pull Pin-Clevis Link Pin-Hitch Disc-Stationary Disc-Rotating Ring-Retaining Gasket Actuator-Rotating Spring-Extension Ball Plug 14: O-Ring Brake Assembly No

20 Rev A B Seal Rod-Pull Pin-Clevis Link Pin-Hitch Disc-Stationary Disc-Rotating Ring-Retaining Gasket Actuator-Rotating Spring-Extension Ball Plug 14: O-Ring Brake Assembly No

21 B Rev A Manifold-PTO, Front Fitting-Quick 2: O-Ring Cap-Dust Fitting-HYD, 45 DEG 4: O-Ring 4: O-Ring Fitting-HYD, 45 DEG 5: O-Ring 5: O-Ring Fitting-Tee 6: O-Ring 6: O-Ring Fitting-HYD, 90 DEG 7: O-Ring 7: O-Ring Front PTO Valve Assembly 21

22 Rev A B7 Hydraulic PTO Manifold Assembly No Cartridge-Logic 1: Seal Kit Coil-12Vdc Valve-Solenoid 3: Seal Kit 3: Nut-Coil Valve-Relief, 3000 Psi 4: Seal Kit Valve-Relief, 600 Psi 5: Seal Kit Plug-HYD 6: O-Ring Orifice Disc 22

23 B Rev A Manifold-Traction Fitting-HYD, Tee 2: O-Ring 2: O-Ring Fitting-HYD, 90 DEG 3: O-Ring 3: O-Ring Fitting-Straight 4: O-Ring 4: O-Ring Adapter 5: O-Ring 5: O-Ring Fitting-Quick 6: O-Ring Cap-Dust Fitting-HYD, Straight 8: O-Ring 8: O-Ring Traction Valve Assembly 23

24 Rev A B9 Hydraulic Traction Manifold Assembly No Divider-Flow, 50/50 Split 1: Kit-Seal Coil-12Vdc Valve-Solenoid 3: Seal Kit 3: Nut-Coil Plug-Leak, Zero 4: O-Ring Plug 5: O-Ring Plug-HYD 6: O-Ring Valve-Check 7: Seal Kit Valve-Directional, Pilot 8: Seal Kit 24

25 C Rev A Hydraulic Motor Assembly No Shaft-Drive, Splined 2 1 Backplate ASM 3 1 Housing ASM Rotating Kit Insert-Plate, Cam Capscrew Seal Kit 7:1 1 O-Ring 7: Ring-Retaining 7: Ring-Retaining 7:4 1 Seal-Shaft Race-Thrust Plate-Valve Washer Bearing-Thrust 25

26 Rev A 5 Seat and Platform Assembly 1 1 Seat And Suspension ASM Spacer-Finger 1:1 1 Seat Suspension ASM Channel-Support 1:2 1 Seat-Premium Bolt-CARR Screw-HH Screw-HH Washer-Flat Support-Arm Washer-Flat Screw-HH Seatbelt-Retractable Washer-Lock Screw-HH Nut-Hex, Coupling Platform ASM Cap-Housing 7: Tread-Foot, Abrasive Housing-Manual 7: Decal-Traction Pedal R-Clamp 7: Decal-Operating Instructions Shim-Pad Nut-Flange, NI Nut-HF Screw-HSBH Screw Pad-Bumper Screw-FH Nut-Flange, NI Nut-Lock Washer-Plain Mount-Center, Bonded Screw-HH Horn Screw-HH Bracket-Support 26

27 C Rev A Air Ride Seat Suspension Assembly Model No Cover ASM Connecting Cable ASM 1: Plug-Plastic 8:1 8 Tie-Wire Cover ASM 8:2 4 Tie-Wire 2:1 2 Rivet Compressor Kit Level Control Kit 9:1 1 Nut 3:1 2 Rivet 9:2 5 Tie-Wire 3:2 2 Washer 9:3 4 Tie-Wire Air Control Valve ASM 9:4 1 Screw 4:1 1 Handle 9:5 1 Compressor 4:2 3 Screw 9:6 1 Plate-Mounting Shock Absorber Kit 9:7 1 Nipple-Hose 5:1 4 Washer 9:8 2 Clamp 5:2 4 C-Clip Bellows ASM 5:3 2 Pin 10: Plug-Plastic Air Spring Kit Stop Kit 6:1 1 Washer 11:1 2 Screw 6:2 2 Screw Bumper Set 6:3 1 Tie-Wire Roller 6:4 1 Nipple-Hose Wear Parts Kit Air Tube ASM 14:1 4 Spacer 7:1 1 Nipple-Hose 14: Plug-Plastic 7:2 7 Tie-Wire 14:3 1 Bumper 7:3 4 Tie-Wire 14:4 4 Support-Housing 7:4 1 Nipple-Hose 14:5 2 Roller 27

28 Rev A C2 Air Ride Seat Suspension Assembly Model No (continued) 14: Bumper Set 14:7 2 Screw 14: Roller 14:9 9 Tie-Wire 14:10 4 Tie-Wire 14:11 1 Nipple-Hose 14:12 1 Screw Tether 15:1 4 Screw 28

29 C Rev A Premium Seat Assembly Model No Backrest Cushion ASM 9:2 1 Rail-Adjustment, LH 1:1 3 Screw 9:3 1 Stop-Rail Seat Cushion ASM 9:4 1 Handle 2:1 4 Screw 9:5 3 Screw Cover-Armrest 9:6 3 Washer LH Armrest ASM 9:7 1 Screw 4: Nut Switch Kit 4: Washer 10:1 1 Switch RH Armrest ASM 10:2 3 Wire Tie 5: Nut 10:3 2 Rivet 5: Washer Cover-Armrest Cover-Black Switch Kit 8:1 3 Wire Tie 8:2 4 Rivet 8:3 1 Switch 8:4 2 Spring 8:5 2 Bumper 8:6 1 Spring-Return 8:7 1 Plate-Mounting 8:8 1 Magnet Adjustment Rail Set 9:1 1 Rail-Adjustment, RH 29

30 Rev A 6 Steering Column Assembly Steering Tower ASM 20: Cover-Wheel, Steering 1: Decal Collar-Foam Screw-HHF Seal-Steering Screw-HH Ring-Retaining Hub-Pivot Steering Shaft ASM Steering Column ASM Nut-Flange, NI 5: Bushing-Flange Screw-HH Washer-Thrust Pin-Cotter Steering Tower ASM Pivot-Parking, Brake Guard-Visor Nut-Lock Switch-Horn Switch-Proximity Cap And Nut ASM Plate-Switch, Neutral Display-Lcd Bolt-CARR 11: Nut-Thumb Spring-Compression 11: Stud Rod-Parking, Brake Switch-Rocker, On-Off-On Rack ASM Switch Washer-Flat Switch-Rocker, On-On-On Pin-Cotter Plug-Hole Washer-Flat Knob Cap-Vinyl Decal Screw-HH Nut-Hex Lever-Tilt Washer-Flat Spacer-Cup Wheel-Steering Spring 30

31 Rev A Steering Column Assembly (continued) Clip Fitting-HYD, Straight 45: O-Ring 45: O-Ring Steering Valve ASM Decal-Info, Center Strip-Foam 31

32 Rev A C4 Steering Tower Assembly No Insert-Nut Decal-Steering Column, LH Decal-Steering Column Decal-Steering Column, RH Decal-Attachment 32

33 C Rev A Seal Kit Steering Valve Assembly No

34 Rev A 7 Traction Pedal Assembly Bolt-CARR Clip Pedal-Traction Cover-Pedal, Traction Abrasive-Pedal Plate-Cover Abrasive-Pedal Bearing-Mount, Flange Shaft-Pedal, Traction Nut-Lock, NI Pin-Roll, Slotted Bearing-End, Rod Pin-Roll Hub-Pedal, Traction Nut-Flange, NI Screw-HH Screw-HH Nut-Lock, NI Bracket-Mounting Spacer-Standoff Washer-Flat Spring Retainer-Spring Screw-HHF Cover-Spring Nut-Lock Plate-Capture Sensor-Position, 1A 2D Plate-Mounting Plate-Shim Screw-SHH Pin-Roll Shaft-Spring Nut-Hex 34

35 Rev A Bearing-Mount, Flange Pin-Spring Pin-Pivot, Brake Pin-Yoke Strap-Brake LH Brake Pedal ASM Washer-Flat Pedal-Brake, RH 8: Bushing 8: Fitting-Grease Footpad-Brake Pin-Spring Pin-Latch, Brake Spring-Extension Pin-Cotter Screw-HH Nut-Flange, NI Nut-Lock Switch Bracket-Switch Screw-SFH Screw-HHF Clip Screw-HH Brake Pedal Assembly 35

36 Rev A 9 Control Console Assembly Switch Angle-Mounting Nut-Lock Switch-PTO Cover-LH Screw-HHF Panel ASM Nut-Flange, NI 4: Decal-Console, Lower Screw-HHF 4: Decal-Console, Upper Screw-HWH Ignition Switch ASM Guard-Switch 5: Nut-Mounting Clip 5: Key Set-Ignition Spacer-Flange 5: Washer-Backup Cover-RH Screw-PPH Screw-HHF Plate-Cover Plug-Plastic Switch-Rocker Switch-Intermittent Switch Decal-Console, Lift Rest-Arm Panel-Arm Nut-Flange, NI Rivet U-Nut 36

37 Rev A Electrical Component Assembly Plug-Plastic Point-Power Nut-Lock, NI Cap Nut-HHF, Whiz Screw-HHF Nut-HF Screw Relay-Power Clip-Fuse Nut-Lock Harness-Wire, Platform Screw-CARR Rod-Hinge Screw-HSH Cover-Storage, Center Block-Junction Lid-Storage, Center Nut-HHF, Whiz 31: Decal-Warning Screw-HWH 31: Decal-Service Cover-Power, Center Decal-Fuse Knob Strip-Jumper Washer-Flat Grommet Nut-Jam Washer-Lock, Internal Controller-Tec, Block-Junction Power Center Bracket ASM Strip-Foam 17: Decal-Warning Mount-Positive Post Screw-HH Rivet Block-Terminal, Ground Nut-Coupling Alarm-Audio Decal-Electrical 20: Nut-Plastic, Knurled Controller Bracket-Power Center, Rear 37

38 Rev A 11 Battery and Lift Manifold Assembly Battery Plate-Mount, Filter Panel-Access, Rear Fitting-Tee Screw-HHF 25: O-Ring Support-Fuse 25: O-Ring Fuse-Mega, 300A Fitting-Straight Strap-Jumper 26: O-Ring Washer-Lock Fitting-HYD, Tee Nut-Keps 27: O-Ring Screw-HHF 27: O-Ring 10 1 Lift Manifold ASM Nut-Jam Fitting-Elbow, Solenoid-12 Vdc Hose-Fuel Nut-HF Clamp-Worm Fuse-Mega, 125A Shim-Support, Hood Holder-Fuse, Mega Harness-Wire, Engine Nut-Flange, NI Nut-Flange, NI U-Nut Filter-Fuel / Water, Separator Support-Hood, Frame 17: Gasket-Beveled Screw-HH 17: Element-Fuel / Water, Separator Insulator-Lug, Red 17: O Ring-Bowl Screw-HHF Strap-Battery Sensor-Wif Nut-HF Screw-HH 38

39 C Rev A Manifold-Lift Fitting-HYD, 90 DEG 2: O-Ring 2: O-Ring Fitting-HYD, Straight 3: O-Ring 3: O-Ring Fitting-Straight 4: O-Ring 4: O-Ring Fitting-HYD, 90 DEG 5: O-Ring 5: O-Ring Fitting-Quick 6: O-Ring Cap-Dust Lift Manifold Assembly 39

40 Rev A C7 Hydraulic Lift Manifold Assembly No Valve-Solenoid 12: O-Ring 1: Seal Kit Divider-Flow Coil-12Vdc, Metripack 13: Seal Kit Valve-Solenoid Plug 3: Seal Kit 14: O-Ring 3: Nut-Coil Coil-12Vdc Valve-Solenoid 5: Seal Kit 5: Nut-Solenoid Valve-Relief 6: Seal Kit Valve-Solenoid 7: Seal Kit Valve-Solenoid 8: Seal Kit Plug-HYD 9: O-Ring Valve-Logic, 250 Psi (Adjustable) 10: Seal Kit Plug-HYD 11: O-Ring Fitting-HYD, 90 DEG 12: O-Ring 40

41 Rev A Front Deck Lift Arm and Cylinder Assembly 1 1 Front Deck ASM Pin ASM Nut-Lock Nut-Lock, NI Washer-Flat LH Front Lift Arm ASM Spider 23: Bushing-Flange Nut-Hex 23: Fitting-Lube, 45 DEG Washer-Hardened 23: Stud-Tapered Hub-Spider 23: Bearing-Spherical Fitting-HYD, 90 DEG 23: Nut-HF 8: O-Ring 23: Ring-Retaining 8: O-Ring RH Front Lift Arm ASM Screw-HHF 24: Bushing-Flange Gear Motor ASM 24: Fitting-Lube, 45 DEG Fitting-HYD, Straight 24: Stud-Tapered 11: O-Ring 24: Bearing-Spherical 11: O-Ring 24: Nut-HF Shim 24: Ring-Retaining Bracket-Sensor Screw-HH Screw-HH Pin-Clevis Washer-Flat Pin-Hair Sensor-Proximity, Ferrous Nut-Lock NI Bolt-CARR Washer-Flat Plate-Switch, Neutral Support-Hub Screw-HHF Chain-HOC Plug U-Bolt 41

42 Rev A 12 Front Deck Lift Arm and Cylinder Assembly (continued) Nut-Jam Fitting-Grease LH Lift Cylinder ASM RH Lift Cylinder ASM Fitting-HYD, 90 DEG 37: O-Ring 37: O-Ring Nut-Flange, NI Pin-Roll, Slotted Nut-Lock, NI Pin-Arm, Lift Nut-Lock Pin-Cotter Pin-Clevis Nut-HF Screw-CARR Sensor Trigger ASM Key-Woodruff Plate-Reinforcing Washer-Thrust Washer-Flat 42

43 D Rev A Hydraulic Gear Motor Assembly No Seal Kit 1:1 1 Seal-Shaft 1:2 1 Seal-Shaft 1:3 2 Seal-Anti Extrusion 1:4 2 Seal-Plate, Balancing 1:5 2 O Ring-Housing 43

44 Rev A D7 Hydraulic Cylinder Assembly No Seal Kit 1:1 1 O-Ring 1:2 1 Backup 1:3 1 Seal-Bp 1:4 1 Seal-Bs 1:5 1 Ring-Wear 1:6 1 Seal-Dust 1:7 1 O-Ring 44

45 D Rev A Hydraulic Cylinder Assembly No Seal Kit 1:1 1 O-Ring 1:2 1 Backup 1:3 1 Seal-Bp 1:4 1 Seal-Bs 1:5 1 Ring-Wear 1:6 1 Seal-Dust 1:7 1 O-Ring 45

46 Rev A 13 Wing Lift Arm Assembly RH Lift Arm ASM Plate-Aluminum 1:1 1 Lift Arm ASM, RH Rivet 1:1: Bushing-Caster Sensor-Proximity, Ferrous 1:1: Bushing-Straight Plate-Switch, Neutral 1:1: Fitting-Grease, 90 DEG Nut-Lock 1:1: Fitting-Grease Screw-HHF LH Lift Arm ASM Washer-Flat 2:1 1 Lift Arm ASM, LH Washer 2:1: Bushing-Caster Nut-Flange, NI 2:1: Bushing-Straight Latch-Wing 2:1: Fitting-Grease, 90 DEG Handle-Latch 2:1: Fitting-Grease Grip-Plastic Fitting-Grease Screw-CARR Nut-Flange, NI Screw-CARR Pin ASM Nut-Lock Screw-HH Pivot Hub ASM Fitting-HYD, Straight 28: Bushing-Flange 7: O-Ring 28: Bushing-Flange 7: O-Ring 28: Fitting-Grease, 90 DEG HYD Cylinder ASM Washer-Thrust Nut-Lock, NI Shim-Pad Washer-Flat Pad-Bumper Plate-Sensing Screw-FH Bolt-CARR Shaft-Pivot, Lift Arm 46

47 Rev A Washer-Thrust Screw-HH Pin-Roll, Slotted Fitting-Grease, 90 DEG Wing Lift Arm Assembly (continued) 47

48 Rev A D9 Hydraulic Cylinder Assembly No Seal Kit-HYD Cyl 1:1 1 O-Ring 1:2 1 Backup 1:3 1 Seal-Bp 1:4 1 Ring-Wear 1:5 1 Seal-Bs 1:6 1 Ring-Wear 1:7 1 Seal-Dust 1:8 1 O-Ring 48

49 Rev A Wing Connection and Impact Arm Assembly 1 1 Right Deck ASM 2 1 Left Deck ASM Screw-HH Washer-Flat Nut-Lock, NI Screw-HH Shim Mount-Base Yoke-Joint 9:1 1 Yoke-Joint 9:1: Cross And Bearing Kit Spacer Washer-Thrust Shaft-Pivot Washer-Thrust Washer-Hardened Nut-Lock, NI Washer-Lock Impact Rear Arm ASM Nut-Flange, NI Nut-Jam Washer-Flat Washer-Plain Bearing-Plastic Spring-Compression Shaft-Spring Bushing-Plain Housing ASM Nut-Jam End-Rod Spacer-Spindle, Rear Connection-Deck, LH Connection-Deck, RH Nut-Flange, NI Screw-FH Pad-Bumper Nut Pin-Cotter Screw-HHF Nut-Lock 49

50 Rev A 15 Hood Assembly Hood ASM Shield-Heat 1: Decal Screw-HH 1: Decal-Danger Panel-Side 1:3 1 Hood ASM Left Front Shroud ASM 1:3: Tape-Heat Shield Screw-HHF 1: Plug-Plastic Shield-Heat Screen-Hood, Top Pin-Hair Plug-Plastic Pin-Clevis Screen-Hood, Back Right Front Shroud ASM Screw-HWH Plate-Grommet Washer-Plain Grommet Handle-Door Decal-Hood Screw-HSBH Screw-HHF Latch-Catch Nut-Lock Foam-Rear, RH Screw-HHF Washer-Flat Bumper Nut-Lock Palnut Foam-Hood, Top Screw-HHF Foam-Hood, Air Box Latch-Rubber Foam-Hood, Side Rear Lower Shroud ASM Cylinder-Gas Foam-Rear, LH Stud-Ball Stop And Tail Lamp ASM Nut-Hex, Side Deform 41: Screw-PPHTF Nut-HF 41: Lens-Light, Tail 50

51 Rev A Hood Assembly (continued) 41: Gasket-Light, Tail Screw-HWH Emblem-Vehicle, Slow Moving Screen-Shroud, Lower Panel-Side, LH Foam-Hood, Rear Knob Hood Frame ASM Rivet-Pop Shim-Bumper Screw-HHF Clip Washer-Flat Clip-Harness Plate-Support Screw Washer-Flat Strap-Hood Seal-Foam Grommet 51

52 Rev A Tube-Exhaust Clamp-Muffler Muffler Exhaust Tube ASM Clamp-Exhaust Clamp-Worm Indicator 7: Indicator Adapter ASM Air Cleaner ASM Band-Mounting, Air Cleaner Nut-Flange, NI Screw-HHF Clamp Hose-Air Mount-Air Cleaner Tube-Intake, Air Bolt-CARR Screw-HHF Shield-Heat Air Cleaner and Muffler Assembly 52

53 E Rev A Filter-Air, Safety Filter-Air, Primary Valve-Vacuator Cover ASM Air Cleaner Assembly No

54 Rev A 17 Radiator and Fan Shroud Assembly 1 1 Radiator ASM Strip-Foam Nut-HHF Cover-Frame Plate-Support, Cooler Washer-Flat Nut-Flange, NI Knob Pad-Rubber Ring-Retaining Clamp-Hose Strip-Foam Hose-Upper, Radiator Tube-Cac, Cold (Rigid) Hose-Overflow, Radiator Air Box ASM Clamp 30: Decal-Fluid, Starting Clamp-Worm Nut-Flange, NI Fitting-Female, Barbed Clamp-Form, Wire Fitting-Cock, Drain Bolt-CARR Shroud-Fan Hose-Lower, Radiator Tube-Cac, Flexible Bracket-Motor, Fan Clamp-Hose Fitting-Straight Tube-Cac, Hot (Rigid) Sensor-Level, Coolant Reservoir-Coolant Support-Radiator, Top 17: Cap-Reservoir Screw-HH Washer-Flat Screw-HH Nut-Lock, NI RH Radiator Support ASM LH Radiator Support ASM 42: Decal-Danger 20: Decal-Danger Washer Screw-HH Screw-HH Hose-Fuel Grommet 54

55 Rev A Radiator and Fan Shroud Assembly (continued) Screw-HH Sleeve-Hose Hose-Fuel Radiator Cap ASM 49: Decal-Cap, Radiator Washer-Flat Rod-Support Nut-HF Plate-Spacer 55

56 Rev A E Radiator 1: Cap-Radiator Bracket-Cooler, RH Bracket-Cooler, LH Cooler-Charge, Air Cooler-Oil 5: Bumper-Rubber Pin Clip-Pin Radiator Assembly 56

57 Rev A Engine and Mount Assembly 1 1 Engine-Cummins 22: O-Ring Shield-Heat 22: O-Ring Screw-HH Washer-Flat Screw-HH 24 1 Flush Manifold ASM Mount-Engine, Rear Screw-HH Washer-Lock Nut-HF Screw-HH Sender-Temperature Mount-Engine 27: O-Ring Washer-Snubbing Washer-Flat Nut-Lock, NI Screw-HH Washer-Lock Mount-Front, LH (Engine Isolator) Screw-HH Nut-Flange, NI Plate-Mount, 4Wd Valve Screw-HHF Wd Manifold ASM Mount-Front, RH (Engine Isolator) Plate-Mount,Bulkhead Fitting-Special 21: O-Ring 21: O-Ring Fitting-Special 57

58 Rev A E6 4 Wheel Drive Hydraulic Manifold Assembly Manifold-4Wd Fitting-HYD, 90 DEG 2: O-Ring 2: O-Ring Fitting-HYD, 90 DEG 3: O-Ring 3: O-Ring Fitting-HYD, 90 DEG 4: O-Ring 4: O-Ring Cap-Dust Fitting-Quick 6: O-Ring 58

59 E Rev A 4 Wheel Drive Hydraulic Manifold Assembly No Plug-HYD 1: O-Ring Plug-HYD 2: O-Ring Valve-Check, 5 Psi 3: Seal Kit Coil-12Vdc Valve-3 Way 5: Seal Kit Plug-HYD 6: O-Ring Plug 7: O-Ring Valve-Pressure, Red/Rel 8: Seal Kit Directional-Pilot 9: Seal Kit Valve-Directional 10: Seal Kit Valve-Relief, Free Rev 11: Seal Kit Orifice Orifice Nut-Coil 59

60 Rev A E Valve-Flush Fitting-HYD, Straight 2: O-Ring 2: O-Ring Fitting-HYD, 90 DEG 3: O-Ring 3: O-Ring Fitting-HYD, Tee 4: O-Ring 4: O-Ring Flush Manifold Assembly 60

61 E Rev A Valve-Check, 180 Psi 1: Seal Kit Plug-HYD 2: O-Ring Valve-Shuttle, Hot Oil 3: Seal Kit Flush Valve Assembly No

62 Rev A 19 Fan and Coupling Assembly Screw-HSH 23: O-Ring Fan Motor ASM Fitting-HYD, 45 DEG Fitting-HYD, 90 DEG 24: O-Ring 3: O-Ring 24: O-Ring 3: O-Ring Washer-Hardened Hub-Fan Washer-Flat 7 1 Steer/Fan Manifold ASM Nut-Hex Key-Woodruff Plate-Mount,Bulkhead Nut-Flange, NI Nut-Lock, NI Fan Screw-Flange Screw-HHF Flywheel Coupling ASM Plate-Mount, Fan / Steer Valve Washer-Hardened Screw-HH Screw-HH Washer-Hardened Housing-Coupling, Flywheel Screw-HH Fitting-HYD, 45 DEG 23: O-Ring 62

63 F Rev A Hydraulic Fan Motor Assembly No Seal Kit 1:1 2 Seal-Shaft 1:2 2 Seal-Plate, Balancing 1:3 2 Seal-Anti Extrusion 1:4 2 O Ring-Housing 63

64 Rev A F Manifold-Steer / Fan Fitting-HYD, 90 DEG 2: O-Ring 2: O-Ring Fitting-HYD, Straight 3: O-Ring 3: O-Ring Fitting-HYD, Straight 4: O-Ring 4: O-Ring Fitting-Tee 5: O-Ring 5: O-Ring Fitting-Quick 6: O-Ring Cap-Dust Adapter 8: O-Ring 8: O-Ring Steer/Fan Manifold Assembly 64

65 F Rev A Hydraulic Manifold Assembly No Plug-HYD 1: O-Ring Compensator 2: Seal Kit Valve-Relief, 2000 Psi 3: Seal Kit Coil-12Vdc, Metripack Relief-Proportional 5: Seal Kit Plug 6: O-Ring Valve-Check 7: Seal Kit Coil-Solenoid Valve-Solenoid 9: Seal Kit Plug-HYD 10: O-Ring 65

66 Rev A 20 Hydraulic Tank Assembly Bushing 23: O-Ring Fitting-Elbow, 90 DEG Nut-Flange, NI Plate-Latch Tank Hold-Down ASM Screw-HSFH Screw-HHF Catch-Magnetic Clamp-Worm Bracket-Hinge Nut-Push Screw-HSBH Cover-Tank, HYD Rod Decal-Oil, HYD Plug-Plastic O-Ring Pipe-Stand Dipstick ASM Bushing Filter-Screen HYD Tank ASM Screw-HH Washer Spacer Plug 22: O-Ring Strainer-Tank, Oil 66

67 Rev A Pump Assembly Pump-Triple 15: O-Ring Fitting-HYD, 90 DEG Nipple-Test 2: O-Ring Adapter-Tee 2: O-Ring 17: O-Ring Pump-Piston 17: O-Ring Fitting-Quick 4: O-Ring Cap-Dust Screw-HH Adapter 7: O-Ring 7: O-Ring Washer-Plain Fitting-HYD, 90 DEG 9: O-Ring 9: O-Ring Clamp Hose-Formed Screw-HH Fitting-HYD, 90 DEG 13: O-Ring 13: O-Ring Washer-Hardened Tip-Nipple, Diagnostic 67

68 Rev A F Seal Kit Triple Pump Assembly No

69 F Rev A Piston Pump Assembly No Ring-Snap 25: O-Ring Seal-Shaft O-Ring Ring-Snap Bearing-Roller Shaft-Drive O-Ring Bearing-Roller Plug Ring-Retaining Plug Gasket Fitting Solenoid-Proportional 31: O-Ring O-Ring Plug Gasket Screw-Locking Filter Plug-HH O-Ring 34: O-Ring Nut-Lock O-Ring O-Ring Ep Control ASM Ring-Back-Up Preset-Hp Relief Valve, 296 Bar O-Ring Rotary Group O-Ring Charge Relief O-Ring Pump Support Plate ASM O-Ring Preset-Hp Relief Valve, 365 Bar Coupling-Drive, Through Seal Kit O-Ring Screw Plug Screw-HSH Orifice Screw-HSH Plug Screw-HSH 69

70 Rev A F5 Piston Pump Assembly No (continued) Screw-HSH 70

71 Rev A Traction Hydraulic Plumbing Assembly HYD Hose ASM 18: O-Ring Screw-HH 18: O-Ring Plate-Cover Nut-Flange, NI Clamp-Tube Clamp-Tube Pin-Weld HYD Hose ASM Nut-HF Washer-Flat Hydraulic Tube ASM Screw-HH Flange Kit (Code 62) HYD Hose ASM 8: O-Ring HYD Tube ASM 8: Screw-HH 25: O-Ring 8: Washer-Lock HYD Tube ASM HYD Hose ASM HYD Tube ASM HYD Tube ASM HYD Tube ASM Hydraulic Tube ASM Check-Adapter HYD Tube ASM 29: O-Ring HYD Tube ASM 29: O-Ring HYD Tube ASM HYD Tube ASM 14: O-Ring 30: O-Ring HYD Tube ASM HYD Tube ASM 15: O-Ring 31: O-Ring 15: O-Ring HYD Hose ASM HYD Tube ASM Nut-Lock HYD Tube ASM Hydraulic Tube ASM HYD Tube ASM Hose ASM 71

72 Rev A 23 PTO Hydraulic Plumbing Assembly HYD Hose ASM HYD Hose ASM HYD Tube ASM Tie-Cable 2: O-Ring HYD Tube ASM 3: O-Ring Hose-ASM HYD Hose ASM High Pressure HYD Hose ASM High Pressure HYD Hose ASM HYD Tube ASM HYD Tube ASM HYD Tube ASM HYD Hose ASM Oil Filter ASM 12: Element-Filter Hose ASM HYD Hose ASM HYD Tube ASM 15: O-Ring Nut-HF Clamp-1 Inch Plate-Cover Screw-HH HYD Tube ASM 72

73 Rev A Lift Arms Hydraulic Plumbing Assembly HYD Tube ASM HYD Hose ASM HYD Hose ASM Screw-HH HYD Hose ASM Clamp-Tube Nut-Flange, NI HYD Tube ASM 8: O-Ring HYD Tube ASM 9: O-Ring HYD Hose ASM 73

74 Rev A 25 Steering Hydraulic Plumbing Assembly HYD Hose ASM HYD Tube ASM 1:2 1 Fitting-Straight Bolt-Carriage 1:2: O-Ring HYD Tube ASM HYD Hose ASM 20: O-Ring 2:2 1 Fitting-Straight HYD Tube ASM 2:2: O-Ring 21: O-Ring HYD Hose ASM Screw-HH 3:2 1 Fitting-Straight HYD Tube ASM 3:2: O-Ring 23: O-Ring Shim-Support HYD Tube ASM Nut-Bulkhead 24: O-Ring Nut-Lock HYD Tube ASM Fitting-Tee, Bulkhead HYD Tube ASM 7: O-Ring HYD Tube ASM HYD Hose ASM HYD Tube ASM HYD Tube ASM Plate-Mount, Tube HYD Tube ASM HYD Hose ASM HYD Tube ASM Clamp-Tube Nut-Flange, NI Clamp-Tube Clamp-Tube Fitting-Quick HYD Tube ASM 35: O-Ring Screw-HH Cap-Dust Washer-Flat HYD Tube ASM 74