4000-D. Groundsmaster. Parts Catalog. Form Number Rev B. Model No and up.

Transcription

1 Form Number Rev B Groundsmaster 4000-D Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Frame, Rear Axle Mount and Bumper Assembly 4-Wheel Drive Manifold Assembly No Wheel Drive Rear Axle and Tire Assembly Bevel Pinion Shaft Assembly Rear Axle Assembly No Differential Assembly Rear Axle Assembly No Axle Support Assembly Rear Axle Assembly No Bevel Gear Case Assembly Rear Axle Assembly No Bevel Gear Shaft Assembly Rear Axle Assembly No Axle Case Assembly Rear Axle Assembly No Axle Assembly Rear Axle Assembly No Piston Motor Assembly No Steering Cylinder Assembly No Planetary, Brake and Tire Assembly Planetary Assembly No Brake Assembly No Piston Motor Assembly No Power-Take-Off Manifold Assembly No Brake Assembly No Power-Take-Off Manifold Assembly No Power-Take-Off Manifold Assembly No Platform and Seat Base Assembly Steering Tower Assembly Steering Control Assembly No Traction Pedal and Linkage Assembly Brake Pedal and Linkage Assembly Control Console and Tool Box Assembly Control Console Assembly Control Valve Assembly No Valve Assembly No Fuel Tank, Battery and Roll-Over Protection System Assembly Front Deck Lift Arm and Cylinder Assembly Hydraulic Cylinder Assembly No Gear Motor Assembly No Side Deck Lift Arm, Cylinder and Latch Assembly Hydraulic Cylinder Assembly No Side Deck Lift Arm and Damper Assembly Hood and Screen Assembly Air Cleaner and Muffler Assembly Air Cleaner Assembly No Water and Fuel Filter Assembly No Page Description Page Radiator, Oil Cooler and Support Assembly Engine Mount and Fuel Line Assembly Fan Drive and Flywheel Assembly Hydraulic Reservoir and Filter Assembly Filter Manifold Assembly No Pump Installation and Filter Assembly Pump Assembly Gear Pump Assembly No Piston Pump Assembly No Control Assembly No Traction Manifold Assembly No Traction Hydraulic Plumbing Assembly Power-Take-Off Hydraulic Plumbing Assembly Lift Arm Hydraulic Plumbing Assembly Steering Hydraulic Assembly Front Deck, Idler and Skid Assembly Double Driven Spindle Assembly No High Driven Spindle Assembly No Front Deck Castor Arm and Tire Assembly Front Deck Spindle Installation Assembly Front Deck Rear Discharge Chamber and Cover Assembly Right Hand Deck, Idler and Skid Assembly Low Driven Spindle Assembly No Right and Left Hand Castor Arm and Tire Assembly Right and Left Hand Deck Spindle Installation Assembly Right Hand Deck Rear Discharge Chamber and Cover Assembly Left Hand Deck, Idler and Skid Assembly Left Hand Deck Rear Discharge Chamber and Cover Assembly Crankcase Assembly Oil Pan Assembly Cylinder Head Assembly Gear Case Assembly Head Cover Assembly Oil Filter Assembly Dipstick and Guide Assembly Oil Pump Assembly Main Bearing Case Camshaft and Idler Gear Shaft Assembly Piston and Crankshaft Assembly Flywheel Assembly Fuel Camshaft and Governor Shaft Assembly Engine Stop Lever Assembly Injection Pump Assembly Injection Pump (Component Part) Assembly Governor Assembly Speed Control Plate Assembly Nozzle Holder and Glow Plug Assembly Fuel Filter and Fuel Pump

3 Contents Description Page Alternator and Pulley Assembly Alternator (Component Part) Assembly Starter Assembly Starter (Component Part) Assembly Oil Switch / Thermometer and Plug Assembly Water Flange and Thermostat Assembly Water Pump Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Used in Groundsmaster 4000 Series Description Water Pipe Assembly Fan Assembly Valve and Rocker Arm Assembly Inlet Manifold Assembly Exhaust Manifold Assembly Turbo Charger Assembly Oil Pipe (Turbo Charger) Assembly Oil Cooler Assembly Muffler Gasket and Glow Controller Engine Operators Manual Gasket Kit Attachments and Accessories List HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Not serviced separately Page

4 Rev B 2 Frame, Rear Axle Mount and Bumper Assembly Frame ASM Fitting-Quick Screw-HH 20: O-Ring Washer-Lock Cap-Dust Washer-Flat Fitting-HYD, 90 DEG Support Frame ASM 22: O-Ring Washer-Thrust 22: O-Ring Fitting-Grease Screw-HH Drive Axle ASM Manifold Washer-Thrust Fitting-HYD, Straight Screw-HWHTF 25: O-Ring Pin-Axle, Rear 25: O-Ring Rear Mount ASM Fitting-HYD, Straight Washer-Thrust 26: O-Ring Nut-Lock, NI 26: O-Ring Nut-HF Nut-Flange, NI Bumper ASM Grommet-Rubber Fitting-HYD, 90 DEG Shield-Splash 17: O-Ring Screw-HWH 17: O-Ring Clamp-Hose Fitting-Straight Washer 18: O-Ring Nut-Lock Fitting-HYD, Straight Decal 19: O-Ring Trim 19: O-Ring Screw-HH 4

5 A Rev B 4-Wheel Drive Manifold Assembly No Block-Manifold Plug 3: O-Ring Plug-HYD 4: O-Ring Plug-HYD 5: O-Ring Plug-HYD 6: O-Ring Valve-Check, 5 Psi 7: Seal Kit Valve-Directional 8: Seal Kit Valve-Pressure Reducing 9: Seal Kit Valve-Relief 10: Seal Kit Valve-Solenoid 11: Seal Kit 11: Nut-Coil Coil-Solenoid Orifice Orifice

6 Rev B 3 4-Wheel Drive Rear Axle and Tire Assembly Motor-Piston 18: Ring-Retaining, External Fitting-HYD, 90 DEG 18: Fitting-Grease 2: O-Ring 18: Fitting-Grease, 90 DEG 2: O-Ring 18:6 1 Cylinder-Steering Fitting-HYD, Straight Elbow-45 DEG 3: O-Ring 19: O-Ring 3: O-Ring 19: O-Ring Screw-HH 20 2 Wheel And Tire ASM Washer-Flat 20: Tire O-Ring 20: Rim Ring-Snap, EXT 20: Stem-Valve Pinion-27 Tooth Nut-Lug Ring-Snap, EXT Gasket Gear-45 Tooth Plate-Cover Bearing-Needle, Roller Pin-Dowel Plug-Hex, Hollow Washer-Lock 12: O-Ring Screw-HH Nut-SHH Pin-Cotter Spacer-Joint, Ball Washer Steering Cylinder ASM 18: Joint-Ball 18: Joint-Ball 6

7 Rev B Bearing-Roller, Taper Case-Bearing O-Ring Collar-Seal, Oil O-Ring Seal-Oil Washer-Lock Nut-Lock Shim Shim Case-Gear Bolt Stud Washer-Spring Nut Plate-Cover Gasket Pin-Dowel Bevel Pinion Shaft Assembly Rear Axle Assembly No

8 Rev B Differential ASM Ring And Pinion Matched Set Case-Differential Bolt Washer-Lock Shaft-Differential Pinion-Differential Washer-Differential Gear-Differential Washer-Differential Washer-Differential Washer-Differential Pin-Spring Bearing-Ball Shim Shim Shim 0.4 Differential Assembly Rear Axle Assembly No

9 Rev B Support-Axle Support-Axle O-Ring Bushing-Flanged Washer-Seal Plug Axle Vent ASM 7: Insert-Filter, Foam Bolt O-Ring Extension-Vent Plug O-Ring Axle Support Assembly Rear Axle Assembly No

10 Rev B 86 Bevel Gear Case Assembly Rear Axle Assembly No Case-Gear, Bevel 18:2: Nut-Castle Seal-Oil 18:2: Fitting-Grease Bushing 18:2: Pin-Cotter O-Ring 18: Bolt Knuckle 18: Washer-Spring Bolt 18: Nut LH Steering Arm ASM 7: Bushing 7: Fitting-Grease RH Steering Arm ASM 8: Bushing 8: Fitting-Grease Shim Shim Shim Pin-Dowel Bolt Bolt Stud Nut Washer-Spring Steering Tie Rod ASM 18: Tie Rod End ASM 18:2: Cover-Dust 10

11 Rev B Shaft-Gear, Differential Shaft-Gear, Differential Gear-Bevel, 15 Tooth Bearing-Ball Shim Shim Shim Clip Shaft-Gear, Bevel Gear-Bevel, 17 Tooth Bearing-Roller, Taper Collar Bevel Gear Shaft Assembly Rear Axle Assembly No

12 Rev B Case-Axle Plug Washer-Seal Gear-Bevel, 17 Tooth Bearing-Roller, Taper Cover O-Ring Plug Washer-Seal Bolt Bolt-Stop Nut Axle Case Assembly Rear Axle Assembly No

13 Rev B Axle Seal-Oil Clip Spacer Shim Shim Shim Gear-Bevel, 29 Tooth Bearing-Ball Cover-Axle O-Ring Bearing-Ball Clip Bolt Stud Axle Assembly Rear Axle Assembly No

14 Rev B A Shaft-Drive Backplate ASM Housing ASM Rotating Kit Insert-Plate, Cam Capscrew Seal Kit 8:1 1 Seal-Dust 8: Ring-Retaining 8: Ring-Retaining 8:4 1 Seal-Shaft Race-Thrust Plate-Valve Bearing-Thrust 14 3 Pin-Dowel 15 1 Pin-Dowel 16 1 Bearing-Needle 17 1 Bearing-Needle Washer Piston Motor Assembly No

15 A Rev B Seal Kit 1:1 1 O-Ring 1:2 1 Back-Up 1:3 1 Wiper 1:4 1 Seal 1:5 1 O-Ring 1:6 1 O-Ring 1:7 1 Seal 2 1 Ring-Retaining 3 1 Head 4 1 Piston Steering Cylinder Assembly No

16 Rev B 4 Planetary, Brake and Tire Assembly Planetary ASM Adapter Ring-Retaining, Internal 16: O-Ring Shaft-Brake, Splined 16: O-Ring Brake ASM Fitting-Tee O-Ring 17: O-Ring Piston Motor ASM 17: O-Ring Fitting-HYD, Straight Plug-Hex, Hollow 7: O-Ring 18: O-Ring 7: O-Ring Screw-HHF Fitting-HYD, 90 DEG Brake ASM 8: O-Ring Screw-HH 8: O-Ring Nut-Jam Washer-Flat Bracket-Manifold Fitting-HYD, 90 DEG Spring-Compression 10: O-Ring Plate-Spring 10: O-Ring Front Frame ASM Screw-HH Brake Cable ASM Cap-Dust Clamp-R Fitting-Quick Screw-HWHTF 13: O-Ring Nut-Flange, NI Adapter Fitting-HYD, 90 DEG 14: O-Ring 31: O-Ring 14: O-Ring 31: O-Ring PTO Manifold ASM Fitting-HYD, 45 DEG 16

17 Rev B Planetary, Brake and Tire Assembly (continued) 32: O-Ring PTO Manifold ASM 32: O-Ring Tie-Cable PTO Manifold ASM Plug-Hex, Hollow Screw-HH 46: O-Ring Fitting-HYD 35: O-Ring 35: O-Ring Fitting-HYD 36: O-Ring 36: O-Ring Fitting-HYD, 90 DEG 37: O-Ring 37: O-Ring Nut-HF 39 2 Tire And Wheel ASM 39: Tire 39: Rim 39: Stem-Valve Nut-Lug Adapter 41: O-Ring 41: O-Ring Screw-HHF Clamp-R 17

18 Rev B A4 Planetary Assembly No Spindle Ring-Retaining Seal-Boot Plug Seal Kit 17: O-Ring 3:2 1 Seal-Oil Cap-End 3:3 2 O Ring-End Cap Plug-Thrust 3: O-Ring Washer-Thrust Bearing-Cone Shaft-Drive Bearing-Cup Secondary Carrier ASM Stud-Wheel Bolt-Head, Socket Washer-Lock 9 1 Housing Pin-Dowel Bearing-Cup Bearing-Cone Shim Kit 13:1 1 Ring-Snap 13:2 1 Shim-Bearing, 2.9Mm 13:3 1 Shim-Bearing, 2.8Mm 13:4 1 Shim-Bearing, 2.7Mm 13:5 1 Shim-Bearing, 2.6Mm 13:6 1 Shim-Bearing, 2.5Mm 13:7 1 Shim-Bearing, 2.4Mm Gear-Ring 18

19 A Rev B Seal Rod-Pull Pin-Clevis Link Pin-Hitch Disc-Stationary Disc-Rotating Ring-Retaining Gasket Actuator-Rotating Spring-Extension Ball Plug 14: O-Ring Brake Assembly No

20 Rev B A Shaft-Drive, Splined Backplate ASM 2:1 3 Pin-Dowel 2:2 1 Pin-Dowel 2:3 1 Bearing-Needle Housing ASM 3:1 1 Bearing-Needle Rotating Kit Insert-Plate, Cam Capscrew Seal Kit 8:1 1 Seal-Dust 8: Ring-Retaining 8: Ring-Retaining 8:4 1 Seal-Shaft Plug-Hex, Hollow 9: O-Ring Race Plate-Valve Bearing-Thrust Washer Piston Motor Assembly No

21 A Rev B Power-Take-Off Manifold Assembly No Body 10: O-Ring Cartridge-Spool Logic Setscrew-HSH 2:1 1 Seal-Dust Seal Kit 2:2 1 Seal-Dust Seal Kit 2:3 1 Seal-Dust Cartridge-Spool Logic 3:1 1 Seal-Dust 3:2 1 Seal-Dust 3:3 1 Seal-Dust Valve-Relief 4:1 1 Seal-Dust 4:2 1 Seal-Dust Cartridge-Relief, Pilot 5:1 1 Seal-Dust 5:2 1 Seal-Dust Valve-Solenoid 6: Seal Kit 6: Nut-Jam 6: Seal-Washer Coil ASM 8 5 Plug (7 Mm) Plug 9: O-Ring Plug-Hex 21

22 Rev B A Seal Rod-Pull Pin-Clevis Link Pin-Hitch Disc-Stationary Disc-Rotating Ring-Retaining Gasket Actuator-Rotating Spring-Extension Ball Plug 14: O-Ring Brake Assembly No

23 A Rev B Power-Take-Off Manifold Assembly No Body 10: O-Ring Cartridge-Spool Logic Plug-Orifice 2:1 1 Seal-Dust Seal Kit 2:2 1 Seal-Dust Seal Kit 2:3 1 Seal-Dust Cartridge-Spool Logic 3:1 1 Seal-Dust 3:2 1 Seal-Dust 3:3 1 Seal-Dust Valve-Relief 4:1 1 Seal-Dust 4:2 1 Seal-Dust Cartridge-Relief, Pilot 5:1 1 Seal-Dust 5:2 1 Seal-Dust Valve-Solenoid 6: Seal Kit 6: Nut-Jam 6: Seal-Washer Coil ASM 8 5 Plug (7 Mm) Plug 9: O-Ring Plug-Hex 23

24 Rev B B1 Power-Take-Off Manifold Assembly No Body 10: O-Ring Cartridge-Spool Logic Plug-Orifice 2:1 1 Seal-Dust Seal Kit 2:2 1 Seal-Dust Seal Kit 2:3 1 Seal-Dust Cartridge-Spool Logic 3:1 1 Seal-Dust 3:2 1 Seal-Dust 3:3 1 Seal-Dust Valve-Relief 4:1 1 Seal-Dust 4:2 1 Seal-Dust Cartridge-Relief, Pilot 5:1 1 Seal-Dust 5:2 1 Seal-Dust Valve-Solenoid 6: Seal Kit 6: Nut-Jam 6: Seal-Washer Coil ASM 8 5 Plug (7 Mm) Plug 9: O-Ring Plug-Hex 24

25 Rev B Platform and Seat Base Assembly Platform ASM Spacer 1: Insert-Nut Washer 1: Abrasive-Floor Nut-Lock 1: Abrasive-Platform Nut-Flange, NI 1: Decal-Pedal, Traction Support 1: Decal Washer-Flat 1: Decal-Operating Instruction, Ce Lanyard Pin-Clevis Nut-Jam Pin-Hair Nut-Lock, NI Seat Plate ASM Washer-Flat Grommet-Rubber Cover-Tubes Pin-Cotter Screw-HHF Shaft-Latch Fitting-HYD, Straight Screw-HHF 33: O-Ring Latch ASM 33: O-Ring Spring-Torsion Valve-Control, Flow Rod-Prop Fitting-Swivel, 90 DEG Screw-HHF 35: O-Ring Pin-Cotter Fitting-Tee, Bulkhead Washer-Flat 36: O-Ring Bracket-Bulkhead Nut-Lock Screw Fitting-Tee Nut-Flange, NI 38: O-Ring Grommet-Rubber Seatbelt-Retractable 25

26 Rev B 5 Platform and Seat Base Assembly (continued) Screw-HH Washer-Lock R-Clamp Housing-Manual Screw-HHF Support-Pivot Arm-Latch Spacer-Sleeve, Adjustment Spacer-Hose Spring-Extension Screw-Adjustment, Level Cap-Housing Screw-HH Bolt-CARR Bolt-Wheel Nut-Lock Screw-HH Clamp 26

27 Rev B Steering Tower Assembly Nut-Hex 21: O-Ring Washer-Flat 21: O-Ring Wheel-Steering Screw-HHF 3: Cover-Wheel, Steering Fitting-HYD, Straight Collar-Foam 23: O-Ring Seal-Steering 23: O-Ring Ring-Retaining Washer-Thrust Knob Gauge-Temperature Tower Cover ASM 25: Washer-Lock, Int 8: Decal-Tower 25: Nut-Hex 8: Insert-Nut 25: Bulb And Lamp ASM Steering Shaft ASM Lamp-Warning Spring-Compression Lamp-Warning Cap-Vinyl Steering Column ASM Rod ASM 28: Bushing-Flange Spring-Extension Screw-HH Rod-Tilt Hub-Pivot Nut-Lock Screw-HHF Switch Bracket-Switch Pin-Cotter Nut-Flange, NI Brake Pawl ASM Screw-HH Pin-Cotter Steering Tower ASM Nut-Lock, NI 35: Decal Fitting-HYD, 90 DEG 35: Insert-Nut 27

28 Rev B Screw-PPH Pin-Clevis Steering Control ASM Decal Harness-Wire, Front 40: Diode Steering Tower Assembly (continued) 28

29 B Rev B Seal Kit Steering Control Assembly No

30 Rev B 7 Traction Pedal and Linkage Assembly Traction Pedal ASM Spacer Screw-HH Screw-HH Nut-Hex Abrasive-Pedal Screw-Adjustment, Level Abrasive-Pedal Screw-HWHTF Nut-Hex Pedal Bracket ASM Washer-Flat 6: Bushing-Flange 6: Fitting-Grease Nut-Lock, NI Rod-Traction Pin-Roll, Slotted Nut-Lock, NI Washer-Flat Spring Retainer-Spring Pin-Roll Bracket-Spring Shaft-Spring Nut-HJ Screw-HH Bearing-End, Rod Spacer Lever-Traction Nut-Lock, NI 30

31 Rev B Brake Lever ASM Bolt-CARR Nut-Flange, NI Nut-Lock, NI RH Brake Arm ASM Bearing-Block, Pillow 6: Fitting-Grease Ring-Snap Brake Latch ASM LH Brake Arm ASM Pin-Roll Strap-Brake Pin-Yoke Spring-Extension Pin-Cotter Arm-Lock Screw-HH Screw-HH LH Pedal ASM Footpad-Turn RH Pedal ASM Brake Pedal and Linkage Assembly 31

32 Rev B 9 Control Console and Tool Box Assembly Housing-Box, Tool Disc-Friction Catch-Magnetic Throttle Lever ASM Bracket-Latch Pin-Clevis Rod-Hinge Clevis-Adjustable Screw-HHF Cable-Throttle Screw-HWH Pin-Cotter Tool Box Cover ASM Screw-CARR 7: Decal-Warning Stop-Lever, Lift 7: Decal-Warning Washer-Friction Console Support ASM Nut-Flange, NI 8: Insert-Nut Controller-Glow Screw-CARR Relay Washer-Flat Capacitor Decal-Fuse 35: Screw Support-Panel, Control 35: Washer-Lock, Int Nut-HF R-Clamp Housing-Console Ring-Retaining Knob Nut-Keps Knob Harness-Wire, Console Nut-Lock, NI 39: Fuse-5 Amp Nut-Lock, NI 39: Fuse-10 Amp Washer-Flat 39: Diode-Board, Circuit Spring-Compression 39: Harness-Wire, Seat Bracket-Pivot Screw-HWH 32

33 Rev B Control Console and Tool Box Assembly (continued) Washer-Flat Tie-Cable 33

34 Rev B 10 Control Console Assembly Gauge-Hourmeter 11: O-Ring 1: Washer-Lock 11: O-Ring 1: Nut-Hex Screw-HH Switch Washer-Flat Gauge-Fuel Control Valve ASM 3: Washer-Lock, Int Bracket-Valve 3: Nut-Hex Fitting-HYD, 90 DEG 3: Bulb And Lamp ASM 16: O-Ring Control Panel ASM 16: O-Ring 4: Insert-Nut Valve ASM 4: Decal Plate-Valve 4: Decal-Panel, Control Washer-Flat 4: Decal-Lift Screw-HH 4: Decal-Lock Fitting-HYD, 90 DEG 4: Decal-Ansi 21: O-Ring R-Clamp 21: O-Ring Screw-CARR Screw-HH Bracket-Pivot Bushing-Flange Point-Power Nut-Lock, NI Cap Nut-Lock, NI Fitting-HYD, Straight LH Lever ASM 10: O-Ring Link-Lever, Valve 10: O-Ring Center Lever ASM Adapter Pin-Cotter 34

35 Rev B RH Lever ASM Spacer Knob Screw-HH Screw-HH Switch-PTO R-Clamp Key Switch ASM 37: Washer-Tooth 37: Nut-HH Washer-Flat Key-Ignition Alarm-Audio 40: Nut-Plastic, Knurled Switch Plug-Hole Nipple-Test Cap-Dust Screw-HH Key-Latch, Hood Ring-Key Switch-Intermittent Nut-Lock, NI Control Console Assembly (continued) 35

36 Rev B B3 Control Valve Assembly No Seal Kit 1: O-Ring 1: O-Ring 1: O-Ring 1: Spacer 1: O-Ring 1: O-Ring 1: Ring-Retaining 1: Poppet 1: O-Ring 1: Wiper 1: Washer 3 1 Spool Seat 4: O-Ring Plug 5: O-Ring 5: Washer Bushing Cap Poppet Washer Washer Washer Washer Plug 13: O-Ring Spring Spring Plunger Plug 17: O-Ring Disc Plunger Plug ASM 20: O-Ring 20: Washer Spring Spring Plug ASM 23:1 1 Screw 23: O-Ring 23:3 1 Nut-Lock Plunger Plate-Orifice 36

37 B Rev B 1 1 Manifold Valve-Pilot Valve-Relief 4 1 Plug-Expander Seal Kit Seal Kit Valve Assembly No

38 Rev B 11 Fuel Tank, Battery and Roll-Over Protection System Assembly ROPS ASM Pipe-Stand 1: Decal-ROPS Sender-Fuel Breather Washer-Lock Tie-Cable Screw-PTH Fitting-Straight Hose-Fuel Tank Support ASM Fitting-Elbow Hose-Fuel Cap-Fuel Nut-Flange, NI Nut-Flange, NI Screw-HHF Plate-Battery Washer-Flat Cover-Tank Screw-HH Screw-PPH Screw-CARR Tube-Vent Washer Clip-Closed, Insulated Strap-Battery Screw-HWH Ring-Retaining Nut-Speed Cover-Battery Bracket-Tank, Fuel Washer-Flat Bolt-CARR Knob-Star, Three Clamp-Worm Decal-Service Cable-Negative Cable-Positive Tank-Fuel Gasket Bushing 38

39 Rev B Front Deck Lift Arm and Cylinder Assembly LH Ball Joint ASM Pin ASM 2:1 1 Joint-Ball, LH Screw-HH 2:1: Nut-SHH Washer-Flat 2:1: Fitting-Grease Fitting-HYD, 90 DEG 2:1: Seal 23: O-Ring Screw-HH 23: O-Ring Pin-Clevis Nut-Jam, Push Arm Chain-HOC Pin-Hair U-Bolt Mount-Joint, Ball Nut-HH Pin-Cotter Washer-Flat Washer Nut-Lock, NI Nut-Lock, NI Nut-Lock, NI Spider RH Lift Arm ASM Hub-Spider 11: Bushing-Flange Shim 11: Fitting-Lube, 45 DEG Motor-Gear Fitting-Grease Adapter Pin-Arm, Lift 34: O-Ring Pin-Roll, Slotted 34: O-Ring Pin-Cotter Screw-HHF Pin-Pivot Fitting-HYD, Straight Fitting-Grease 36: O-Ring Cylinder-Lift, Center 36: O-Ring Nut-Lock, NI Spacer-Switch 39

40 Rev B 12 Front Deck Lift Arm and Cylinder Assembly (continued) Sensor-Ferrous Plate-Sensing, Front Nut-Lock, NI Washer-Flat Screw-CARR Washer-Flat Screw-CARR Fitting-HYD, Straight 45: O-Ring 45: O-Ring Fitting-HYD, 90 DEG 46: O-Ring 46: O-Ring Nut-Lock, NI Tie-Cable Bracket-Switch LH Lift Arm ASM 50: Bushing-Flange 50: Fitting-Lube, 45 DEG 40

41 B Rev B Hydraulic Cylinder Assembly No Seal Kit 1:1 1 O-Ring 1:2 1 Seal 1:3 1 Back-Up 1:4 1 Wiper 1:5 1 O-Ring 1:6 1 Seal W/Loader 1:7 1 Wear Ring 2 1 Head 3 1 Rod ASM 4 1 Piston 5 1 Locknut 41

42 Rev B B Key-Woodruff Nut-Hex Seal Kit 3:1 2 Anti-EXT Ring 3:2 2 Seal 3:3 2 O-Ring 3:4 1 Seal-Lip, Shaft Washer-Tab Gear Motor Assembly No

43 Rev B Side Deck Lift Arm, Cylinder and Latch Assembly RH Lift Arm ASM Washer-Flat LH Lift Arm ASM Latch-LH 1: Bushing-Caster Latch-RH 1: Fitting-Grease Washer 1: Fitting-Grease, 90 DEG Screw-HHF 1: Bushing-Straight Grip-Plastic Screw-Shoulder Cam Bracket ASM Pin ASM Washer-Lock Cylinder-Lift, Wing Spacer-Switch Washer-Thrust Sensor-Ferrous Nut-Flange, NI Plate-Sensing Pivot Hub ASM Nut-Lock, NI 7: Bushing-Flange Washer-Flat 7: Bushing-Flange Screw-HSBH 7: Fitting-Grease, 90 DEG Washer-Flat Shaft-Pivot, Lift Arm Screw-CARR Washer-Thrust Fitting-HYD, 90 DEG Screw-HH 32: O-Ring Pin-Roll, Slotted 32: O-Ring Pin-Cylinder Nut-Lock, NI Rivet Tie-Cable Bumper-Rubber Pin-Roll, Slotted Nut-Lock, NI 43

44 Rev B B9 Hydraulic Cylinder Assembly No Seal Kit 1:1 1 Wiper 1:2 1 O-Ring 1:3 1 O-Ring 1:4 1 Back-Up 1:5 1 Seal 1:6 1 O-Ring 1:7 1 Seal 1:8 1 Wear Ring 2 1 Barrel ASM 3 1 Locknut 4 1 Piston 5 1 Ring-Retaining 6 1 Head 7 1 Rod ASM Bushing 44

45 Rev B Side Deck Lift Arm and Damper Assembly RH Side Deck ASM Pin-Cotter LH Side Deck ASM Washer-Thrust Mount-Deck, LH LH Rear Arm ASM Mount-Deck, RH RH Rear Arm ASM Screw-HH 22: Bushing-Flange Nut-Lock, NI 22: Fitting-Grease Screw-HH Nut-Lock, NI Support-Hose Washer-Lock Screw-HSBH Nut-Lock, NI Ring-Retaining Pad-Bumper Plate-Rubber Bracket-Bumper Plate Screw-HH Pin-Hair RH Bell Crank ASM Pin-Clevis LH Bell Crank ASM Yoke-Joint Damper 13:1 1 Yoke-Joint End-Rod, Spherical 13:1: Cross And Bearing Kit Screw-HH 13:1:2 1 Yoke Tube-Link Spacer Nut-Lock, NI Washer-Thrust Washer-Flat Washer-Hardened Bushing Nut-Hex, Slot Spring-Damper Shaft-Pivot Nut-Lock, NI Ring-Retaining, EXT Screw-CARR 45

46 Rev B 14 Side Deck Lift Arm and Damper Assembly (continued) Shaft-Spring Spring-Compression Bearing-Plastic Washer-Flat Plate Bushing-Straight Nut-HH Nut-Jam End-Rod Spacer End-Rod Nut-Jam Nut-Lock, NI Screw-HH Nut-Lock, NI Screw-HH 46

47 Rev B Hood and Screen Assembly Screen ASM Bracket-Latch, RH Seal-Bulb Nut-HF Seal-Bulb Screw-HH Seal-Corner, Screen Screw-Taptite Pin-Hair Screw-Plastite Screw Hood Support ASM Screen Pivot ASM R-Clamp Pivot-Screen Rod-Hood Hood ASM Pin-Clevis 11: Decal-Hood Pin-Hair 11: Decal-Danger Screw 11: Decal Screw-HWH 11: Foil Tape Kit Tie-Cable Handle-Door Screw-HHF Deflector-Filter, Oil Nut-HF Latch Cover-Latch Bracket-Latch, Hood Latch-Draw, Flexible 21: Latch-Rubber 21: Latch-Keeper Bracket-Latch, LH 47

48 Rev B 16 Air Cleaner and Muffler Assembly Hose-Cleaner, Air Hanger-Rubber Clamp-Hose Screw-HH Cleaner-Air Relay-Power Indicator Nut-Lock, NI 4: Indicator Adapter ASM Screw-HH Strap-Cleaner, Air Pump-Fuel, Electric 5: Spring Water / Fuel Filter ASM 5: Washer-Flat Fitting-Elbow 5: Screw-HH Gasket-Muffler 5: Washer-Flat Clamp-Hose 5: Nut-Lock Screw-HH Nut-Lock, NI Washer-Flat Clamp-Hose Screw-SHWH Hose-Cleaner, Air Washer-Flat Exhaust Mount ASM Nut-Lock Nut-HF Mount-Exhaust Muffler-Turbo Clamp Pipe-Exhaust Screw-HHF Screw-HHF Screw-HH Washer-Flat Spacer 48

49 C Rev B Valve-Vacuator 2 1 Plug-Pipe Cover ASM 4 1 Marking 5 1 Body ASM Filter-Air Filter-Air Air Cleaner Assembly No

50 Rev B C3 Water and Fuel Filter Assembly No Head-Filter Element O-Ring Base-Filter Plug-Base, Filter O-Ring O-Ring Plug-Head, Filter Drain Valve ASM Plug-Pipe 50

51 Rev B Radiator, Oil Cooler and Support Assembly Cap-Radiator Fitting-HYD, 90 DEG Strip-Foam 23: O-Ring Strip-Foam 23: O-Ring Hose-Radiator, Lower Screw-HH Hose-Radiator Washer-Lock Clamp Bracket-Cooler, RH Shroud-Radiator Bracket-Cooler, LH Nut-Lock, NI Nut-Flange, NI Radiator Foam-Plug Clamp-Hose Nut-Lock, NI Hose-Fuel Strip-Foam Screw-HHF Bracket-Base Grommet-Rubber Screw-HHF Nut-HF Seal-Bulb Ring-Retaining Grommet Knob-Handle Cover-Frame Seal-Bulb Screw-HHF Radiator Top Support ASM Plate 18: Decal-Fluid, Starting Washer-Flat 18: Decal-Warning Knob Ring-Retaining Bolt-Shoulder Bracket-Oil Cooler Tie-Cable Cooler-Oil Reservoir-Coolant Screw-CARR 43: Cap-Reservoir 51

52 Rev B 17 Radiator, Oil Cooler and Support Assembly (continued) Bracket-Tank Washer-Flat Decal-Cap, Radiator Screw-HH Foam-Seal, Side Screen Screw-HH LH Radiator Support ASM 50: Decal-Warning 50: Pad-Foam RH Radiator Support ASM 51: Decal-Warning 51: Pad-Foam 52

53 Rev B Engine Mount and Fuel Line Assembly Engine-Turbo, Kubota Nut-Flange, NI Mount-Engine, RH Washer-Rebound Mount-Engine, LH Clamp-Worm Washer-Lock, Spring Hose-Fuel Screw-HH Hose-Fuel Clamp-Worm Tie-Cable Clamp-Line, Fuel Tie-Cable Hose-Fuel Hose-Fuel Filter-Fuel Hose-Fuel Hose-Breather Clamp-Hose Screw-HH Fitting-Female, Barbed Fitting-Cock, Drain Mount-Engine, RH Mount-Engine, LH Washer-Lock Screw-HH Washer-Lock Bolt Screw-HH Support-Engine, Rubber 53

54 Rev B 19 Fan Drive and Flywheel Assembly Fan 21: O-Ring Clutch-Fan O-Ring Screw-HH Piston-Cylinder Washer-Lock Ring-Back Up Adapter-Fan Ring-Retaining Screw-HSH Seal-Grease Solenoid Kit Support-Cable 7: Screw-HH Joint-Ball 7: Screw-HH Washer-Flat 7: Washer-Spring Nut-Lock, NI 7: Nut-Hex Sender-Temperature 7: Washer-Flat Cable-Ground 7: Pin-Cotter Bolt Washer-Hardened Harness-Wire, Rear Coupler-Flywheel 34: Diode Pin-Plate, Pump Harness-Wire Screw-Cap Harness-Wire, Fusible Link Plate-Adapter Washer-Lock / EXT Washer-Lock Washer-Lock Bolt Plate-Shim Cylinder ASM Tie-Cable Screw-HHF Nut-Lock Fitting-HYD, Straight 21: O-Ring 54

55 Rev B Hydraulic Reservoir and Filter Assembly Petcock Washer-Flat 1: O-Ring Fitting-HYD, 45 DEG Reservoir-HYD 22: O-Ring Strap-Felt 22: O-Ring Strap Hose ASM Bushing Fitting-HYD, Tee Clamp-Hose 24: O-Ring Bushing 24: O-Ring Fitting-Elbow, 90 DEG Fitting-Barb Pipe-Stand 25: O-Ring Hose ASM Fitting-HYD, Straight Filter-Screen 26: O-Ring Dipstick ASM 26: O-Ring O-Ring Manifold-Filter Plug-Plastic Fitting-HYD, 90 DEG Hose-Suction 28: O-Ring Strainer-Tank Hose-Filter 16: O-Ring Screw-HSH Cap-Dust Nut-Lock, NI Nipple-Test Screw-HH Screw-HH Clamp Fitting-HYD, 45 DEG Hose 20: O-Ring Clamp-Worm 20: O-Ring Nut-HF 55

56 Rev B 20 Hydraulic Reservoir and Filter Assembly (continued) Element-Filter 56

57 C Rev B Plug-HYD 2: O-Ring Plug-HYD 3: O-Ring Plug-Leak, Zero 4: O-Ring Valve-Check, 180 Psi 5: Seal Kit 5:1:1 1 O-Ring 5:1:2 1 Ring-Back Up Valve-Check, 5 Psi 6: Seal Kit Valve-Check, 40 Psi 7: Seal Kit Filter Manifold Assembly No

58 Rev B 21 Pump Installation and Filter Assembly Fitting-HYD, Tee 13: Element-Filter 1: O-Ring Fitting-HYD, 90 DEG 1: O-Ring 14: O-Ring Pin-Roll 14: O-Ring Fitting-HYD, 90 DEG Fitting-HYD, 90 DEG 3: O-Ring 15: O-Ring 3: O-Ring 15: O-Ring 4 1 Pump ASM Tee-Fitting Washer-Flat 16: O-Ring Screw-HH Fitting-HYD Fitting-HYD Washer-Flat 7: O-Ring Screw-HH 7: O-Ring Cap-Dust Fitting-HYD, 90 DEG Clamp 8: O-Ring Fitting-HYD, Straight Connector-Hose 22: O-Ring 9: O-Ring 22: O-Ring Hose ASM Screw-HH Fitting Fitting-HYD, Straight 11: O-Ring 24: O-Ring 11: O-Ring 24: O-Ring Fitting-Tee Manifold-Traction 12: O-Ring Fitting-HYD, Swivel Oil Filter ASM 26: O-Ring 58

59 Rev B Pump Installation and Filter Assembly (continued) Nut-Flange, NI Bracket-Valve Fitting-HYD, Straight 29: O-Ring 29: O-Ring HYD Hose ASM Fitting-HYD, 90 DEG 31: O-Ring 31: O-Ring HYD Hose ASM Fitting-HYD, 90 DEG 33: O-Ring 33: O-Ring 59

60 Rev B C Gear Pump ASM Pump-Piston Coupler Screw-HH Washer O-Ring Spacer Pump Assembly 60

61 C Rev B Gear Pump Assembly No Seal Kit 6 1 Body 1: Seal-Shaft 7 1 Gear 1:2 1 Seal-Dust 8 1 Key 1:3 1 Screw 9 1 Gear-Idler 1:4 4 Screw 10 1 Plate-Adaptor 1:5 1 Ring-Retaining Plug 1:6 6 Crush Washer 11:1 1 Seal-Dust 1:7 6 O-Ring, Molded 12 1 Plate-Adaptor 1:8 6 Sealing Washer 13 1 Key 1:9 3 Pressure Balance Seal 14 1 Gear-Idler 1:10 3 Back-Up Gasket 15 1 Gear 1:11 1 Plug 16 1 Gear-Idler 1:12 1 Thrust Plate 17 1 Body 1:13 3 Wear Plate 18 1 Backplate ASM 1: Cartridge Valve Seal Kit Valve-Proportional 1:14:1 1 Seal-Dust Front Plate Kit 1:14:2 1 Seal-Dust 20:2 1 Seal-Dust 1:14:3 1 Seal-Dust 20:4 4 Screw 1:14:4 1 Seal-Dust 20:5 4 Washer-Crush 1:14:5 1 Seal-Dust 20:6 1 Seal-Dust Capscrew 20:7 1 Plate-Front 20:8 2 Screw 3 1 Front Plate ASM 4 1 Drive Gear ASM 5 1 Body 61

62 Rev B C7 Piston Pump Assembly No Nut-Jam 14:1 1 O-Ring Seal Kit Screw-HH 2: Ring Valve-Relief 2: Seal-Shaft 16:1 1 O-Ring 2: Ring-Retaining Screw-HSH 2:4 2 O-Ring Plate-Valve 2: O-Ring Housing ASM 2: Washer-Seal 19:1 1 Bearing 2: Gasket 19:2 2 Seal 2: O-Ring 19:3 2 Dowel-Bushing 2: Gasket-Housing 19:4 1 Cradle ASM 2: Gasket-Housing, Control 19:5 2 Screw 2:11 2 Seal ASM 19:6 1 Screw 2: O-Ring 19:7 1 Bushing Screw-HSH 19:8 1 O-Ring Rotating Kit 19:9 1 Plug Servo Piston ASM Backplate ASM Follower-Piston 20:1 1 Bearing Plate-Cover 20:2 1 Pin-Roll Plate-Cover Shaft-Drive Camplate ASM Nut-Hex Race-Thrust Washer-Lock Bearing-Thrust Washer Valve-Bypass Valve-Relief 62

63 C Rev B Piston Pump Assembly No (continued) 26:1 1 O-Ring Arm-Control Manual Servo Control ASM Washer Orifice Washer-Flat 63

64 Rev B C8 Control Assembly No Housing-Control 13:2 1 O-Ring Input Control Shaft ASM 13:3 1 Seal-Wiper 2:1 1 Shaft 13:4 1 O-Ring 2:2 1 Pin 13:5 1 O-Ring 3 1 O-Ring 4 1 Plug 6 1 Link-Feedback Valve Spool ASM 7:1 1 Valve-Spool 7:2 1 Pin-Dowel 7:3 1 Spring 7:4 2 Retainer 7:5 1 Screw 8 1 Plug 10 2 Screw-Set Adaptor ASM 11:1 1 Adaptor-Lockout, Neutral 11:2 1 Pin 11:3 1 Ball 11:4 1 O-Ring 11:5 1 O-Ring Switch-Safety, Neutral Seal Kit 13:1 1 O-Ring 64