Workman 200 Spray System Heavy-Duty Workman Vehicles

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1 Form No Rev B Workman 200 Spray System Heavy-Duty Workman Vehicles Model No Serial No and Up Register at Original Instructions (EN)

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button head thread forming CARR: carriage CCW: counter clockwise CW: clockwise DEG: degrees DPA: Dual Point Adjustment ECM: electronic control module EXT: external FH: flat head GA: gauge HD: heavy-duty HF: hex flange HH: hex head HHF: hex head flange HHFTF: hex head flange thread forming HJ: hex jam HLH: hex lag head HOC: height-of-cut HSBH: hex socket button head HSFH: hex socket flat head HSH: hex socket head HWH: hex washer head HWHTF: hex washer head thread forming HYD: hydraulic LH: left hand LP: Liquid Propane NI: nylon insert NPTF: national pipe thread fine PFH: phillips flat head PPH: phillips pan head PPHTF: phillips pan head thread forming PRH: phillips round head PTH: phillips truss head PTO: power-take-off RH: right hand ROPS: roll-over protection system RRB: rear roller brush SFH: slotted fillister head SHH: slotted hex head SHWH: slotted hex washer head SPH: slotted pan head SQH: square head SRH: slotted round head STD: standard TAP: self tapping TTH: torx truss head 2011 The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

3 Contents Skid and Frame Assembly Fresh Water Tank Assembly Fresh Water Tank Assembly No Tank and Cover Assembly Spray Tank Assembly No Pump and Drive Assembly Pump Assembly No Drive Shaft Assembly No Upper Sprayer Component Assembly Pressure Damper Assembly No Suction and Drain Assembly Tank Drain Assembly Upper Tank Drain Bulkhead Assembly Top Mounted Suction Assembly No Lower Sprayer Component Assembly Safety Valve Assembly No Control Valve Assembly Regulating Valve Assembly Flow Meter Assembly No Boom Valve Manifold Assembly Bypass Valve Assembly No Control Box Assembly Hose Assembly Electrical Assembly Center Boom Assembly Left and Right Hand Boom Assembly LH Single Turret Body Assembly No RH Single Body Turret Assembly No Double Turret Body Assembly No Attachments and Accessories

4 Skid ASM 1: Decal-Danger 1: Decal-Caution Door ASM Screw-HHF Nut-HF Magnet-Door Grommet Pivot-Lug Screw-HF Bracket-Mount, Front Screw-HHF Nut-Flange Washer-Flat Screw-HH Nut-Hex Pin-Clevis Pin-Lynch Skid and Frame Assembly Jack Stand ASM Pin-Hitch Base-Pump Bracket-Pump, RH Bracket-Pump, LH Angle-Boom Mount, RH Angle-Boom Mount, LH Screw-HHF Nut-HHF Bracket-Mount Trim R-Clamp LH Cylinder Mount ASM RH Cylinder Mount ASM Screw-HHF Nut-HHF, Whiz Decal-Tipping B 4 02

5 Fresh Water Tank Assembly Fresh Water Tank Bracket ASM Screw-HH Nut-Lock, NI Fresh Water Tank ASM Washer-Flat Cap-Tank, Fresh Water Screw-HHF Clamp Handle Screw-HHF Nut-Flange Nut-Flange, NI B

6 Fresh Water Tank Assembly No Tank-Water, Fresh Cover-Tank Spigot-90 DEG Latch-Draw Hinge Rivet Rivet Screw Washer Washer Not serviced separately B 6 03A1

7 Radiator Cover ASM 1: Decal-No Step 1: Decal-No Riders 1: Decal-Danger 1: Trim 1: Trim-Panel, Front Screw-HHF Screw-HWH Panel-Radiator Tank ASM Band-Tank 6: Decal-Caution, Electric Shock Bolt-J Nut-Hex Washer-Flat Tank and Cover Assembly Bolt-CARR Cap-Protective Tee Mounting Bracket ASM Gauge-Pressure Gauge-Reducer, Pressure Nut-Reducer Coupler-Reducer Tubing-Pressure Bracket-Siphon, Anti Adapter-Quick Coupling-Female Elbow Nut-HF Screw-CARR Hose-Siphon, Anti B

8 Spray Tank Assembly No Tank-Spray, 200 Gallon Gasket-Lid, Tank 3 1 Spray Tank Lid ASM 3: Ring-Lid 3: Arm-Lid 3: Lid Vent ASM 3: Cover-Lid 3: Pin-Pivot 3: Seal-Lid 3: O-Ring 3: Cap-Lid Screw-PFH Decal-No Tank Entry Decal-Drain, Tank Decal-Warning, Chemical Not serviced separately B 8 04A2

9 Pump and Drive Assembly Pump ASM Bracket-Shroud Shroud-Drive, Pump Screw-HHF Nut-HF Screw-HHF Nut-Flange Shaft-Drive, PTO Setscrew Key-Square Sensor-Geartooth Cover ASM Screw-HH Washer-Spring Decal B

10 Cover-Valve Housing-Pump Cover-Diaphragm Rod-Connecting Disc-Back, Diaphragm Crankshaft-Keyed Plate-Dust Repair Kit 8: Valve 8: Gasket 8: Bolt 8: Washer 8: Washer-Nylon 8: Diaphragm Felt-Seal Pump Assembly No Bearing-Ball Bearing-Ball Fitting-Grease Bolt Bolt Bolt Bolt Bolt Nut-Hex Nut Washer-Lock O-Ring O-Ring Washer B 10 05A2

11 Drive Shaft Assembly No Yoke-Shaft U-Joint Kit 2: Fitting-Grease Shaft-Yoke, Slip Tube-Yoke, Slip Spring-Lok Yoke ASM Yoke Spring Lock Repair Kit Fitting-Grease 05A B

12 Upper Sprayer Component Assembly Hose-Suction Hose-Suction Decal-Agitation Clamp-Hose Screw Screw-HHF Bracket-Tee Agitation Valve ASM Hosebarb-90 DEG 12: O-Ring Connector 13: O-Ring Tee Fork Gasket Pressure Damper ASM Tee O-Ring Elbow Tee Suction Damper ASM Nut Hosebarb Seal Cable Tie B 12 06

13 Pressure Damper Assembly No Valve Screw-HH Half-Upper, Damper Half-Lower, Damper Nut-Hex Diaphragm 06A B

14 Suction and Drain Assembly 1 1 Drain ASM Handle-Drain 3 1 Upper Tank Drain Bulkhead ASM Top Mounted Suction ASM Spring-Extension Ring-Retaining, Spiral (EXT) Basket-Strainer Hose-Drain Clamp-Hose Chain ASM Seal Not serviced separately B 14 07

15 Tank Drain Assembly Adapter Drain Valve ASM Drain Bulkhead ASM 3: Gasket-Bulkhead Nut-Bulkhead Seat Drain ASM 5: O-Ring Hosebarb ASM 6: O-Ring Fork 07A B

16 Upper Tank Drain Bulkhead Assembly O-Ring Nut Gasket Bulkhead Nut-Special B 16 07A6

17 Top Mounted Suction Assembly No Fork-Special Clamp-Hose Nut-Bulkhead Housing-Filter Gasket-Bulkhead Foot-Tube, Suction Vane-Screen Pin-Expansion Screen-Suction Hosebarb-90 DEG 10: O-Ring Hose-Suction Tube-Suction Hosebarb-Straight 13: O-Ring Screw-TAP 07A B

18 Lower Sprayer Component Assembly Safety Valve ASM (225 Psi) Gasket Ringnut Nut Nozzle-Agitation Elbow-60 DEG O-Ring Fork Fitting-Bulkhead 10: Gasket-Bulkhead Nozzle-Agitation Fitting-90 DEG 12: O-Ring Nut-Bulkhead Elbow 14: O-Ring Adapter ASM 15: O-Ring Nipple Tee Connector 18: O-Ring Tee B 18 08

19 Safety Valve Assembly No Nut Valve-Relief, Seat Spring-Relief, Valve Cone-Relief, Valve Housing-Relief, Valve 08A B

20 1 1 Regulating Valve ASM Clamp-Hose Clamp-Hose Hose-Boom, LH Flow Meter ASM 6 1 Boom Valve Manifold ASM Gasket Nut-HHF Control Valve Assembly Screw-HHF Hose Clamp-Screw, Worm Tie-Cable Mount-Valve Screw-HHF Nut-Flange, NI Coupler-Tube Not serviced separately B 20 09

21 Regulating Valve Assembly Valve-Proportional Hosebarb Flange Adapter Nut-Fly Elbow-90 DEG, Flynut Bracke Mounting Kit Fork Washer Screw-HH Nut-Lock O-Ring O-Ring Ring 09A B

22 Flow Meter Assembly No Body-Meter, Flow Rotor / Magnet ASM Upstream Hub And Bearing ASM Downstream Hub ASM Ring-Retaining, Internal Stud-Turbine (W / Bearing) External Sensor ASM Clamp-Cable Screw-HWHTF B 22 09B1

23 Valve (W/Bypass) Hosebarb Port-Pressure Gauge Flange-Female Nut-Fly Elbow-90 DEG, Flynut Bracket Mounting Kit Valve-Balancing Fork Boom Valve Manifold Assembly Fork O-Ring O-Ring O-Ring Ring Washer Screw-HH Nut-Lock 09B B

24 Bypass Valve Assembly No Motor Valve Cover ASM O-Ring Fork Seal-Piston, Valve Piston Valve ASM B 24 0A2

25 Monitor-Spray 1: Decal-Monitor 1: Decal-Monitor, Ce Bracket-Adapter, Control Receiver ASM Switch-Rocker Switch Switch-Rocker Switch-Key, Supervisor 11:1 1 Switch-Key 11: Nut-Mounting 11: Set-Key, Supervisor 11: Washer-Backup Plug-Hole Bracket-Monitor Control Box Assembly Control Box Mount ASM Screw-HWH Screw-TAP, PPH Pin-Clevis Pin-Hair Screw-HHF Nut-Flange, NI Screw-HHF Nut-HF Knob Control Enclosure ASM 25: Latch-Control Box Decal-Control Box Relay Washer Not serviced separately B

26 Bypass Hose ASM 1: Hose-Bypass 1: Clamp-Hose 1: Elbow 1:3: O-Ring Agitation-Bypass Hose ASM 2: Hose-Agitation, Bypass 2: Clamp-Hose 2: Hosebarb 2: O-Ring 2: Nut 3 1 Tee Controls Hose ASM 3: Hosebarb ASM 3:1: O-Ring 3: Clamp-Hose 3: Hose 4 1 Manifold Tee Hose ASM 4: Hosebarb-Straight 4:1: O-Ring Not serviced separately Hose Assembly 4: Hosebarb 4: Nut 4: Clamp-Hose 4: Hose 5 1 Relief Valve Hose ASM 5: Hosebarb ASM 5:1: O-Ring 5: Hosebarb 5:2: O-Ring 5: Nut 5: Clamp-Hose 5: Hose 6 1 Agitation Valve Hose ASM 6: Hosebarb ASM 6:1: O-Ring 6: Elbow 6:2: O-Ring 6: Clamp-Hose 6: Hose B 26 11

27 7 1 Front Agitation Hose ASM 7: Hosebarb-Straight 7:1: O-Ring 7: Hosebarb-90 DEG 7:2: O-Ring 7: Clamp-Hose 7: Hose 8 1 Middle Agitation Hose ASM 8: Hosebarb-Straight 8:1: O-Ring Hose Assembly (continued) 8: Hosebarb-90 DEG 8:2: O-Ring 8: Clamp-Hose 8: Hose 9 1 Agitation Tee Hose ASM 9: Elbow 9:1: O-Ring 9: Hosebarb ASM 9:2: O-Ring 9: Clamp-Hose 9: Hose Not serviced separately B

28 Harness-Wire, Sprayer Power Harness-Wire, Spray Controller Harness-Wire, Sprayer Main 3: Diode-Tvs 3: Fuse-Blade, 5 Amp Block-Fuse Screw-HWH Nut-Lock, NI Fuse-Blade, 10 Amp Electrical Assembly Washer-Lock/EXT Clamp-J Screw-HHF Nut-HF Decal-Fuse Block Tag-Monitor Cable Tie Breaker-Circuit, 30A Harness-Wire, Speedometer Adapter Cable Tie B 28 13

29 Cap-Tube Cover-Slide Spacer Upper Cradle ASM Nut-Flange, NI Lower Cradle ASM Capscrew-HHF Screw-HHF Frame-Mount, Boom (LH) Grommet Nut-HF, Whiz Frame-Mount, Boom (RH) Screw-Shoulder Clamp-R Washer Nut-Flange, NI Plate-Washer RH Single Body Turret ASM Hose-Boom, Center (RH) Clamp-Hose Tee Hose-Boom Nut-Lock, NI Cap-Blank 24: Seat-Gasket Center Boom Assembly Decal-Pinchpoint Double Turret Body ASM Cap 27: Seat-Gasket Hose-Boom, Center (LH) Frame ASM LH Single Body Turret ASM Bracket-Mount, Nozzle Screw-Flange Pivot Pin ASM Strap-Clevis Pin-Clevis Pin-Cotter Rivet-Pop Actuator Screw-HHF Screw-CARR Bumper-Neoprene Washer-Flat Nut-HF Bumper Screw-HHF Bracket-Hard Stop Screw-HHF B

30 Left and Right Hand Boom Assembly Boot-Hinge Spring-Breakaway, Boom Tube-Hinge Retainer-Spring Nut-Lock, NI Screw-HH Washer-Flat Fitting-Grease Screw-HHF Plate-Backing Nut-Flange, NI Block-Slide Screw-Plastite RH Boom ASM LH Boom ASM RH Single Body Turret ASM LH Single Body Turret ASM Hose-Jumper Clamp-Hose Double Turret Body ASM Grommet-Rubber Hose-Boom Nut-Flange, NI Tee Hose-Boom Cap 28: Seat-Gasket Cap-Blank 30: Seat-Gasket Hinge *obs* Bracket-Pivot Bushing-A Arm Screw-HHF Pivot Pin ASM Conduit-Convoluted Cable Tie B 30 02

31 LH Single Turret Body Assembly No Plug O-Ring E-Clip O-Ring Seal-Viton O-Ring-Viton Turret Diaphragm Cap-Diaphram Body-Split Eyelet O-Ring Screw-Clamp Clamp-Upper Pin-Pivot Shank-Hose Screw-HH 02A B

32 RH Single Body Turret Assembly No Plug O-Ring E-Clip O-Ring Seal-Viton O-Ring-Viton Turret Diaphragm Cap-Diaphram Body-Split Eyelet O-Ring Screw-Clamp Clamp-Upper Pin-Pivot Shank-Hose Screw-HH B 32 02A2

33 Double Turret Body Assembly No Plug O-Ring E-Clip O-Ring Seal-Viton O-Ring-Viton Turret Diaphragm Cap-Diaphram Body-Split Eyelet O-Ring Screw-Clamp Clamp-Upper Pin-Pivot Shank-Hose Screw-HH 02A B

34 Attachments and Accessories For Workman 200 Spray System Heavy-Duty Workman Vehicles Product Name Model/Part Sprayer Valves O-Ring Kit Turret Seal Repair Kit Foam Marker Bracket Assembly Single Nozzle Kit Hose Reel Kit Spray Gun Kit Pro Foam Concentrate (4 x 1 Gallon) Sonic Boom Kit Foam Marker Kit Pro-Foam

35 Notes:

36

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