Groundsmaster 580 D Traction Unit

Transcription

1 Form No Groundsmaster 580 D Traction Unit Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2000 All Rights Reserved

2 Contents Page Page Seat Assembly Flywheel Housing and Main Metal Assembly Seat Pivot and Bellows Assembly Timing Gear Case and Timing Gear Assembly.. 58 Seat Suspension Assembly Oil Pan and Oil Level Assembly Steering Tower Assembly Piston and Connecting Rod Assembly Power Steering Valve Assembly No Crankshaft and Flywheel Assembly Steering Brake Assembly Inlet and Exhaust Manifold Assembly Service Brake Assembly Oil System Assembly Brake System Master Cylinder No Cooling System Assembly Traction Pedal and Cruise Control Assembly Fuel Injection Pump Mount Assembly Tool Box Assembly Nozzle Assembly Control Box Assembly Injection Pump Assembly Diagnostic Display Assembly Governor Assembly Upper Control Panel Assembly Feed Pump Assembly Lower Control Panel Assembly Fuel Filter Assembly Electrical Schematic Electrical Components Assembly Controller Electrical Schematic Alternator Assembly Operators Control Panel Electrical Schematic Overhaul Gasket Kit Assembly Throttle Assembly Fan Drive Assembly Lift Valve Installation Assembly Muffler and Air Cleaner Assembly Lift Valve Assembly No Air Cleaner Assembly No Counterbalance Manifold Assembly Fuel/Water Filter Assembly Fuel Tank Assembly Battery Frame Assembly Hydraulic Tank Assembly PTO Manifold Assembly Hydraulic Filter Assembly Rear Axle Assembly Double Gear Pump No Hydraulic Cylinder Assembly No Frame Assembly Front Lift Arm Assembly Hydraulic System Diagnostic Panel Assembly Hydraulic Cylinder Assembly No Hydraulic Line Clamps Assembly Center Deck Model No Hydraulic Schematic Carrier Frame Assembly Front Wheel Assembly Center Deck Model No Wheel Motor No Center Deck Model No Planetary Gear Assembly No Left Wing Assembly Wheel Brake Assembly Center Deck Model No Variable Displacement Pump Installation Right Wing Assembly Gear Pump and Flow Divider No Wing Deck Lift Assembly Variable Displacement Pump No Hydraulic Cylinder Assembly No Cowl Assembly Wing Deck Latch Assembly Hood Assembly Wing Deck Lift Arm Assembly Radiator and Oil Cooler Assembly Wing Deck Model No LH and RH 101 Engine Installation Assembly Wing Deck Model No LH and RH Cylinder Head Assembly Drive Assembly Valve Mechanism Assembly Hydraulic Motor Assembly No Rocker Cover and Camshaft Assembly Spindle Assembly Crankcase Assembly and 13 Foam Filled Tire Assemblies

3 Accessories Model / Model / Road Light Kit Foam Filled 10.5 Caster Tire Left Cutting Unit Shipping Bracket (for cutting unit) Triflex Cutting Unit Air Conditioner Right Cutting Unit Cold Start Kit Extra Traction Drive Tire Foam Filled 12 Caster Tire Flow Combiner Mulcher Kit Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required INC incorporated ASM assembly LH left hand CARR carriage NI nylon insert DEG degrees PPH Phillips pan head FH flat head PTH Phillips truss head GA gauge PTO power take off HF hex flange RH right hand HH hex head SFH slotted fillister head HHF hex head flange HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head SPH slotted pan head HS hex socket SRH slotted round head HSBH hex socket button head STD standard HSFH hex socket flat head TAP self tapping HSH hex socket head TTH Torx truss head HWH hex washer head WH wing head HWHTF hex washer head thread forming 3

4 Seat Assembly T Seat ASM (Incl. Ref. #2, 3 & 7) Shell Seat Edging Nut Lock Screw HH Plate Seat Cushion Seat Washer Flat Bracket Arm Rest, RH * Bracket Arm Rest, LH Spacer Armrest Nut HHF Screw HH Screw HH Switch Seat Screw HH Harness Wire, Seat Switch Clip Edging 4

5 Seat Pivot and Bellows Assembly T Tube Manual Clamp Track Adjustment Track & Latch Adjustment Plate Suspension, Upper (Incl. Ref. #6) Bumper ASM (Incl. Ref. #7 & 8) Washer Rivet Pop Screw HH Washer Lock Support Seat Bellows Rubber Plug Trim Screw HH Washer Flat Nut Lock Pin Roll Pin Pivot, Seat Bolt CARR Screw HHF Nut Nut HWH 5

6 Seat Suspension Assembly Roller Bearing Pin Bearing Trible Rivet Pop Track U Plate Rubber Plate Suspension, Lower (Incl. Ref. #5 7 & 9) Bumper Band Indicator, Weight Roller Guide Sleeve Pin Ring Snap Knob ASM (Incl. Ref.#13, 14 & 16) Pin Plug Bracket Spring Ring Snap Absorber Shock Pin Pin Nut Special * Not Illustrated T Washer Bearing Needle, Thrust Washer Rubber Spring Spring Extension Spring Extension Plate Bolt Bracket Release Bracket Arm, Swing (Incl. Ref. #1 3, 22 & 29 32) * Suspension ASM (Incl. Ref. #1 33, & 6 8,12 & 13, from page 2) 6

7 Steering Tower Assembly Lever Lock Shaft Povot, Steering Knob Panel Tower, Steering Body Light, Indicator (Incl. Ref. #6 7 & 23 24) 6 3 Bulb Light, Indicator (#1891) Lens Light, Indicator (Red) Cover Wheel, Steering Nut Hex Wheel Steering Lens Light, Indicator (Amber) Body Light, Indicator (Incl. Ref.#6, 11 & 23 24) Screw HWH Spacer Washer Friction Screw HH Washer Lock Bracket Gear, Steering Link Gear, Steering Obtain Locally T Nut Lock Support Gear, Steering Nut HHF Washer Lock Nut Hex Screw HWH Spacer Column Steering Valve Steering, Power Washer Flat Screw HH Tower Steering Fitting Straight, Hydraulic (Incl. Ref. #37 & 39) Hose Hydraulic Nut HHF Spacer Tie Cable O Ring Valve Check (Incl. Ref. # 37 & 39) O Ring Rod Latch, Brake Cover Tower, Steering 7

8 Steering Tower Assembly (Continued) Pin Cotter Washer Flat Spring Compression Panel Control Decal Decal CE * Kit Horn T * Not Illustrated 8

9 Power Steering Valve Assembly No T Screw Set 2 1 Seal 1 ID Ring Retaining Bushing Seal, Gland 5 1 Seal ID 6 1 Seal Ring, Quad Race Bearing Bearing Thrust, Needle 9 1 Housing 10 1 Sleeve Control Kit Spring, Centering 12 1 Spool Control 13 3 Seal Plate Wear Drive Gerotor Spacer Cap End Screw Cap Kit Pin, Centering Retainer Ball, Check Ball Check 23 1 Seal Seat Ball, Check 25 1 Seal * Kit Bearing, Needle (Incl. Ref. #7 8) * Kit Seal (Incl. Ref. #2, 5 6,13, 23 & 25) * Not Illustrated Not Serviceable Separately 9

10 Steering Brake Assembly T Bushing Flange Arm Brake, RH (Incl. Ref. #1 & 3) Fitting Grease Lever Latch, Brake Screw HH Pin Cotter Pawl Brake Pin Pawl, Brake Pin Cotter Screw HH Pin Arm, Brake Nut Lock Switch Micro Nut Lock Nut Lock Mount Arm, Brake Nut HHF Screw HH Pad Brake Pedal, LH * Pad Brake Pedal, RH Pedal Brake Screw HH Cable Brake Arm Brake, LH (Incl. Ref. #1 & 3) Pin Clevis Pin Cotter, Hair Screw Machine * Tie Cable * Not Illustrated 10

11 Service Brake Assembly Arm Brake Nut Lock Pedal Brake Pad Brake Screw HH Pin Cotter Screw HH Nut HHF Master Cylinder ASM Adapter Tube Hydraulic Fitting Tee Tube Hydraulic, LH Tube Hydraulic, RH Rod Brake Pin Cotter Nut Jam Clevis Rod, Brake Screw HWH Nut Keps Bracket Brake, Service Switch Spring Extension Pin Clevis Switch Brake Screw HH Nut Flexlok Bracket Switch T

12 Brake System Master Cylinder No T Boot Rod Ring Retaining 3 1 Seal Lip 4 1 Piston 5 1 Protector Cup 6 1 Cup Pumping 7 1 Retainer Cup 8 1 Spring Return, Piston Cover Reservoir Gasket Diaphragm Seat Tube Bail Cover * Piston ASM (Incl. Ref. #3 8) * Not Illustrated Not Serviceable Separately 12

13 Traction Pedal and Cruise Control Assembly Nut Lock Washer Lock Shaft Control, Cruise Nut Keps Field Core Coil ASM Screw HH Plate Clutch Collar Locking Shaft Pedal Screw HH Nut HHF Post Device, Neutral Bushing Rubber Rod Control Washer Flat Pin Cotter Nut Jam Joint Ball Nut Jam Pin Cotter Pedal Traction Abrasive Pedal, Front Screw Set Spring Compression Bushing Flange Abrasive Pedal, Rear Bushing Flange Screw HH T

14 Tool Box Assembly T Screw HFH Cover Abrasive Cover Box, Tool Foam Box, Tool Box Tool 14

15 Control Box Assembly T Housing Control Screw HWH Alarm Audio Screw HH Decal Fuse Magnet Screw HSH Screw HH Screw Head, Round Washer Flat Holder Cup Screw HH Washer Lock Plate Rear Support Control Tie Cable Washer Lock Nut Lock Controller Nut Keps Block Fuse Screw HH Support Cover Nut HHF Decal Service Decal Service (Europe) Fuse 15A Tab Bolt CARR Nut Keps Holder Indicator, Light (Incl. Ref. #38 40) Bulb Nut Hex Washer Lock, Int. Tooth * 1 Wire Harness ASM (Incl. Ref. #24) * Fuse 5A * Tie Cable * Not Illustrated 15

16 Diagnostic Display Assembly T Decal Diagnostic V2.0 GM 580D Display Diagnostic 16

17 Upper Control Panel Assembly T Screw Head, Round Washer Panel Cluster Light, Warning Plate Gage Cluster Light, Warning Screw Tapping Gauge Temperature Bulb Light Button Bezel Nut Lock Board Instrument Screw HH Nut Spacer Clamp Gauge Screw Head, Round Gauge Fuel Hourmeter 17

18 Lower Control Panel Assembly Panel Lever Washer Flat Screw Head, Round Nut Lock Plate Control Panel Control Nut Hex Washer Lock Nut Hex Knob Key Ignition Button Bezel Switch Toggle (Incl. Ref. #7) Switch (Incl. Ref. #7, 12 & 13) Switch Ignition (Incl. Ref. #8 & 9) Screw HH Switch Toggle (Incl. Ref. #7) Switch Toggle (Incl. Ref. #7) Plate Lever A/R Washer Lock Decal Fuse Kit Light (Incl. Ref. #24 27) Nut Hex Washer Lock Lens Red Bulb LED 18

19 Electrical Schematic T

20 Controller Electrical Schematic CONTROLLER SOLID STATE START RUN NEUTRAL SWITCH C N.O. SEAT SWITCH S M3 B3 B2 C3 B A Y B+ RS 232 PORT KEY SWITCH REF TORO P.N RUN SOLENOID FUSIBLE LINK P1 I POWER HYDRAULIC OIL LOW HIGH ENGINE WATER TEMP. HIGH TEMP. OVERRIDE 1 3 SERVICE BRAKE H3 C2 D3 J2 CRUISE ENGAGE 1 3 CRUISE CONTROL ON PTO ENGAGE PTO DISENGAGE FRONT DECK DOWN RIGHT DECK DOWN LEFT DECK DOWN LOGIC INPUTS OUTPUTS C N.O. N.O. C N.C. HI RANGE ENGAGE HI RANGE DISENGAGE PARKING BRAKE G2 A3 A2 P2 DIAGNOSTIC LIGHT E G C A FRONT DECK SOL START RELAY REF TORO P.N LEFT DECK SOL B+ A1 J1 K1 L1 M1 K2 L2 R2 N3 M2 N2 J3 K3 R3 S3 P3 L3 GROUND SPEED/HI RANGE 2 SPEED/HI RANGE CRUISE ENGAGED CRUISE CONTROL SOL GLOW RELAY LOGIC 1A RUN START RIGHT DECK SOL GAUGES CAN CONNECTOR R B A 5A GLOW PLUGS 15A PARKING BRAKE ON 15A FIELD CONNECTION DIAGRAM B I START B RUN S X Y A G Y START N1 Y H1 G1 GLOW INDICATOR F1 E1 B1 C1 D1 H2 D2 E3 E2 F3 F2 G3 TO LIGHTS (OPTIONAL) X ALTERNATOR STARTER FUSIBLE LINK + R 12 VOLTS BATTERIES T

21 Operators Control Panel Electrical Schematic T

22 Throttle Assembly T Nut Lock Disc Friction Knob Arm Throttle Pin Clevis, Arm End * Pin Clevis, Engine End Clevis Adjustable Nut Hex Cable Throttle Pin Cotter Screw HH Bracket Throttle Spring Compression Washer Flat Nut Lock * Not Illustrated 22

23 Lift Valve Installation Assembly Screw HH Lift Valve ASM Knob Pin Cotter Lever Valve, LH * Lever Valve, Midddle * Lever Valve, RH Link Lever, Valve Nut Keps Screw HFH Shaft Lever, Valve Pin Cotter Bracket Valve O Ring Fitting Straight, Hydraulic (Incl. Ref. #12 & 14) O Ring Fitting Tee, Hydraulic (Incl. Ref. #14 & 24) Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic * Not Illustrated Tube Hydraulic Fitting Straight, Hydraulic (Incl. Ref. #14 & 24) O Ring Washer Lock Counterbalance Manifold ASM T

24 Lift Valve Assembly No T Plug ASM (Incl. Ref. #5) A/R Disc Spring Plunger Detent O Ring Plug ASM (Incl. Ref. #7) O Ring 8 1 Body O Ring Washer Back Up Plug ASM (Incl. Ref. #9 10) O Ring 13 3 Spool 14 1 Nut Lock 15 1 Washer Plug ASM (Incl. Ref.#14, 15 & 17) O Ring A/R Washer A/R Washer A/R Washer Spring Black Poppet * Not Illustrated Not Serviceable Seperately 23 1 Seat Wiper Seal Bushing Washer Spring Spacer Ring Retaining Cap ASM Plunger Plug ASM (Incl. Ref. #9 10) Spring Poppet ASM Seat ASM (Incl. Ref. #36) O Ring Plunger * Kit Seal (Incl. Ref. #5, 7, 9, 10,12,17, 24, 29, 34, & 36) 24

25 Counterbalance Manifold Assembly T Valve Cartridge, Hydraulic (Incl. Ref. # 2) Kit Seal Plug Hose (Incl. Ref. #4) O Ring Tube Hydraulic O Ring Fitting Hydraulic Straight (Incl. Ref. #6 & 8) O Ring Tube Hydraulic Valve Cartridge, Hydraulic (Incl. Ref. #11) Kit Seal Plug Hole (Incl. Ref. #13) O Ring Manifold Balance, Counter Valve Cartridge, Hydraulic (Incl. Ref. #2) Tee Hydraulic (Incl. Ref. #8) Tube Hydraulic Tube Hydraulic Tube Hydraulic Tube Hydraulic O Ring O Ring Fitting Straight, Hydraulic (Incl. Ref. #22 & 24) O Ring Hose Hydraulic, Diagnostic Fitting Straight, Hydraulic (Incl. Ref. #21 & 27) O Ring Tube Hydraulic Kit Seal Valve Cartridge, Hydraulic (Incl. Ref. #29) Tube Hydraulic Tube Hydraulic Tube Hydraulic 25

26 Counterbalance Manifold Assembly (Continued) T Tube Hydraulic Tee Hydraulic (Incl. Ref. #21 & 27) Valve Cartridge, Hydraulic (Incl. Ref. #29) Tube Hydraulic * Manifold Counterbalance (Incl. Ref. #1 4, 10 15, 29, 30 & 36) Plug Orifice.120mm Plug Orifice.047mm * Not Illustrated 26

27 Fuel Tank Assembly T Gasket Sensing Unit, Level Level Sensing Unit ASM Screw HH Spacer Terminal Washer Lock Screw HH Washer Flat Screw HWH Clamp R Cap Fuel Tank Fuel Decal Warning Clamp Hose Fitting Fuel, Stud Tank, Fuel Strip Sealing Nut Lock Washer Lock Bushing Tube Vent Hose Fuel Clamp R Hose Fuel 27

28 Hydraulic Tank Assembly T O Ring Gauge Sight (Incl. Ref. #1) Unit Sensing, Level Tank Hydraulic Screw HH Washer Lock Washer Flat Adapter Hose, Suction Washer Lock Screw HH Clamp Hose Hose Suction Clamp Hose Hose Suction, Auxiliary Clamp Hose O Ring Screen Suction O Ring Tube Hydraulic O Ring Fitting Straight, Hydraulic (Incl. Ref. #21 & 23) O Ring Strip Sealing Screw HH Tether Cap, Reservoir Hose Vent Clamp Hose Tube Vent, Hydraulic Filler Screen Pin Tether Cap Hydraulic (Incl. Ref. #27 & 35) Hose Hydraulic Fitting Tee (Incl. Ref. #19 & 41) Fitting Reducer Cap Hydraulic O Ring 28

29 Hydraulic Filter Assembly T O Ring Fitting Hydraulic, 90 (Incl. Ref. #1 & 3) O Ring Tube Hydraulic O Ring O Ring Clamp Hose Manifold Return (Incl. Ref. #5, 13 & 24) Tube Hydraulic (Incl. Ref. #5) Tube Hydraulic (Incl. Ref. #5) O Ring Hose Hydraulic Unit Sending, Temp Washer Lock Nut Hex Hose Hydraulic Hydraulic Filter ASM (Incl. Ref. #20, 21 & 25 27) O Ring Element Filter (Incl. Ref. #20) Not Serviceable Separately O Ring Fitting Hydraulic, 90 (Incl. Ref. #22 & 24) O Ring Indicator Filter (Incl. Ref. # 26 & 27) 26 1 O Ring 27 1 O Ring Screw HH Washer Lock Hose Hydraulic Hose Hydraulic Tube Hydraulic Hose Return, Hydraulic Hose Hydraulic Fitting Return, Tank (Incl. Ref. #7 & 37) O Ring Clamp Hose Tube Hydraulic Nut Lock Clamp Half Hydraulic Line Plate Cover Screw HH 29

30 Double Gear Pump No Coupling Adapter Section ASM Seal Gland Retainer Seal Plate Flex O Ring Center Section ASM Gear/Shaft Drive, Rear Gear Driven O Ring Rear Cover ASM Washer Lock Screw HH Screw HH O Ring Port Section ASM Gear/Shaft Drive, Front Shaft End Cover ASM Plug Seal Shaft Ring Retaining Seal Shaft Stud Threaded Nut Hex * Kit Repair (Incl. Ref. #3, 4, 20 & 22) T * Not Illustrated 30

31 Frame Assembly Link Tilt, Deck Pin Lynch Nut Bulkhead Nut Bulkhead Washer Grommet Fitting Bulkhead, Hydraulic (Incl. Ref. #32) O Ring Tube Hydraulic (Incl. Ref. #8) Screw HFH Hose Hydraulic Fitting Hydraulic, 90 (Incl. Ref. #13) O Ring O Ring Screw HSH Hose Hydraulic Hose Hydraulic O Ring LH Traction Tube ASM Fitting Traction, LH (Incl. Ref. #14 & 18) RH Traction Tube ASM Tube Hydraulic (Incl. Ref. #18) Tube Hydraulic (Incl. Ref. # Cover Access Screw HFH Washer Spacer Grommet Nut Bulkhead Tube Hydraulic Spacer O Ring Tube Hydraulic (Incl. Ref. #32) Tube Hydraulic (Incl. Ref. #32) Tube Hydraulic (Incl. Ref. #32) Nut Lock Tube Hydraulic (Incl. Ref. #8) Tube Hydraulic (Incl. Ref. #32) Tube Hydraulic 1 (Incl. Ref. #32) T

32 32 Frame Assembly (Continued) Screw Machine, FH Cushion Rubber Nut Lock Screw HH Clamp Half Line, Hydraulic Nut Lock Bushing Flange Grommet Fitting Grease Frame ASM (Incl. Ref. #46 & 48) Tube Pressure, Hydraulic (Incl. Ref. #14) * Tube Return, Hydraulic (Incl. Ref. #14) Washer Spacer Nut Kit Coil, Solenoid Nut Keps Fitting Hydraulic (Incl. Ref. #13 & 58) Tube Hydraulic * Not Illustrated Not Serviceable Separately T O Ring Fitting Hydraulic (Incl. Ref. #13 & 58) 60 1 Body Valve Fitting Hydraulic (Incl. Ref. #13) Valve Solenoid (Incl. Ref. #53) Cover Access Cover Abrasive Screw HH Floor Abrasive Washer Flat Washer Flat Hose Diagnostic Hose Diagnostic Decal Danger Plug Button Fitting Traction, RH Plate Clamp Switch Hose Hydraulic Hose Diagnostic LH Traction Tube ASM RH Traction Tube ASM * Kit Seal, Valve

33 Frame Assembly (Continued) * Solenoid Valve ASM (Incl. Ref. #53, 54, 60, 62 & Valve Seal Kit # ) Fitting Tee (Incl. Ref. #85) O ring Fitting Cap T * Not Illustrated 33

34 Hydraulic System Diagnostic Panel Assembly T Rivet Pop Cap Fitting Fitting Bulkhead, Hydraulic (Incl. Ref. #12) Panel Diagnostic Hose Hydraulic, Diagnostic Tube Hydraulic, Diagnostic Hose Hydraulic, Diagnostic Tube Diagnostic Nut Bulkhead 34

35 Hydraulic Line Clamps Assembly Cover Screw HFH Nut Bulkhead Washer Spacer Grommet Grommet Decal Oil, Hydraulic Screw HH Plate Cover Washer Flat Nut Lock Nut Lock Plate Cover Tube Hydraulic Tube Hydraulic Clamp Half Hydraulic Line Screw HH Clamp Half Hydraulic Line Clamp Half Hydraulic Line Washer Flat Screw HH Screw HH T Washer Flat Clamp Half Hydraulic Line Clamp Half Hydraulic Line Tube Hydraulic (Incl. Ref. #29) Tube Hydraulic (Incl. Ref. #29) O Ring Washer Grommet Grommet Spacer Nut Bulkhead Tube Hydraulic (Incl. Ref. #29) Tube Hydraulic (Incl. Ref. #29) Nut Lock Support Bulkhead Decal Caution Spacer Screw HH Washer Flat Decal Caution 35

36 Hydraulic Schematic 36 T

37 Front Wheel Assembly T O Ring Tube Hydraulic, LH * Tube Hydraulic, RH O Ring Fitting Elbow, Hydraulic (Incl. Ref. #1 & 3) O Ring Fitting Straight, Hydraulic (Incl. Ref. #5 & 7) O Ring Tube Hydraulic, LH * Tube Hydraulic, RH O Ring Fitting Hydraulic Straight, LH (Incl. Ref. #7 & 9) * Fitting Hydraulic Tee, RH (Incl. Ref. #7 & 9) Tube Hydraulic, LH * Tube Hydraulic, RH Run * Tube Hydraulic, RH Branch Housing Brake * Not Illustrated Pin Cotter Clevis Cable, Brake Pin Clevis Washer Lock Screw HH Disc Middle Cap Housing, Brake O Ring Seal Oil Bearing Ball Ring Retaining, Inter Vent Washer Lock Screw HH Tire * Tube Inner * Tire (Optional) Rim Washer Lock Nut Hex Planetary Gear Drive ASM Ring Retaining, Ext Coupling Motor, Hydraulic Stud 37

38 Front Wheel Assembly (Continued) T Link Spring Extension Disc Actuating Ball Nut Jam Ring Cup Tube Hydraulic Fitting Elbow, Hydraulic (Incl. Ref. #9 & 11) Motor Wheel, Hydraulic Washer Flat Screw HH Decal Danger Fitting 45 ORFS O Ring Tube Hydraulic, LH * Tube Hydraulic, RH * Not Illustrated 38

39 Wheel Motor No Screw HH Washer Plain 3 1 Ring Retaining 4 1 Washer 5 1 Spring Compression 6 1 Washer 7 1 Block Cylinder 8 1 Retainer 9 3 Pin Hold Down, Slipper 10 1 Guide Retainer 11 1 Guide Slipper 12 7 Piston ASM Bearing Sleeve Pin Cover Front Screw Ring Retaining Seal Lip Ring Retaining Bearing Ball Screw Bearing Journal Pin Spring Swashplate Variable Shaft Motor * Not Illustrated Not Serviceable Separately Gasket Cover, Front Kit Block, Cylinder (Incl. Ref. #3 12) Plate Valve, Motor Plug Pin Bearing Needle Pin Spring Plug Hole 36 1 Housing Piston Servo O Ring Ring Piston Spring Servo Gasket Cover, Servo Stop Piston, Servo Cover Servo Washer Backup * Kit Piston Ring & O Ring (Incl. Ref. #38 & 39) T

40 Planetary Gear Assembly No T Shaft Input Spindle Seal Oil Cone Bearing Cup Bearing Bolt Wheel Hub Cone Bearing Bolt HH Washer Flat Washer Thrust Gear Sun, Primary Bolt HH Primary Carrier ASM Plug Pipe Bolt HH Cover Disengage Cover Large Secondary Carrier ASM O Ring Plunger Disengage Washer Thrust Gear Ring Ring Retaining Washer * Not Illustrated Includes 7 different thickness retaining rings for service adjustment of bearings Spring Disengage Kit Ring, Retaining * Sealant RTV (Tube)

41 Wheel Brake Assembly T Ring Retaining Washer Spring Compression Ring Backup O Ring Piston Brake Yoke End O Ring Ring Backup Screw Bleed, Brake Housing Actuator, RH * Housing Actuator, LH Seat Brake, Tube Gasket Cover Housing Washer Lock Screw HH Screw HSH Washer Lock Nut HHF Bellcrank Brake Pin Cotter Clevis Calbe, Brake Pin Clevis Gasket Pin Cotter Washer Flat Clevis Nut Lock Spring Compression Pin Clevis Bolt Shoulder Gasket Collar Nut Lock Cap Actuator Screw HH Not Illustrated 41

42 Variable Displacement Pump Installation Pump Displacement, Variable Nut HHF Yoke End, Pump Tube Yoke, Slip Fitting Grease Shaft Yoke, Slip Kit Joint, Universal Yoke End, Engine Washer Lock Screw HH Screw HSH Screw HH Washer Lock Nut Hex O Ring Fitting Elbow, Hyd. (Incl. Ref. #15 & 17) O Ring Hose Hydraulic O Ring Fitting Elbow, Hyd. (Incl. Ref. #19 & 21) O Ring Hose Hydraulic O Ring O Ring Nut Special Nut Lock Bracket Device, Neutral Nut Hex Screw HH Cam Device, Neutral Washer Lock Bolt CARR Nut Hex Bracket Switch Screw HFH Nut Flexlok Leaf Spring ASM Screw HH Screw HH Bearing Detent, Neutral Screw HH Spring Leaf Nut Lock Bar Device, Neutral Washer Lock Screw HH T

43 Variable Displacement Pump Installation (Continued) Fitting Tee, Hydraulic (Incl. Ref. #23 & 25) Gasket Pump Hose Hydraulic Screw HH Pump/Valve O Ring Fitting Elbow, Hydraulic (Incl. Ref. #25 & 53) Fitting Elbow, Hydraulic (Incl. Ref. #17 & 53) Hose Hydraulic Hose Hydraulic Hose Hydraulic Hose Hydraulic Shim Spring Switch * Pump Drive Shaft ASM (Incl. Ref. #3 8) Fitting Cap T * Not Illustrated 43

44 Gear Pump and Flow Divider No Plug (Incl. Ref. #2) O Ring Piston Orifice Spring Compression Cap Gasket Cap Screw Set Spring Compression Poppet Seat O Ring Cover ASM (Incl. Ref. #20) Pin Dowel Shaft/Gear Idler Plate Wear Seal Load Seal Pre Load Ring Sealing Bearing Sleeve Body ASM (Incl. Ref. #20) Washer Screw * Not Illustrated T Screw Washer Ring Retaining Seal Shaft Shaft/Gear Drive O Ring Flow Divider ASM (Incl. Ref. #1 11 & 31) Plug Pipe Screw * Kit Repair, Pump (Incl. Ref. #16 19, 22 & 25 27) * Kit Repair, Pump & Divider (Incl. Ref. #2, 7, 9 10, 12,16 19, 22, & 29) 44

45 Variable Displacement Pump No Cover Adjustment, Servo Nut Special Cover Servo Gasket Servo Nut Jam Nut Hex Ring Retaining Guide Spring Plug (Incl. Ref. #10) 10 1 O Ring 11 1 Housing Pump Pin Spring Bearing Needle 14 1 Ring Retaining 15 1 Washer 16 1 Spring Compression 17 1 Washer 18 1 Block Cylinder 19 1 Retainer 20 3 Pin Hold Down, Slipper 21 1 Guide Retainer 22 1 Guide Slipper 23 7 Piston ASM Swashplate Variable Not Serviceable Separately T Bearing Journal Pin Screw Screw Ring Retaining Seal Lip Ring Retaining Bearing Ball Cover Sleeve Bearing Pin Pin Pump Shaft Gasket Cover Cylinder Block ASM (Incl. Ref #14 23) Plate Valve, LH Pin Sleeve Valve, Control O Ring Ring Up, Back Spring Return, Neutral Spool Valve, Rotary Ring Back Up Bracket Return, Neutral 45

46 Variable Displacement Pump No (Continued) Screw HFH Handle Valve, Control Washer O Ring Piston Servo Bearing O Ring Ring Piston Cover Servo Bracket Lifting 59 4 O Ring Plug (Incl. Ref. #59) Screw HH Washer Lock Ring Up, Back O Ring Valve Valve By Pass Plug (Incl, Ref. #68) O Ring Shim Spring Compression Plug Special (Incl. Ref. #77) Spring Compression Screw Not Serviceable Separately T Seal Adapter Plug Orifice Plug Pipe O Ring Valve Relief (Incl. Ref.#71, 72 & 77) Adapter Suction Plug Expansion Pin Screw HH Key Woodruff Adapter A Flange Ring Load, Temper O Ring Cover Gerotor Gerotor ASM Guide Spring Screw Special Stop Servo Spring Compression 94 1 O Ring Plug (Incl, Ref. #94) Plug (Incl. Ref. #97) 97 1 O Ring Washer Backup 46

47 Cowl Assembly T Magnet Screen Cowl Cowl Radiator Nut Lock Strike Latch Screw HWH Support Grille Handle Latch Strip Sealing Bracket Sealing, LH Foam Grille, Lower Screw HFH Bracket Sealing, Bottom Grille Lower Nut Lock Bracket Sealing, RH Screw HH Grille Upper Strip Sealing Rivet Pop Washer Backup Trim Sealing 47

48 48 Hood Assembly Foam Hood, RH Side Foam Hood, Top Foam Hood, LH Side Hood ASM (Incl. Ref.#1 4, 8, 15 17, 20, 26 & 29) Screw HH Strap Down, Hold (Incl. Ref. #10) Nut Lock Support Foam Panel Rear 10 4 Latch Hold Down Screw HH Panel Side, LH * Panel Side, RH Screw HH Foam Panel, Side Seal Bottom, Hood Nut Keps Bracket Trim, LH Stud Ball Spring Gas Bracket Trim, RH Shim Bracket, Hinge Washer Lock * Not Illustrated Not Serbiceable Separately Screw HH Washer Flat Screw HH Decal 580D Decal TORO Bracket Hinge Seal Hood, Front Nut Nut T

49 Radiator and Oil Cooler Assembly Foam Radiator Support, RH Support Radiator, Upper Foam Radiator Support, Top Hose Radiator, Upper Cap Radiator Clamp Hose Hose Vent, Radiator Screw HH Shroud Fan (Incl. Ref. #45 & 46) Hose Radiator, Lower Clamp Hose Radiator Foam Seal, Radiator Valve Drain Foam Seal Nut HHF Latch Washer Lock Screw HH Bolt Shoulder Support Radiator, Lower Washer Bevel Nut Lock Nut Lock O Ring Hose Hydraulic Hose Hydraulic (Incl. Ref. #28) Tube Hydraulic Cooler Oil (Incl. Ref. #28) Nut Wing Foam Radiator Support, Lower Washer Lock Foam Radiator Support, LH Bracket Cylinder, Hood Clamp R Screw HH Screw HH Screw HH Foam Radiator Support, Front Screw HH T

50 Radiator and Oil Cooler Assembly (Continued) Foam Radiator Support, Rear Plate Caution Rivet Pop Washer Flat Breather Fitting Hose Vent Screw HWH Stud Ball Nut Lock T

51 Engine Installation Assembly Engine ASM Coupler ASM Plate Adapter, Pump Hose ASM Screw HH Washer Lock Flange Split Pump Gear, Double Flange Split, Half Clamp Hose Hose Suction Tube Suction Clamp Muffler Nut Lock Screw HH Bracket Tube, Suction Washer Flat Washer Lock Nut Hex Screw HH Washer Lock Screw HH Screw HH Washer Lock Screw HH Screw HH LH Rear Mount ASM Screw HH Nut Lock Bracket Cable, Throttle Washer Lock Screw HH Nut HFH Bracket Throttle Screw HH Screw HH LH Mount ASM Nut HHF Washer Spacer Mount Retainer Mount Mount Engine Screw HH Screw HH Screw HH RH Mount ASM Rear Mount ASM Clevis Adjustable Cable Throttle Pin Throttle T

52 Engine Installation Assembly (Continued) Pin Cotter Switch Unit Gauge Switch Fuel Filter ASM Tube Suction O ring T

53 Cylinder Head Assembly T Plug Drain Gasket Bolt Head, Cylinder Cap Sealing, 20mm Cap Sealing, 25mm Guide Valve Bolt w/washer Eye Lifting, Rear Gasket Head, Rear Gasket Head, Cylinder Seat Valve, Inlet Seat Valve, Exhaust 14 1 Head Cylinder 15 1 Plug * Cylinder Head ASM (Incl. Ref. #2 3, 5 7 & 12 14) * Not Illustrated 53

54 Valve Mechanism Assembly T Ring Snap 2 8 Bushing Rocker 3 8 Rocker Screw Rocker Nut Jam Bolt Bracket, Rocker Spring Rocker 8 1 Shaft Rocker 9 2 Plug Shaft, Rocker Bolt w/washer Cap Cotter Valve Retainer Upper Seal Stem, Valve Spring Valve Valve Exhaust Valve Inlet Bracket Shaft, Rocker * Rocker & Shaft ASM (Incl. Ref. #1 9) * Rocker ASM (Incl. Ref. #2 5) * Rocker Shaft ASM (Incl. Ref. #8 9) * Not Illustrated 54

55 Rocker Cover and Camshaft Assembly Gasket Rocker Bolt w/washer 3 1 Pipe 4 1 Cover Rocker Cap Filter, Oil Clip Hose Hose Breather Clip Bolt w/washer Rod Push Tappet Camshaft Plate Thrust Bolt w/washer Key Woodruff * Rocker Cover ASM (Incl. Ref. #3 4) T 2951 * Not Illustrated 55

56 Crankcase Assembly T Pin Dowel 2 1 Crankcase Plug Taper Cap Sealing Cap Sealing Plug Taper Plug Taper 8 4 Cap Bearing Bolt Cap, Bearing Pin Spring 11 1 Cap Bearing Plug Cam Pin Dowel 14 3 Plug Valve Check Bushing Shaft Idler Pin Dowel * Crankcase ASM (Incl. Ref. #1 18) * Not Illustrated 56

57 Flywheel Housing and Main Metal Assembly T Nut Lock Washer Spring Stud Gasket Plug Drain Seal Oil Housing Flywheel Gasket Plug Drain Bolt w/washer Bolt w/washer Gasket Rear Plate Thrust Std Plate Thrust O.S Plate Thrust O.S Seal Side 14 5 Set Metal, Main 15 5 Set Metal, Main * Set Metal, Main Std. (Incl. Ref. #14 15) * Set Metal, Main U.S..25 (Incl. Ref. #14 15) * Set Metal, Main U.S (Incl. Ref. #14 15) * Set Metal, Main U.S (Incl. Ref. #14 15) * Not Illustrated 57

58 Timing Gear Case and Timing Gear Assembly Bolt w/washer Case Gear, Timing Gasket Gear Plate Front Gasket Plate, Front Gear Camshaft 7 1 Gear Idler 8 1 Bushing Gear Pump, Injection Gear Pump, Oil Plate Thrust Bolt w/washer Bolt w/washer O Ring Cover Gear, Case Bolt w/washer Seal Oil * Idler Gear ASM (Incl. Ref. #7 8) T 2954 * Not Illustrated 58

59 Oil Pan and Oil Level Assembly T Bracket Guide, Gage Gage Level, Oil Bolt w/washer Guide Gage, Oil Level O Ring 6 1 Pan Oil Bolt w/washer Gasket Plug Drain * Oil Pan ASM (Incl. Ref. #6, 8 & 9) * Not Illustrated 59

60 Piston and Connecting Rod Assembly T Ring No. 1 * Ring Piston O.S (Incl. Ref. #1 3) 2 4 Ring No. 2 * Ring Piston O.S (Incl. Ref. #1 3) 3 4 Ring Oil Ring Snap Piston Std Piston O.S Piston O.S Rod Connecting Set Metal Std Set Metal O.S Set Metal O.S Set Metal O.S Cap Rod, Connecting Nut Bolt Connecting Bushing Rod, Connecting Pin Piston * Connecting Rod ASM (Incl. Ref. #6 11) * Set Ring, Piston Std (Incl. Ref. #1 3) * Not Illustrated 60

61 Crankshaft and Flywheel Assembly T Nut Crankshaft Pulley Crankshaft Gear Crankshaft Key Woodruff 5 1 Crankshaft Pin Dowel Gear Ring 8 1 Flywheel Bolt Washer Spring * Crankshaft ASM (Incl. Ref. #1 6) * Flywheel ASM (Incl. Ref. #7 8) * Not Illustrated 61