220-D Traction Unit. Dingo. Parts Catalog. Form Number Rev A. Model No and up.

Transcription

1 Form Number Rev A Dingo 220-D Traction Unit Model No and up. Parts Catalog Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. Register your product at The Toro Company All Rights Reserved

2 Contents Description Frame And Loader Arm Assembly Quick Attach Service Assembly No Front Wheel Assembly Rear Wheel Assembly Hydraulic Motor Assembly No Fuel Tank And Engine Assembly Air Filter Assembly No Hydraulic Cover And Hose Assembly Hydraulic Assembly Hydraulic Cylinder Assembly Hydraulic Cylinder Assembly No Engine Mounting Assembly Electrical Assembly Decal Assembly Crankcase Assembly Oil Pan Assembly Cylinder Head Assembly Gear Case Assembly Head Cover Assembly Muffler Assembly Oil Gauge (dipstick) Main Bearing Case Assembly Camshaft Assembly Part Description Abbreviations Part descriptions in this catalog may include the following abbreviations. AR as required ASM assembly BBC blade brake clutch CARR carriage DEG degrees EXT external FH flat head GA gauge HD heavy-duty HF hex flange HH hex head HHF hex head flange HHFTF hex head flange thread forming HJ hex jam HLH hex lag head HOC height-of-cut HSBH hex socket button head HSFH hex socket flat head HSH hex socket head HWH hex washer head HWHTF hex washer head thread forming Footnotes Not illustrated Not Serviced Seperately Page Description Piston And Crankshaft Assembly Flywheel Assembly Fuel Camshaft Assembly Injection Pump Assembly Injection Pump (Component Part) Assembly Governor Assembly Speed Control Plate Assembly Nozzle Holder And Glow Plug Assembly Nozzle Holder (Component Part) Assembly Fuel Filter Assembly Fuel Pump Assembly Dynamo And Pulley Assembly Dynamo (Component Part) Assembly Starter Assembly Starter (Component Part) Assembly Oil Switch And Thermoswitch Assembly Water Flange And Thermostat Assembly Water Pump Assembly Radiator Assembly Water Pipe Assembly Stop Solenoid Assembly Valve And Rocker Arm Assembly Exhaust Manifold Assembly Inlet Manifold Assembly HYD hydraulic LH left hand NI nylon insert NPTF national pipe thread fine PFH phillips flat head PPH phillips pan head PPHTF phillips pan head thread forming PRH phillips round head PTH phillips truss head PTO power-take-off RH right hand ROPS roll-over protection system SFH slotted fillister head SHH slotted hex head SHWH slotted hex washer head SPH slotted pan head SQH square head SRH slotted round head STD standard TAP self tapping TTH torx truss head Obtain Locally Page

3 Rev A Frame ASM 1: Decal-Warning 1: Decal-Warning 1: Tread-Foot 1: Decal-Point, Lift Cover-Chain Screw-HWHTF Pin-Pivot Grip-Cushion Loader ASM 7: Screw-HWHTF 7: Decal-Warning, Keep Hands Away 7: Decal-Caution 7: Bushing-Tension 7: Decal-Danger Bushing-Tension Bolt-Shoulder Fitting-Grease Pin-Pivot Pin-Special Cam-Attach, Quick Pin Spring-Compression Frame And Loader Arm Assembly Bushing-Tension Quick Attach Service ASM 3

4 Rev A A1 Quick Attach Service Assembly No Quick Attach ASM Pivot Pin ASM Bolt-Shoulder Fitting-Grease Screw-Set 4

5 Rev A Nut-Wheel Tire And Wheel ASM 2: Wheel 2: Tire 2: Tube-Tire Dust Cap Locknut Washer-Flat Bearing-Roller Tapered Hub-Front Nut-Hex Screw-HH Bearing-Cup And Cone Seal-Bearing, Wheel Axle-Front Bolt-Tension Nut-Jam Pin-Cotter Chain-Roller 16: Link-Connecting Sprocket-25T Stud-Drive Front Wheel Assembly 5

6 Rev A Nut-Lock Hub - Rear Hydraulic Motor ASM 3: Seal Kit Bolt Nut-Lock, Hex NI Rear Wheel Assembly 6

7 A Rev A Hydraulic Motor Assembly No Screw Shaft-Coupling 13 7 Link-Drive Screw-Cap, HH Key-Woodruff 18 1 Plate-Wear 22 1 Manifold 24 1 End Cover Assembly Seal Kit (Incl. Ref. #1, 4-7 & 15) 7

8 Rev A 5 Fuel Tank And Engine Assembly Decal-Fluid, Starting Spacer Mtg Band ASM Plate ASM Air Cleaner ASM 20: Pad-Foam Clamp-Hose 20: Pad-Foam Pre Cleaner Screw-HH 5: Cover ASM Washer-Flat 5: Bowl-Clear Clamp-Worm 5: Clamp Hose-Fuel 5: Clamp Hose-Fuel Hose-Air Filter Hose U-Bolt Fuel Filter ASM Tube-Air Filter Tube-Manual 8: Kit-Seal R-Clamp Mount-Tube Washer-Lock Screw-HH Screw-HH Screw-Flange Mount-Pump, Diesel Mount ASM Pump-Gear, Tandem 16: Pad-Foam 34: Seal Kit - Pump 16: Pad-Foam 34: Washer-Lock Fuel Tank ASM, Diesel 34: Nut-Jam 17: Bushing Screw-HH 17: Fitting-90 DEG Washer-Rubber 17: Fitting-90 Degree Washer-Flat Diesel Fuel Cap ASM Screw 8

9 Rev A Fuel Tank And Engine Assembly (continued) Guard-Pump Washer-Lock Nut-Jam Hub-Pump Coupling Coupler-Pump, Diesel Bolt 9

10 Rev A A Screw Band Assembly (Incl. Ref. #2 & 4) Nut-Square Element ASM Nut ASM Clamp ASM Baffle Cup ASM Air Cleaner ASM (Incl. Ref. 1 & 5-9) Air Filter Assembly No

11 Rev A Hydraulic Cover And Hose Assembly Plug-Hex Fitting-Barbed 90 DEG 1: O-Ring Fitting Filter-Mount 27: O-Ring Tube-HYD Fitting-Barbed 90 DEG Filter-Element 28: O-Ring Cap-HYD Filter-Screen Nut-Bulkhead Union-Bulkhead 7: O-Ring Quick Coupler-Female Dust Plug Cap-Dust Quick Coupler - Male Cap-Mount Tube-HYD Tee Fitting-Straight 15: O-Ring Cover-Tank, Top Screw-HH Hose-Suction Fitting-Barbed 90 DEG Hose-Suction Clamp-Hose 11

12 Rev A 7 Hydraulic Assembly Washer-Flat Lever - Valve Washer-Flat Drive Handle ASM Nut-Lock, NI Lever - Valve Adapter Lever-Valve 5: O-Ring Valve-HYD, Aux Adaptor - 90 DEG 22: Seal Kit 6: O-Ring Fitting-Straight Screw-HH 29: O-Ring Tube-HYD Bracket-Aux Tube-Spacer Screw-HH Valve - HYD, Flow Adapter-Tee Adjustable 11: Seal Kit - Valve 32: O-Ring 11: Handle Hardware Kit Fitting Adaptor - 90 DEG 33: O-Ring 13: O-Ring Valve - HYD, Selector Fitting-Straight 35: Seal Kit 14: O-Ring Valve-Inline Check Spacer Screw-HH Valve - HYD, 4-Spool Tube-HYD 16: Seal Kit Connector-Straight Adj. 17: O-Ring Nut-Hex Cylinder Handle ASM 12

13 Rev A Hydraulic Cylinder Assembly Elbow-90 DEG 19: Seal Kit-Cylinder 1: O-Ring Hose-HYD Tube-HYD Hose-HYD Tube-HYD Pin-Hair Tube-HYD ASM - Pivot Pin, Au Tube-HYD ASM - Pivot Pin, Au Fitting-Straight Lock-Cylinder 6: O-Ring Pin-Clevis Valve-Counterbalance Hydraulic Cylinder ASM 7: Seal Kit Tube-HYD Tube-HYD Fitting 10: O-Ring Connector-Swivel Tube-HYD Tube-HYD Clamp-R, Double Bolt-CARR Elbow-90 DEG 16: O-Ring Hose-HYD Hose-HYD 19 3 Hydraulic Cylinder 13

14 Rev A A4 Hydraulic Cylinder Assembly No Psp Seal 3 1 Rod-Wiper 6 1 Polypak 7 1 Ring-Wear 8 2 Ring-Wear Fitting-Grease Pin-Pivot Cylinder-Hydraulic Bolt-Shoulder Seal Kit (Incl. Ref. #1-10) 14

15 Rev A Engine Mounting Assembly Mount-Engine, Rubber Screw-HH Mount-Engine, Front Tailpipe-Muffler U-Bolt Nut Support-Engine Bolt Tube-Mount, Muffler Washer-Lock Bracket-Throttle Control-Throttle Lever - Valve Spacer-Throttle Retainer-Throttle Nut-Lock Spring-Throttle Linkage-Throttle Washer-Flat 23 1 Engine ASM-Kubota Mount-Engine, Rear Radiator Mount, Brkt-LH Radiator Mount, Brkt-RH Screw-HH Washer-Lock Shroud-Radiator Clamp-Worm Hose-Fuel Nut-Lock Nut-Lock, NI 15

16 Rev A Plate-Battery Mount 2 1 Battery Bracket-Battery Cable-Pos Screw-HHF Boot-Terminal, Red Nut-Lock, NI Cable-Neg Screw Buzzer Nut Tachometer Bracket Assy Switch, Starter Harness-Electrical Electrical Assembly 16

17 Rev A Decal - Front Decal - Dingo 220D Decal - Side Decal - Control Panel Decal-Diesel Fuel Decal-Limiter, Speed Decal-Power, Auxiliary Decal-Selector Decal-Only, HYD Oil Decal-Throttle Decal Assembly 17

18 Rev A E Comp. Crankcase Cap-Sealing Cap-Sealing Cap-Sealing Plug Plug Plug Plug Pin-Straight Pin-Straight Pin-Pipe Pin-Pipe Pin-Pipe Cover-Fuel, Camshaft O-Ring Drain Cock ASM Oil Pump ASM Gasket-Pump, Oil Gasket-Pump, Oil Bolt Gear-Drive, Oil Pump Key-Feather Nut-Flange Crankcase Assembly 18

19 E Rev A Comp, Oil Pan Bolt Strainer-Oil, Pick-Up O-Ring Bolt Oil Pan Assembly 19

20 Rev A E Hook, Engine Bolt Comp, Cylinder Head (S/N < ) Comp, Cylinder Head (S/N > ) Cap-Sealing Cap-Sealing Plug Guide-Valve, Inlet Guide-Valve, Exhaust Bolt-Head, Cylinder Gasket-Head, Cylinder O-Ring Cylinder Head Assembly 20

21 E Rev A Case-Gear, Comp Plug Pin-Spring, Start Joint-Pipe Washer-Plain Spring Seat-Valve Ball Gasket-Case, Gear Gasket, Gear Case (From Sept. 1994) Bolt Bolt Bolt Bolt Bolt O-Ring Seal-Oil Cover Gasket-Gearcase Gasket, H/M Gearcase (From Sept. 1994) Stud Nut Gear Case Assembly Washer-Spring Cartridge-Filter, Oil 21

22 Rev A E Joint-Pipe, Breather Plate-Element Plate-Element Element-Breather Breather-Shield, Oil Screw Screw (W/Washer) Pipe-Breather Clamp-Pipe Nut Washer-Plain Cover, Cyl. Head (S/N < ) Cover-Head, Cylinder Gasket-Cover, Head Nut-Cap Gasket Plug-Filler, Oil O-Ring Head Cover Assembly 22

23 E Rev A Muffler Cover, Muffler Bolt Washer, Plain Cover, Muffler Flange Cover, Muffler Flange Bolt Washer-Spring Nut Muffler Assembly 23

24 Rev A E Gauge, Oil Oil Gauge (dipstick) 24

25 E Rev A Main Bearing Case ASM Bolt-Case, Bearing Gasket-Case, Bearing Gasket-Case, Bearing Cover-Case, Bearing Seal-Oil Gasket-Case, Bearing Gasket, Brg. Case (From Sept. 1994) Bolt Bolt Main Bearing Case ASM Bolt-Case, Bearing Main Bearing Case ASM Bolt-Case, Bearing Bolt-Case, Bearing Main Bearing Case Assembly 25

26 Rev A E Tappet Rod-Push Assy Camshaft Screw-Set Gear, Camshaft Key-Feather Camshaft-Stopper Bolt Gear-Idle Bushing Collar-Gear, Idle Ring-Snap Shaft-Gear, Idle Bolt Camshaft Assembly 26

27 E Rev A Piston And Crankshaft Assembly Piston (STD) Crankshaft-Metal (-0.4Mm Set) Piston (+0.25Mm) Crankshaft-Metal (STD Set) Assy Piston Ring (STD.) Metal-Side (STD) Assy Piston Ring (+0.25 Mm) Metal-Side (+0.2Mm) Pin-Piston Metal-Side (+0.4Mm) Clip-Pin, Piston Metal-Side (STD) Connecting Rod ASM Metal-Side (+0.2Mm) Bush-Pin, Piston Metal-Side (+0.4Mm) Bolt-Rod, Connecting Collar-Crankshaft Crankpin-Metal (-0.2Mm) Slinger-Oil Crankpin-Metal (-0.4Mm) O-Ring Metal-Crankpin (STD) Bolt Comp. Crankshaft Ball Sleeve-Crankshaft Gear-Crankshaft Key-Feather Crankshaft-Metal (STD) Crankshaft-Metal (-0.2Mm) Crankshaft-Metal (-0.4Mm) Crankshaft-Metal (-0.2Mm Set) Crankshaft-Metal (-0.4Mm Set) Crankshaft-Metal (STD Set) Crankshaft-Metal (-0.2Mm Set) 27

28 Rev A E Flywheel-Comp Gear, Ring Bolt-Flywheel Plate, Rear End Bolt Flywheel Assembly 28

29 E Rev A Fuel Camshaft ASM Camshaft Bearing-Ball Gear-Pump, Injection Key-Feather Sleeve-Governor Case-Ball, Governor Ball Clip-Sleeve, Governor Ball Bearing-Ball Clip-External Stopper-Fuel, Camshaft Bolt Fuel Camshaft Assembly 29

30 Rev A E Joint-Eye Fuel Pipe ASM Band-Pipe Injection Pump ASM Assy Pump, Inj. (S/N < ) Shim-Pump, Injection Shim (0.2Mm) Shim-Pump, Injection Shim-Injection (0.25Mm) Shim-Injection (0.30Mm) Bolt-HSH Stud Nut-Cap Washer-Spring Injection Pump Assembly 30

31 E Rev A Injection Pump (Component Part) Assembly Injection Pump ASM Screw-Hollow Assy Pump, Inj. (S/N < ) Gasket Plunger-Pump Screw Valve-Delivery Gasket Spring-Valve, Delivery Bolt Gasket-Valve, Delivery Gasket Holder-Valve, Deliv O-Ring Flange-Sleeve Pin-Joint O-Ring Screw Washer Tappet ASM Pin-Guide, Tappet Pin-Clamp Spring-Plunger Seat-Spring, Upper Seat-Spring, Lower Shim Rack-Control Plate Screw Sleeve-Control 31

32 Rev A E Spring-Start Spring-Governor Fork Lever ASM Assy Lever, Fork (S/N < ) Fork Lever ASM Lever-Fork Shaft-Lever, Fork Pin-Spring Bolt Washer-Spring Holder-Lever, Fork Bolt Governor Assembly 32

33 E Rev A Plate-Speed, Cont Gasket Gasket Bolt Bolt Gasket Lever, Governor Collar O-Ring Lever, Speed Cont. (S/N < ) Lever-Cont., Speed Nut Shaft-Lever Shaft, Lever (S/N < ) Lever, Engine Stop Pin-Spring O-Ring Spring, Return Speed Control Plate Assembly 33

34 Rev A E18 Nozzle Holder And Glow Plug Assembly Assy Pipe, Over Flow (S/N < ) Over Flow Pipe ASM Over Flow Pipe ASM Clip-Pipe Screw-Bleeder Gasket Nozzle Holder ASM Nozzle Holder ASM Gasket Seal Pipe, Injection (S/N < ) Pipe-Injection Pipe, Injection (S/N < ) Pipe-Injection Pipe, Injection (S/N < ) Pipe-Injection Clamp-Pipe Clamp-Pipe Screw (W/Washer) Plug-Glow Cord-Plug, Glow Nozzle Holder Kit 34

35 E Rev A Nozzle Holder (Component Part) Assembly Nozzle Holder ASM Washer-Adjusting Nozzle Holder ASM Washer-Adjusting Nut Washer-Adjusting Washer-Adjusting Washer-Adjusting Spring-Nozzle Washer-Adjusting Spacer-Distance Washer-Adjusting Rod-Push Washer-Adjusting Nut, Nozzle Washer-Adjusting Washer Washer-Adjusting Piece-Nozzle Washer-Adjusting Adjusting Washer ASM Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting 35

36 Rev A E19 Nozzle Holder (Component Part) Assembly (continued) Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting Washer-Adjusting 36

37 E Rev A Fuel Filter ASM Lever, Cock Spring, Valve Screw O-Ring, Lever Cup, Filter Ring, Retaining O-Ring, Filter Assy Element O-Ring Label, Fuel Filter Fuel Filter Assembly 37

38 Rev A E Assy Pump, Fuel (Thru Aug. 1994) Assy Pump, Fuel (From Sept. 1994) Gasket-Pump, Fuel Gasket-Pump, Fuel Bolt Idle Apparatus ASM Adjusting Bolt ASM Nut Nut-Cap Gasket Cap Bolt-Adjusting Nut Gasket Nut-Cap Cap Fuel Pump Assembly 38

39 E Rev A Assy Dynamo Stay, Dynamo Bolt Bolt Washer-Plain Nut Washer-Spring Washer-Plain Bolt Pulley-Drive, Fan V-Belt Regulator ASM Coupler ASM Connector Terminal Terminal Sleeve Dynamo And Pulley Assembly 39

40 Rev A E Assy Dynamo Rotor ASM Pulley Rotor Collar Bearing-Ball Shaft-Fan Stator ASM Screw-Head, Round Stator Plate Bearing-Ball Screw-Head, Round Clamp-Cord Collar Nut Washer-Spring Washer-Plain Dynamo (Component Part) Assembly 40

41 E Rev A Assy Starter Bolt Nut Washer-Spring Starter Assembly 41

42 Rev A E Assy Starter Yoke Armature Clutch, Over Running Assy Housing Assy Frame, End Bush Assy Holder, Brush Spring, Brush Lever, Drive Switch, Magnetic Pin, Snap Nut, Pinion Stop Cap, End Frame Gasket Spring, Brake Shoe, Brake Bolt, Through Screw, With Washer Nut Pipe, Breather Starter (Component Part) Assembly 42

43 E Rev A Thermo-Switch Switch-Oil Oil Switch And Thermoswitch Assembly 43

44 Rev A E27 Water Flange And Thermostat Assembly Comp. Flange, Water Pipe-Return, Water Gasket-Flange, Water Gasket, Water Flange (From Sept. 1994) Plug Packing Bolt Bolt Pipe-Return, Water Band-Pipe Thermostat ASM Cover, Thermostat Gasket, Thermostat (Thru Aug. 1994) Gasket Thermostat Bolt 44

45 E Rev A Water Pump ASM Flange-Pump, Water Bearing-Ball Water Pump Seal ASM Impeller-Pump, Water Pipe-Return, Water Gasket-Pump, Water Gasket-Pump, Water Bolt Bolt Pulley-Fan Water Pump Assembly 45

46 Rev A E Assy Radiator Shroud, Fan Assy Cap Cock, Drain Gasket Nut Pusher Fan Bolt-Flange Radiator Assembly 46

47 E Rev A Pipe-Water Pipe-Water Stud Nut Washer-Spring Clamp-Hose Washer-Plain Pipe, Water Pipe, Water Clamp-Hose Clamp, Hose Water Pipe Assembly 47

48 Rev A E Assy Switch, Starter Assy Switch, Starter Key, Starter Label, Starter Switch Solenoid, Stop Bolt-Flange Timer (S/N < ) Timer (S/N > ) Stop Solenoid Assembly 48

49 E Rev A Valve-Inlet Valve-Exhaust Spring-Valve Retainer-Spring, Valve Collet-Spring, Valve Cap-Valve Seal-Stem, Valve Shaft, Rocker Arm Washer Washer-Plain Bolt Bracket-Arm, Rocker Stud Nut Washer-Plain Washer-Spring Screw, Set Spring-Arm, Rocker Rocker Arm ASM Screw-Adjusting Nut Valve And Rocker Arm Assembly 49

50 Rev A E Manifold, Exhaust Gasket (Thru Aug. 1994) Gasket Bolt Stud Nut Stud Gasket-Muffler Nut Washer-Spring Exhaust Manifold Assembly 50

51 E Rev A Manifold, Inlet Gasket-In-Manifold Bolt Bolt Inlet Manifold Assembly 51

52