SPAREPARTSCATALOG: // ENGINE 390 DUKE 2015 ART.-NR.: 3CM081270OEN

Transcription

1 SPAREPARTSCATALOG: // ENGINE ART.-NR.: 3CM08270OEN

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3 CONTENT ENGINE CASE CLUTCH COVER 3 CRANKSHAFT, PISTON BALANCER SHAFT 4 CLUTCH 7 SHIFTING MECHANISM 5 TRANSMISSION I - MAIN SHAFT 8 WATER PUMP CYLINDER TRANSMISSION II - COUNTERSHAFT 9 COOLING SYSTEM VALVE DRIVE 3 5 ENGINE //

4 CONTENT TIMING DRIVE CYLINDER HEAD 7 ELECTRIC STARTER LUBRICATING SYSTEM 8 IGNITION SYSTEM 9 20 THROTTLE BODY 2 22 All information contained is without obligation. KTM Sportmotorcycle GmbH particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM Sportmotorcycle GmbH, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM Sportmotorcycle GmbH, Mattighofen only. ENGINE // 2

5 ENGINE CASE POS PARTNUMBER J S J J J68392 J J J J J J J J J S C PARTNAME ENGINE CASE CPL. VENTILATION CONNECTOR FLANGED BOLT M8X20 CIRCLIP 25X,2 SHAFT SEALING RING 2X24X5,5 DEEP GROOVE BALL BEARING BUSH SHIFT RAIL NEEDLE ROLLER BEARING HK32 DEEP GROOVE BALL BEARING 6304 STOPPER BALANCER SHAFT BEARING FLANGED BOLT 6X2 BALL BEARING 25X42X9 BALL BEARING 22X56X6-C3LBALL BEARING 5X35X-C3- OIL PIPE OIL NOZZLE OIL SEAL OUTPUT SHAFT CIRCLIP 37X,5 SEAL RING 3X22X5,5 DOWEL D4 GEAR-POS.SENSOR INC.PULS. COIL HH COLLAR SCREW M5X3 SW8 HH COLLAR SCREW M5X6 SW8 BRACKET BRACKET CHAIN GUARD FLAT HEAD SCREW M6X2 PH FLANGED BOLT M6X35 WS8 FLANGED BOLT M6X75 OIL NOZZLE BRACKET GEAR-POSITION SENSOR PIECE ENGINE // 3

6 CLUTCH COVER CLUTCH COVER WITH PLUG GASKET CLUTCH COVER CLUTCH RELEASE LEVER CPL SPRING F. RELEASE LEVER WASHER 2,5X24X0,8MM OIL SEAL RING NEEDLE BEARING OIL PLUG CPL. 9 J O-RING 3,8X2, WIRE CIRCLIP 28X, OIL GAUGE GLASS 2 J FLANGED BOLT M6X35 WS BRACKET CLUTCH CABLE OIL SEAL RING STOPPER SHAFT SEAL RING FLANGED BOLT 6X PIN DOWEL 8X6,4X4MM OIL JET PULL ROD C ENGINE // 4

7 BALANCER SHAFT BALANCER SHAFT 2 J DEEP GR. BALL BEAR.6304 HN3 C DRIVE WHEEL BALANCER SHAFT CLUTCH HUB DRIVE WHEEL BAL.SHA WASHER 8,2X26X4,5 "O" 6 J O-RING 8,75X0, SLEEVE BALANCER DRIVEN SPACER SHIM DOME NUT WAPU-WHEEL SPECIAL SCREW BALANCER SHAFT STOPPER BALANCER SHAFT BEARING FLANGED BOLT 6X C ENGINE // 5

8 CYLINDER % CYLINDER + PISTON CPL DOWEL D GASKET CYLINDER BLOCK C ENGINE // 6

9 CRANKSHAFT, PISTON CRANKSHAFT CPL GEAR BALANCER DRIVE CONICAL WASHER 28,35X38X, NUT FOR DRIVE WHEEL AGW ROTOR SCREW CPL PRIMARY GEAR 30T SPROCKET CRANKSHAFT WASHER PLAIN SPECIAL WASHER NUT M6X,5 2 J WOODRUFF KEY 4X5X % CON ROD CPL PARALLEL PIN CON ROD SCREW CONROD BEARING SHELL CONROD BEARING SHELL (GREEN) x CONROD BEARING SHELL (BLUE) x % PISTON CPL PISTON RINGS CPL RING SNAP PISTON PIN PLAIN WASHER 28,2X39X, PARALLEL PIN PISTON KIT 390 DUKE C ENGINE // 7

10 CLUTCH CLUTCH CAGE CPL INNER CLUTCH HUB JUDDER SPRING SEAT JUDDER SPRING INTERMEDI. DISC A LINING DISC INTERMEDI. DISC B LINING DISC TURNED OFF PRESSURE PLATE CLUTCH SPRING HH COLLAR SCREW M6X J BALL BEARING X28X SHIM SPECIAL WASHER NUT F. CLUTCH PULL ROD STOPPER PLATE SPRING SEAT CLUTCH KIT 390 DUKE 5 x C ENGINE // 8

11 TRANSMISSION I - MAIN SHAFT MAIN SHAFT WASHER COLLAR BUSH 4 J DEEP GROOVE BALL BEARING STOPPER BALANCER SHAFT BEARING FLANGED BOLT 6X GEAR 5TH DRIVE COLLAR BUSH 9 J CIRCLIP 20,5X, GEAR 3RD/4TH DRIVE COLLAR BUSH GEAR 6TH DRIVE GEAR 2ND DRIVE WASHER TRUST 2ND DRIVE 5 J BALL BEARING 5X35X-C C ENGINE // 9

12 TRANSMISSION II - COUNTERSHAFT COUNTERSHAFT CPL COLLAR BUSH GEAR 2ND DRIVEN GEAR 6TH DRIVEN GEAR 4TH DRIVEN THRUST WASHER GEAR 3RD DRIVEN COLLAR BUSH 9 J CIRCLIP 23,5X, GEAR 5TH DRIVEN COLLAR BUSH GEAR ST DRIVEN THRUST WASHER DEEP GROOVE BALL BEARING 5 J BALL BEARING 22X56X6-C3L BUSHING SPROCKET SPROCKET 5T W. LOCKING PLATE BOLT M6X J O-RING 9,5X, C ENGINE // 0

13 SHIFTING MECHANISM SHIFT SHAFT CPL SPRING SHIFT RAIL SPRING BUSHING RETURN SPRING STOP DISK 4X30X, SPRING GUIDE BAFFLE SHIFT LEVER 8 J HH COLLAR SCREW M6X22 SW TENSION ROD CPL SHIFTING LEVER CPL. J BALL BEARING RUBBER BOLT SHIFT LEVER SHIFT FORK SHIFT RAIL SHIFT FORK AH SCREW M6X20 SELF LOCKING SHIFT DRUM LOCATING PARALLEL PIN SPACER SHIFTING DRUM CONTACT SPRING BOLT FOR GEAR INDICATOR SCREW LOCKING LEVER WASHER LOCKING LEVER LOCKING LEVER CPL WASHER 6X2,8X, ARRESTING LEVER SPRING SHIFT RAIL WASHER SHIFTING LEVER C ENGINE //

14 WATER PUMP WATERPUMP COVER WATER PUMP COVER GASKET WATER PUMP ROTOR 4 J HH COLLAR SCREW M6X20 SW PARALLEL PIN 2 6 J COPPER GASKET BOLT M6X SPACER SHIM SLEEVE BALANCER DRIVEN 0 J O-RING 7X0,75 J CIRCLIP 25X,2 2 J SHAFT SEALING RING 2X24X5, DOME NUT WAPU-WHEEL WATER PUMP REP. KIT DUKE x C ENGINE // 2

15 COOLING SYSTEM EXPANSION RESERVOIR CPL PLUG F. EXPANSION TANK 3 J HH COLLAR SCREW M6X2 SW BRACKET TUBE DRAIN GROMMET EXPANSION TANK CLAMP 0MM HOSE 6X0,5X80 MM HOSE 6X0X54 MM SPECIAL SCREW M6X2 FLANGED THERMOSTAT HOSE COOLANT THERM. - RADIATOR HOSE COOLANT ENGINE - THERM HOSE COOLANT THERM. TO T-PIPE COOLING PIPE "T" CPL HOSE COOLANT RADIATOR - T-PIPE HOSE CLAMP D HOSE CLAMP D HOSE CLAMP D COLLAR SCREW M6X RADIATOR PROTECTOR R/S ONLY FOR STANDARD VERSION x RADIATOR PROTECTOR L/S ONLY FOR STANDARD VERSION x DAMP. RUBBER II RADIATOR PROT 2 24 J FLANGED NUT M6 WS0 SELF LOCK J WASHER SPRING B SILENT BUSH M J HH COLLAR SCREW M6X0 SW J HH COLLAR SCREW M6X8 SW RADIATOR SUPPORT R/S BELOW RADIATORSUPPORT L/S BELOW DAMPING RUBBER I RADIATOR PROT RADIATOR CAP RADIATOR CPL. WITH FAN FAN CPL. 35 J O-RING 8,5X BRACKET FAN MOUNTING BRACKET FAN MOUNTING BRACKET FAN MOUNTING C ENGINE // 3

16 COOLING SYSTEM FLANGED NUT COVER RADIATOR R/S ONLY FOR HD VERSION x COVER RADIATOR L/S ONLY FOR HD VERSION x COWL RADIATOR ONLY FOR HD VERSION x GROMMET RADIATOR COWL C ENGINE // 4

17 VALVE DRIVE EXHAUST VALVE INTAKE VALVE VALVE SPRING HOLDER SEAL VALVE STEM VALVE SPRING SET VALVE SPRING RETAINER COTTER VALVE SHIM D=0/,85 03 x SHIM D=0/,90 03 x SHIM D=0/,95 03 x SHIM D=0/2,00 03 x SHIM D=0/2,05 03 x SHIM D=0/2,0 03 x SHIM D=0/2,5 03 x SHIM D=0/2,20 03 x SHIM D=0/2,25 03 x SHIM D=0/2,30 03 x SHIM D=0/2,35 03 x SHIM D=0/2,40 03 x SHIM D=0/2,45 03 x SHIM D=0/2,50 03 x SHIM D=0/2,55 03 x SHIM D=0/2,60 03 x SHIM D=0/2,65 03 x SHIM D=0/2,70 03 x SHIM D=0/2,75 03 x SHIM D=0/2,80 03 x SHIM D=0/2,85 03 x SHIM D=0/2,90 03 x SHIM D=0/2,95 03 x SHIM D=0/3,00 03 x SHIM D=0/3,05 03 x SHIM D=0/3,0 03 x SHIM D=0/3,5 03 x SHIM D=0/3,20 03 x SHIM D=0/3,3 x VALVE LEVER VALVE LEVER SHAFT C ENGINE // 5

18 VALVE DRIVE J O-RING 0,3X,2 MM SCREW PLUG VALVE LEVER VALVE KIT 390 DUKE x C ENGINE // 6

19 TIMING DRIVE CAMSHAFT INTAKE CPL CAMSHAFT EXHAUST CPL CHAIN GUIDE TOP 2 J HH COLLAR SCREW M6X TIMING CHAIN GUIDE TIMING CHAIN TENSIONER RAIL CPL SCREW TENSIONER RAIL GASKET CHAIN ADJUSTER 8 J O-RING 0,5X, CHAIN ADJUSTER 20 J HH COLLAR SCREW M6X SPECIAL SCREW 6X C ENGINE // 7

20 CYLINDER HEAD CYLINDER HEAD CPL VALVE COVER CPL GASKET VALVE COVER GASKET SPARK PLUG SHAFT SPARK PLUG SHAFT CYLINDER HEAD GASKET 7 J HH-COLLAR SCREW M6X35 WS8 4 8 J HH COLLAR SCREW M6X CHAIN GUIDE TOP OIL JET VALVE GUIDE PIN DOWEL 8X6,4X4MM 2 3 J SOCKET HEAD SCREW M6X J WASHER 7XX2 2 5 J SOCKET HEAD SCREW M0X J WASHER,2X8X STUD M FLANGED NUT M8 H7,5 WS O-RING OIL PRESSURE SENSOR PIPE COOLANT TEMPERATURE SENSOR O-RING VALVE COVER SCREW DECOUPLING ELEMENT PLUG 27 J HH COLLAR SCREW M6X J O-RING 29,8X, C ENGINE // 8

21 LUBRICATING SYSTEM OIL PUMP CPL. 6 J SEEGERRING 0X,0 7 J WASHER 0,2X8X GEAR OIL PUMP 9 J S HH COLLAR SCREW M6X30 WS MESH STRAINER CPL. J O-RING 7,7X2, MM CLOSURE CAP OIL SCREEN O-RING 4 J HH COLLAR SCREW M5X6 SW OIL FILTER COVER 6 J O-RING 39,34X2, OIL FILTER PARALLEL PIN SHAFT OIL PUMP OIL PUMP CPL PIN DOWEL 8X6,4X4MM 4 23 J S HH COLLAR SCREW M6X30 WS J O-RING 9X, OIL RAIL MESH STRAINER CPL CAP STRAINER 28 J O-RING 2,5X OILFILTER SERVICE KIT 390 DUKE x C ENGINE // 9

22 IGNITION SYSTEM IGNITION COVER WITH PLUG GASKET IGNITION COVER STATOR CPL ROTOR CPL PLUG 6 J O-RING 5,8X2, PIN DOWEL 8X6,4X4MM 2 8 J S HH COLLAR SCREW M6X BRACKET HARNESS MAGNETO IGNITION COIL CPL RUBBER GASKET SPARK PLUG RUBBER GASKET SPARK PLUG SPARK PLUG M2X, CHAIN SPROCKET GUARD 5 J FLANGED BOLT M6X50 WS8 3 6 J FLANGED BOLT M6X35 WS8 2 7 J O-RING 24X2, PLUG SCREW M24X, BUSH STARTER SHAFT OIL NOZZLE SPECIAL SCREW M6X24 SW ROTOR SCREW CPL SOCKET HEAD BOLT M5X0,8X PLATE HARNESS MAGNETO SOCKET HEAD SCREW M6X TOOTHED LOCK WASHER HH COLLAR SCREW M6X RETAINER GEAR STARTER 30 J HH COLLAR SCREW M6X SUPPORT FREEWHEEL CLUTCH FREEWHEEL CLUTCH C ENGINE // 20

23 ELECTRIC STARTER E-STARTER CPL. 2 J HH COLLAR SCREW M6X25 SW GEAR STARTER CLUTCH CPL. 4 J NEEDLE ROLLER BEARING HK GEAR STARTER COUNTER GEAR STARTER COUNTER CPL CONICAL WASHER WASHER PAD FRICTION SHIM STARTER 0,30MM x SHIM STARTER 0,45MM x SHIM STARTER 0,60MM x SHIM STARTER 0,75MM x NUT STARTER COUNTER GEAR STARTER COUNTER C ENGINE // 2

24 THROTTLE BODY THROTTLE BODY CPL FUEL INJECTOR INJECTOR CLIP CONNECTOR FUEL RAIL SPECIAL SCREW M5X CABLE SUPPORT GROMMET POWER REDUCTION PLATE x POWER REDUCTION PLATE x BRACKET TIMING CHARGER 2 J FLAT HEAD SCREW M4X8 PH 4 3 J HH COLLAR SCREW M5X8 SW8 3 4 J S COUNTERSUNK SCREW M6X J O-RING 53X2, PIPE INTAKE IDLE ADJUSTER THROTTLE POSITION SENSOR SPECIAL SCREW M4X TMAP-SENSOR SPECIAL SCREW M6X HOSE CLAMP ECU RAW PART C ENGINE // 22

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28 3CM08270OEN 3CM08270OEN Art. Nr.: 3CM08270OEN 5. Apr 206 KTM Sportmotorcycle GmbH 5230 Mattighofen, Austria