4T80E. FWD 4 Speed Primary/Secondary Pump. 2-3 Accum. Valve Body Cover Channel Plate Upper Valve Body.

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1 4T80E FWD 4 Speed A Valve Body Cover 156 Primary/Secondary Pump Upper Valve Body 2-3 Accum Channel Plate B 33 2nd Clutch Overdrive Band 2nd Clutch Sprag Reverse Clutch Hsg C 3rd Clutch Reaction Sun Shell Reaction Planet Reaction Carrier Shell D Forward Clutch Coast Clutch 9 4th Servo Rev. Accum. E Accum. Fwd. Accum. 189 Low/Rev Servo Accum. Bottom Pan 1.6-1

2 FWD 4 Speed 4T80E A Drive Sprocket Support 90 Channel Plate Gasket Chain Driven Sprocket Support B Reverse Input Clutch 3rd Clutch Housing Input Planet Final Drive Sun Gear Shaft Forward Sprag Coast Clutch Hub C D Forward / Coast Clutch Housing Low / Rev Band Low Roller Clutch Parking Gear E Final Drive Planet Differential Carrier Extension Housing 1.6-2

3 GM 4T80-E (FWD 4 Speed) --- TM4T80E Technical Manual On REBUILDER BOX KITS --- MRK4300-S 1, 2, 3 Master Rebuilder Kit (w/o Steels, Includes All Filters and O/D Band) MRK4300B-S 1, 2, 3 Master Rebuilder Kit (w/o Steels, Includes All Filters and O/D Band) On --- K4300-S 1, 2, 3 Master Kit (w/o Steels) K4300B-S 1, 2, 3 Master Kit (w/o Steels) On Steel Plate Sub-Kits: --- K Steel Plate Kit K4300B-9 Steel Plate Kit On OVERHAUL KITS AND GASKET SETS --- K , 2, 3 Overhaul Kit On --- K , 2, 3 Gasket and Rubber Kit On --- K A Valve Body Gasket Set (Includes Universal Transfer Plate Replacement Gaskets) On 1 Kits do not include the reuseable molded rubber pan gasket, please order 43170R separately. 2 Kits do not include the molded rubber clutch pistons, please order K ( ), K43900B-4 (1995-On) 3 Kits do not include the bonded transfer plate to case gaskets, see section below and order as needed. GASKET AND RUBBER COMPONENTS 1E Oil Pan Gasket... Duraprene On 1E 43170R 1 Oil Pan Gasket... Molded Rubber On 2A Valve Body Cover Gasket... Molded Rubber On 3A 43120A 1 Main Filter Seal... Short On 6A Channel Plate Gasket (Large, Outer)... Bonded On 7A Channel Plate Gasket (Small, Inner)... Bonded A 43105B 1 Channel Plate Gasket (Small, Inner)... Bonded On 8E Bonded Transfer Plate to Case Gasket (No I.D. Stamp, replaces 0435) E 43107A 4 1 Bonded Transfer Plate to Case Gasket (1193 Stamp and 3.71Final Drive Ratio/FV4) E 43107B 4 1 Bonded Transfer Plate to Case Gasket (3957 or 5347 and 3.11 Final Drive Ratio/FV3) E 43107B 1 Bonded Transfer Plate to Case Gasket (3957 or 5347 Stamp) E 43107J 1 Bonded Transfer Plate to Case Gasket (5286 Stamp) On Ratio utilizes a 42-tooth diff. sun gear and 3.11 Ratio utilizes a 54-tooth diff. sun gear. 9E Scavenger Filter Seal... Tall On 10E Case Extension Gasket... Molded Rubber On CLUTCH PLATES 20B Second Friction... 54T, O.D B 43302B 4 Second Friction... 54T, O.D On 21B Second Steel... 5T, I.D B 43303B 3 Second Steel... 5T, I.D On 21B 43303C 1 Second Steel (Waved) I.D On 27B Reverse Input Friction... 26T, O.D On 28B Reverse Input Steel... 22T, I.D On 33C Third Friction... 26T, O.D On 34C Third Steel (101mm I.D.)... 22T, I.D On 39D Forward Friction... 53T, O.D On 40D Forward Steel... 16T, I.D On 45D Coast Friction... 51T, O.D D 43310B 2 Coast Friction... 53T, O.D On 46D Coast Steel... 8T, I.D On 1.6-3

4 GM 4T80-E (FWD 4 Speed) METAL CLAD SEALS 52A Front Pump On 53A Axle (Left)... Channel Plate Side On 54A Drive Sprocket (Small) On 55A Drive Sprocket (Large) On 56E Rear Sun Gear On 58E Axle (Right)... Extension Side On A 1 Manual Lever On BANDS 60B Overdrive (Uni-Band)... In MRK Kits On 61D Low & Reverse On BUSHINGS --- K Bushing Assortment Kit On 70A Converter Housing On --- K43052W 1 Scavenger Pump Bushings (Sonnax)... Not in K43980 Kit On 71A Front Stator On 72B Reverse Clutch Housing (Large)... Front On 73B Reverse Clutch Housing (Small)... Rear On 74B Input Shaft Bushing/3rd Clutch Housing On 74B 43009Y 1 Input Shaft Bushing/3rd Clutch Housing (Omega) On 75C rd Clutch Hub On 76C Sun Gear Shell On 78C Final Drive Sun Gear Shaft/Rear Ring Hub On 79D Forward Clutch Housing (Small) On 80D Forward Clutch Housing (Large) On 81D Forward/Coast Clutch Support... Front On 81D 43014Y 1-2 Forward/Coast Clutch Support (Omega)... Front/Rear On 82D Forward/Coast Clutch Support... Rear On 83E Extension Housing On 4T80E THRUST WASHERS AND BEARINGS --- K Thrust Washer Kit (w/o Selectives) On --- K Thrust Bearing Kit On 90A nd Clutch Sprag Inner Race Washer On 91B nd Clutch Sprag Outer Race to Reverse Housing Washer On 92B AR 3rd Clutch Housing Washer- Selective mm On 92B 43402A AR 3rd Clutch Housing Washer- Selective mm On 92B 43402B AR 3rd Clutch Housing Washer- Selective mm On 92B 43402C AR 3rd Clutch Housing Washer- Selective mm On 92B 43402D AR 3rd Clutch Housing Washer- Selective mm On 92B 43402E AR 3rd Clutch Housing Washer- Selective mm On 92B 43402F AR 3rd Clutch Housing Washer- Selective mm On 92B 43402G AR 3rd Clutch Housing Washer- Selective mm On 92B 43402H AR 3rd Clutch Housing Washer- Selective mm On 93C rd Clutch Housing to 3rd Clutch Hub Washer On 94C Rear Ring Gear Hub to Forward Clutch Sprag Outer Race Washer On 95C Coast Clutch Hub Washer On 98E AR Front Differential Carrier Washer - Selective mm On 98E 43407A AR Front Differential Carrier Washer - Selective mm On 98E 43407B AR Front Differential Carrier Washer - Selective mm On 98E 43407C AR Front Differential Carrier Washer - Selective mm On 98E 43407D AR Front Differential Carrier Washer - Selective mm On 1.6-4

5 GM 4T80-E - Cont d. THRUST BEARINGS 98E 43407E AR Front Differential Carrier Washer - Selective mm On 98E 43407F AR Front Differential Carrier Washer - Selective mm On 100A Drive Sprocket to Channel Plate Needle Bearing On 101A Driven Sprocket to Channel Plate Needle Bearing A 43425B 1 Driven Sprocket to Channel Plate Needle Bearing On 103B rd Clutch Housing Needle Bearing On 104C Sun Gear Shell Needle Bearing... Front and Rear On 105C Front Carrier to Input Sun Gear Needle Bearing On 106C Input Sun Gear to Input Carrier Needle Bearing On 107C Input Carrier to Rear Ring Gear Needle Bearing On 108C Coast Clutch Hub to Forward Drum Needle Bearing On 109D Forward Clutch Housing to Support Needle Bearing On 110D Support to Parking Gear Needle Bearing On 112E Differential to Extension Housing Needle Bearing On 114A Drive and Driven Sprocket Ball Bearing (Not in Kit) On SEALING RINGS --- K Sealing Ring Kit On 120A 43202T 1 Drive Sprocket (Rear) On 123A 43200T 2 2nd Clutch On 124B 52201T 2 Input Shaft On 125D 43201T 3 Input and Coast On TRANSMISSION OIL FILTERS 129A Oil Filter (Not Serviceable)... Under Side Cover On 130E Oil Filter... Left Scavenger On 131E Oil Filter... Right Scavenger On 132E ATK Oil Filter Kit... Contains & On * 1 EPC Screen (.500 round, located in upper control valve body worm tracks) On * 1 EPC Screen (1.600 long w/square base, located in lower control valve body bore) On * 1 Pump Screen On * Please See Page for Visual Identification. SPRAGS AND ROLLER CLUTCHES 135B Second (Intermediate) Clutch Sprag (16 Elements) On 136C Input (Forward) Sprag (36 Elements) On 137D Low Roller Clutch (18 Rollers) On PISTONS --- K Piston Kit... Molded Rubber K43900B-4 1 Piston Kit... Molded Rubber On 140A Second Clutch Piston... Molded Rubber A 43842B 1 Second Clutch Piston... Molded Rubber On 141B rd/Direct Clutch Piston... Molded Rubber On 142D Coast Clutch Piston... Molded Rubber On CHAINS 145A Drive Chain (7/8 Wide - 42 Rocker Links) On 145A 43888A 1 Drive Chain (1 Wide - 42 Rocker Links) On 1.6-5

6 GM 4T80-E - Cont d. ELECTRONIC COMPONENTS 150E K A & B Shift Solenoid Kit w/bracket & Bolt (Updated Design - Black Connector) E 43871D 2 A & B Shift Solenoids (Updated - Black Connector) E 43871D 1 A Shift Solenoid (Black Connector) On 150E 43871G 1 B Shift Solenoid (Gray Connector) On 151A 41870A 1 TCC (PWM) Solenoid On 152A Force Motor (EPC) Solenoid A 33879A 1 Force Motor (EPC) Solenoid A 33879M 1 Force Motor (EPC) Solenoid... Silver Body - White Molded Connector On 154D Pressure Switch Manifold... w/five Switches D 43877G 1 Pressure Switch Manifold... w/two Switches On GA 1 Internal Mode Switch On 155A Internal Wiring Harness A 43869A 1 Internal Wiring Harness... w/39.35mm Pass-thru Grommet - Before 4/22/ A 43869C 1 Internal Wiring Harness... w/36.25mm Pass-thru Grommet - From 4/22/ A 43869G 1 Internal Wiring Harness w/36.25mm Pass-thru Grommet, 10-Pin (Use w/43869ga) GA 1 Internal Wiring Harness Extension... Attaches to 43869G, 10-Pin Type K 1 Internal Wiring Harness... Use w/43869ka, 8-Pin Type KA 1 Internal Wiring Harness Extension... Attaches to 43869K, 8-Pin Type N 1 Internal Wiring Harness... Use w/43869na, 9-Pin Type On NA 1 Internal Wiring Harness Extension... Attaches to 43869N, 9-Pin Type On VC 1 External Repair Harness (Universal Style) On 4T80E 156A Turbine Speed Sensor... Before 4/22/96 - Use w/43869/a Style Harness A 43875C 1 Turbine Speed Sensor... From 4/22/96 - Use w/43869c/g/k/n Style Harness On 157A 43878T 1 Transmission Temperature Sensor On 158E Output Speed Sensor On VC 1 Output Speed Sensor Connector Repair End On MISCELLANEOUS AND HARD PARTS --- K Pressure Regulator Boost Valve and Sleeve (Addresses High/Low Line Pressure) On --- K43889A 1 Pressure Regulator Boost Valve and Sleeve (Oversized, use w/k43589a) On --- K TCC Regulator Valve Kit (Converter Apply Issues, Use w/k43587 Reamer Kit) On --- K AFL Valve & Sleeve Kit (Wrong Gear Starts, Solenoid Codes, Use w/k43586 Tool Kit) On Manual Valve Retaining Clip (When Broken causes No Move, Neutral Condition) On 182A Accumulator Piston On 183A Accumulator Piston Spring (In Upper Control Valve Body) On 184E th Servo Piston (Cracks Inside Lip Seal Bore) On 187E Accumulator Piston Spring (In Accumulator Housing) On 188E Accumulator Piston On 189E Accumulator Piston Spring (In Accumulator Housing) On Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket. 190A K Primary/Secondary Pump Body Assembly On 191A Pump Shaft On 193A Drive Sprocket/Stator Support On 195B Reverse Drum On 200B rd Clutch Housing On 204C Reaction Planetary On 205C Reaction Carrier Shell On 207C Input Planetary On 218D Forward/Coast Clutch Housing On 250A A 1 Valve Body (Reman)... Upper w/early EPC Solenoid A B 1 Valve Body (Reman)...Upper w/late EPC Solenoid On 1.6-6

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