REAR AXLE PARTS BOOK
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1 r I,-L-' _. r r r r REAR AXLE PARTS BOOK TH636C TH644C TH84C TH844C DATE: SPICER CLARK-HURTH 1/541 AXLE STEERING ~ER TEREX HANDLERS 455 N, Superior Ave., Boraga, MI PH: (906) ; fax: (906) INTERNET:
2 AXLE PARTS ORDERING GUIDE WHEN ORDERING FROM TIllS BOOK USE THE FIGURE BELOW AS A REFERENCE IN DETERMINING LEFT OR RIGHT HAND SIDE R.H. L.H.
3 INDEX DESCRIPTION 1 GEAR BOX & COVERS... Pl-153 DIFFERENTIAL ASSEMBLY... Pl STEERING AXLE ASSEMBLY... Pl TRUNNION MOUNT ASSEMBLY... Pl DISC BRAKE ASSEMBLY... Pl STEERING ARMS ASSEMBLY... Pl STEERING CYLINDER ASSEMBLy... Pl-169
4 co '. C\I...,.-..- C? II I- 5 c 0 ~ Ow II..J «z o i= n- O 1 GEAR BOX & COVERS 1/541 REAR AXLE Pl-153
5 ITEM DESCRIPTION REQD O-RING INTERMEDIATE COVER HOUSING COVER VENT SEAL WASHER PLUG wi SEAL WASHER MAGNETIC PLUG wi SEAL WASHER CIRCLIP 1 10 NOT USED ON THIS MODEL 11 NOT USED ON THIS MODEL 1 NOT USED ON THIS MODEL 13 NOT USED ON THIS MODEL GEAR BOX & COVERS PI-IS3 1 I 541 REAR AXLE IA
6 "It' N LO T"" "It' T"" ('I') T"" N... T"" T"" o T"" 0') II t:: ~ s:::: o en o :e a.. 1\ DIFFERENTIAL ASSEMBLY 1/541 REAR AXLE Pl-154
7 ITEM DESCRJPTION REQD O-RING 1 SHIM / SEE ITEMS 6-9 BELOW BEVEL GEAR SET TAPER ROLLER BEARING RING NUT CYLINDER BOLT CYLINDER BOLT BOLT FRICTION WASHER DIFFERENTIAL SIDE GEAR / RH PIN CIRCLIP 4 l FRICTION WASHER DIFFERENTIAL PINION DIFFERENTIAL CARRIER TAPER ROLLER BEARING 17 SHIM / SEE ITEMS BELOW SPACER RING NUT SEAL 1 1 NOT USED ON THIS MODEL FLANGE NUT CIRCLIP DIFFERENTIAL ASSY (INCL. ITEMS 9-15,4) SHIM / 0.15mm AR SHIM / 0.0mm AR SHIM / 0 AOmm AR SHIM / 0.50mm AR SHIM / 0.0mm AR SHIM / 0.30mm AR SHIM / 0.15mm AR SHIM / 0.10mm AR DIFFERENTIAL ASSEMBLY Pl-154 1/541 REAR AXLE A
8 w ~ ~C) tc ti1 ~ 68 3 WITH BUSH SOLUTION ~n6 10 NtI1 ~~ VIC).J:>. ~~ ~ti1 ~> ~~ 1'tI1 ti1~ C; ~~ tc~ ~~ "'d Brake with annular piston </ ~" 4/) I tv -Vl VI
9 ITEM DESCRIPTION REQD NUT BOLT AXLE CASE BOLT REDUCTION BUSHING SEAL BALL BEARING CIRCLIP O-RING UNIVERSAL JOINT THRUST BUSHING BUSHING BOLT COVER PLUG GREASE FITTING PIVOT PIN (INCLUDES ITEM 17) PIVOT PIN (INCLUDES ITEMS 17,0,1) SEAL ARTICULATION STEERING CASE I LH (w/o ITEM 1) SEAL MAGNET PLUG PLUG STEERING CASE I RH (w/o ITEM 1) SEAL BEARING WHEEL STUD WHEEL HUB O-RING RING GEAR RING GEAR SUPPORT CIRCLIP PLANET GEAR BEARING WHEEL NUT 0 39 OPTIONAL COUNTERSUNK BOLT PLANET GEAR CARRIER STUD NUT CIRCLIP BOLT NUT 4 47 OPTIONAL 48 OPTIONAL LOCKING PLATE CIRCLIP STEERING AXLE ASSEMBLY Pl I 541 REAR AXLE 3A
10 ITEM DESCRIPTION REQD OPTIONAL OPTIONAL SHIM I AS REQUIRED (SEE ITEMS BELOW) OPTIONAL OPTIONAL PLANET GEAR CARRIER ASSY(ITEMS 33-37,41,44) OPTIONAL STEERING CASE ASSY I LH (ITEMS,1) 1 STEERING CASE ASSY I RH (ITEMS 7,1) 1 OPTIONAL OPTIONAL OPTIONAL STEERING ADJUST BOLT wi NUT (ITEMS 45,46) SHIM I 0.15mm SHIM I 0.0mm SHIM I 0.50mm AR AR AR 3B STEERING AXLE ASSEMBLY 1 I 541 REAR AXLE Pl-155
11 6 Fore 7 Back 5 3 Fore 8 Back ITEM DESCRIPTION REDUCTION BUSHING THRUST BUSHING SUPPORT GREASE FITTING PLUG SUPPORT ASSEMBLY (INCLUDES ITEMS 1-5) REQD 4 Pl-158 TRUNNION MOUNT ASSEMBLY 1/541 REAR AXLE 4
12 N-_-...a to 0>... <0 I"- (0 oq- C") II ~ ~ s:: 0 :e C/J «Z 0 l- 5 DISC BRAKE ASSEMBLY 1/541 REAR AXLE Pl-156
13 ITEM DESCRIPTION REQD BRAKE DISC 6 ADJUSTING BOLT 6 SPRING 6 PISTON SPRING 6 BACK-UP RING O-RING BACK-UP RING O-RING INTERMEDIATE BRAKE DISC 8 BLEEDING BOLT PLUG DOWEL PISTON ASSEMBLY (INCLUDES ITEMS 3,4,6,7,8,9) OPTIONAL Pl-156 DISC BRAKE ASSEMBLY 1/541 REAR AXLE 5A
14 /..J <C z o i= D. o G (0 8 o G 6 STEERING ARMS ASSEMBLY 1/541 REAR AXLE Pl-168
15 ITEM DESCRIPTION REQD CYLINDER BOLT 4 OPTIONAL 3 OPTIONAL CYLINDER ARTICULATED TIE ROD / LH & RH 6 OPTIONAL 7 OPTIONAL 8 OPTIONAL STEERING ARMS ASSEMBLY Pl-168 1/541 REAR AXLE 6A
16 ITEM DESCRIPTION SNAP RING STOP RING WIPER SEAL BACK-UP RING WEAR RING PISTON WEAR RING PISTON SEAL SEAL KIT (ITEMS 1-8) REQD STEERING CYLINDER ASSEMBLY ( ) 1/541 REAR AXLE Pl-169
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1. Set the position of the hub to FREE and remove the six hex-drive bolts.
1. Raise vehicle on a hoist, remove road wheels, disconnect the drag-link from the passenger-side hub assembly and disconnect the steering tie rod ends from both the driver and passenger side hub assemblies.