BG8A and BG8B MATERIAL LIST

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1 BG8A and BG8B HYDRAULIC WINCH MATERIAL LIST PACR WINCH DIVISION P.O. BOX 547 BROKEN ARROW, OK U.S.A PHONE (98) FAX (98) LIT226 R4 4/2009 Printed in U.S.A. Copyright 2007 PACCAR Winch Division All rights reserved.

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3 FOR BEST RESULTS, USE ONLY GENUINE BRADEN REPLACEMENT PARTS Serial Numbers and Model Numbers are located to the left hand side of the hydraulic motor, stamped into the base. Always refer to the Serial Number and Model Number when requesting information or service parts. EXPLANATION OF MODEL NUMBER BG 8 B BRADEN GEARMATIC MAX DESIGN GEAR MOTOR DRUM PERSONNEL RATING MODEL RATIO SIZE SIZE HANDLING BG DESIGNATES BRADEN GEARMATIC 8 DESIGNATE 8,000 LB FIRST LAYER LINE PULL B DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES 34 DESIGNATES TOTAL GEAR REDUCTION 69.9: Hoist (23 = 23.06:; 34 = 34.2:; 59 = 59.06:; 69/ : Lower 039 DESIGNATES HYDRAULIC MOTOR DISPLACEMENT IN CU IN/REV (DECIMAL POINT ELIMINATED - EXAMPLE CU IN/REV) 0 DESIGNATES THE DRUM OPTION - MEETS API 2C RECOMMENDATION TO ORDER PARTS - () List model and serial numbers of the winch. (2) Refer to exploded view and select the component(s) needed and note item number. (3) Find item number on material list, show part number, description and quantity required on your order. (4) Refer to Parts Price list and show price for each component or assembly. RECOMMENDED PLANETARY GEAR OIL PREVAILING AMBIENT TEMPERATURE o F o F MOBILGEAR 600 XP 50 OR EQUIVALENT AGMA 4 EP, ISO VG 50 MOBILGEAR SHC 50 SYNTHETIC OR EQUIVALENT MOBILGEAR 600 XP 220 OR EQUIVALENT AGMA 5 EP, ISO VG 220 o C o C i NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING. Planetary hoists are factory filled with Mobilgear 600 XP 50, or equivalent. Consult your oil supplier for other equivalent oils if required. Mobil Shell Chevron Texaco Mobilgear 600 XP 50 Omala 50 Gear Compounds EP 50 Meropa 50 Mobilgear 600 XP 220 Omala 220 Gear Compounds EP 220 Meropa 220 Refer to Service Bulletin No. 503 for additional gear oil information.

4 BRADEN BG8A & BG8B COMPONENTS SEAL KITS PART NO. DESCRIPTION BG8A- EQUAL SPEED WINCHES INCLUDES ITEMS 2, 8, 29, 30, 43, 48, & BG8A- HIGH SPEED REVERSE WINCHES INCLUDES ITEMS 29, 30, 30, 34 THRU 38, 42, & BG8B- EQUAL SPEED WINCHES INCLUDES ITEMS 2, 8, 9, 29, 43, 67, 80

5 BRAKE VALVE ASSEMBLY (Item 87) ITEM PART NO. DESCRIPTION QTY. NSS VALVE HOUSING 2 NSS SPRING RETAINER 3 NSS SPRING RETAINER 4 NSS PLUG 5 NSS SPOOL 6 NSS DAMPER PISTON * O-RING 8 NSS CHECK VALVE POPPET PILOT ORIFICE CHECK VALVE SPRING 2492 SPOOL SPRING * O-RING * O-RING * O-RING * BACK-UP RING * BACK-UP RING CHECK BALL (/4 in.) CHECK BALL SPRING ELBOW FITTING VALVE SPRING SHIM NSS - NOT - NOT SERVICED SERVICED SEPARATELY. SEPARATELY. ORDER COMPLETE ORDER BRAKE VALVE ASSEMBLY. COMPLETE BRAKE VALVE ASSEMBLY. * INCLUDED BRAKE VALVE O-RING KIT, PART NUMBER INCLUDED IN BRAKE VALVE O-RING KIT, PART NUMBER BASIC MATERIAL LIST - EQUAL SPEED WINCHES ITEM PART NO. DESCRIPTION QTY BRAKE CYLINDER (BG8A) BRAKE CYLINDER (BG8B) SEAL PRESSURE PLATE ** SPRING (BG8A) ** SPRING (BG8B) FRICTION DISC STEEL DISC (BG8A) STEEL DISC (BG8B) SPACER O-RING BACK-UP RING 2552 PRIMARY PLANET CARRIER (23: RATIO & HIGH SPEED REVERSE) 2553 PRIMARY PLANET CARRIER (34: RATIO) PRIMARY PLANET CARRIER (59: RATIO) PRIMARY PLANET GEAR (23: RATIO & HIGH SPEED REVERSE) PRIMARY PLANET GEAR (34: RATIO) PRIMARY PLANET GEAR (59: RATIO) PRIMARY PLANET GEAR SHAFT ROLLER BEARING THRUST WASHER ROLLPIN OUTPUT PLANET CARRIER (23:, 34: RATIO & HIGH SPEED REVERSE) OUTPUT PLANET GEAR (23:, 34: RATIO & HIGH SPEED REVERSE) OUTPUT PLANET CARRIER (59: RATIO) OUTPUT PLANET GEAR (59: RATIO) PLANET GEAR SHAFT ROLLER BEARING BEARING SPACER THRUST WASHER ROLLPIN BASE BEARING SUPPORT (STANDARD) CABLE DRUM (BG8A) CABLE DRUM CLOSURE (BG8A) BEARING SUPPORT (H) CABLE DRUM (BG8B) CABLE DRUM CLOSURE (BG8B) BEARING ( 2 USED ON HIGH SPEED REVERSE) OIL SEAL (2 USED ON HIGH SPEED REVERSE) O-RING (BG8A ONLY) SNAP RING THRUST WASHER THRUST WASHER (23: RATIO) NOT USED WITH 07 MOTOR THRUST WASHER (34: RATIO) 2493 THRUST WASHER (59: RATIO) THRUST PLATE CAPSCREW (½ - 3 X ¼ G8 Z) LOCKWASHER (½) CAPSCREW (3/8-6 X ¼ G8 Z) LOCKWASHER (3/8) PISTON BACK-UP RING CAPSCREW (3/8-6 X ¾ G8 Z) VENT PLUG PLUG (HIGH SPEED REVERSE) O-RING FLUSH PLUG (-8) PRIMARY SUN GEAR (23: & 59: RATIO) 255 PRIMARY SUN GEAR (34: RATIO) 45A PRIMARY SUN GEAR ADAPTER (23: RATIO ONLY) OUTPUT SUN GEAR (23:, 34: RATIO & HIGH SPEED REVERSE) 2489 OUTPUT SUN GEAR (59: RATIO) MOTOR (020) MOTOR (029) 2555 MOTOR (039) MOTOR (07) PLUG SIGHT GAUGE (- PERSONNEL HANDLING WINCHES) BRAKE CLUTCH ASSEMBLY (INCLUDES ITEMS 50 THRU 55 & 7) 50 NSS* OUTER BRAKE RACE SPRAG BEARING THRUST BEARING RETAINING RING 2 54 NSS* SPRAG CLUTCH 55 NSS* INNER BRAKE RACE MOTOR SUPPORT (BG8A) MOTOR SUPPORT (BG8B) BRAKE SPACER O-RING INTERNAL RETAINING RING OIL SEAL (BG8A) 2288 OIL SEAL (BG8B) BEARING RETAINING RING (23: RATIO) CABLE ANCHOR - STANDARD (3/8 TO 9/6) CABLE ANCHOR (/4 & 5/6) CABLE ANCHOR ( 5/8 & 3/4 POLY ROPE ONLY) THRUST WASHER SPRING SPACER (BG8B ONLY) * NSS - NOT SERVICED SEPARATELY, ORDER COMPLETE BRAKE CLUTCH ASSEMBLY. ** DO NOT REPLACE INDIVIDUAL SPRINGS. REPLACE ALL SPRINGS AS A SET.

6 07 Motor -0 Personnel Handling SPLIT FLANGE ADAPTER EARLY - Use socket head capscrews CURRENT - Use socket head capscrews PART NO. DESCRIPTION Split Flange Adapter

7 ITEM 020, MOTOR - (PERSONNEL MOTOR GROUP DESCRIPTION MOTORS HANDLING) PART NO. PART NO. PART NO HOSE ASSEMBLY O-RING REDUCER ELBOW ELBOW FITTING HOSE ASSEMBLY SPLIT FLANGE ADAPTER ELBOW (O-RING) CAPSCREW (3/8-6 X -/2 G8 SOCKET HEAD) EARLY CAPSCREW (3/8-6 X -/4 G8 SOCKET HEAD) CURRENT CAPSCREW (3/8-6 X 2-3/4 G8 SOCKET HEAD) CAPSCREW (5/6-8 X 3 G8 SOCKET HEAD) ADAPTER CAPSCREW (/2-3 X -/2 G8 Z) CAPSCREW (/2-3 X -/4 G8 Z) HOSE ASSEMBLY LOCKWASHER (/2) BRAKE VALVE ASSEMBLY LOCKWASHER (/2) BRAKE VALVE BLOCK ELBOW FITTING SWIVEL TEE MALE BRANCH TEE NEEDLE VALVE FITTING CONNECTOR CAP COUNTERBALANCE VALVE CARTRIDGE QTY.

8 HIGH SPEED REVERSE MATERIAL LIST (Refer to Basic Material List for all parts not shown below) ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY PRIMARY SUN GEAR FRICTION DISC HIGH SPEED REVERSE SUN GEAR BRAKE HUB HIGH SPEED REVERSE RING GEAR BRAKE SPACER INPUT SHAFT ORIFICE PLUG RETAINING RING O-RING RETAINING RING CAPSCREW (3/8-6 X 3-/4 G8 Z) SPACER BUSHING RETAINING RING SPACER BUSHING LOCKWASHER (3/8) SPACER BUSHING BACK-UP RING SPRAG CLUTCH O-RING SHIM 5* BACK-UP RING HIGH SPEED REVERSE PLANET CARRIER O-RING PLANET GEAR SHAFT O-RING HIGH SPEED REVERSE PLANET GEAR THRUST BEARING ROLLER BEARING ROLLER BEARING THRUST WASHER THRUST BEARING RETAINING RING BACK-UP RING CABLE DRUM CLOSURE O-RING MOTOR (029) SPRING 7666 MOTOR (020) BRAKE TUBE MOTOR COUPLING EXTERNAL BRAKE RELEASE PISTON BRAKE HOUSING PLUG, -6 ORB MOTOR SUPPORT THRUST PLATE BRAKE RELEASE PISTON RETAINING RING PRESSURE PLATE BEARING SPRING SEAL STEEL DISC 7 * NUMBER OF SHIMS IS VARIABLE. START WITH 5 AND REMOVE ONE () AT A TIME UNTIL MOTOR FITS FIRMLY AGAINST MOTOR SUPPORT.

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