1. Spare Parts List 1.1 Preface The spare parts list is only valid for the type and versions of transmission, as shown below. You will find the transm
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1 S P A R E P A R T S L I S T A N D E X P L O S I O N V I E W P A S C A T A L O G U E R T R E A S P ZF 15 MIV (HBW 150 V) Cod
2 1. Spare Parts List 1.1 Preface The spare parts list is only valid for the type and versions of transmission, as shown below. You will find the transmission type and version on your transmission name plate. If the type and version indicated differs from that printed in this Manual, the relative Spare Parts List should be ordered from ZF Marine Arco S.p.A. The indicated dimensions and standards are as such not enough for ordering parts. When ordering parts, please state: - transmission type - serial number - item no. part name, ident no. and quantity of parts required. The spare parts list is referring to the following versions: ZF 15 MIV versions 001; 002; 003 HBW 150 V versions 08; 09; 10; 11 Name Plate The name plate is mounted to the transmission Transmission type Production date. Every year a new progressive letter is assigned Transmission ratio Shifting position «A» Transmission serial number Transmission part number MODEL SER. N. P/N ZF 15 MIV XXXXX R i A= 2.13 i B= (001) Transmission ratio Shifting position «B» Transmission version
3 Item No Part name 1 HOUSING ASSY COVER COVER SPRING WASHER HEX SCREW ACTUATING LEVER * ACTUATING LEVER HEX HEAD SCREW * HEX HEAD SCREW (Actuating lever) ** SCREW (actuating lever) *** SHAFT SEAL RING COVER DOWEL PIN ACTUATING CAM ASSEMBLY SHIFT COVER ASSEMBLY SHIFT FORK SHIFT ROD PLUG SEALING RING DIPSTICK OIL DRAIN PLUG HEX SCREW HEX NUT PLUG INTERMEDIATE SHAFT DISC INTERMEDIATE GEAR NEEDLE BEARING GASKET GASKET (or LOCTITE 518) SHAFT SEAL, INPUT SEAL RING TAPERED ROLLER BEARING TAPERED ROLLER BEARING INPUT SHAFT HBW 150 V - 1.8R «08» Z1/Z3=27/ INPUT SHAFT ZF 15 MIV R «001» Z1/Z3=24/ INPUT SHAFT ZF 15 MIV R «003» Z1/Z3=18/ INPUT SHAFT ZF 15 MIV R «002» Z1/Z3=19/ SHIM 0.10 mm SHIM 0.15 mm SHIM 0.20 mm SHIM 0.30 mm SHIM 0.50 mm SHIM 1.00 mm HEX HEAD SCREW SPACER THRUST RING GEAR HBW 150 V - 1.8R «08» Z2= GEAR ZF 15 MIV R «001» Z2= GEAR ZF 15 MIV R «003» Z2= GEAR ZF 15 MIV R «002» Z2= NEEDLE BEARING NEEDLE BEARING SPACER SPRING * Production date (see name plate description pag. 2) ** Up to s/n N *** From s/n P Number per gearbox Part No ZF 15 MIV Old p/n 3
4 Item No Part name 49 DISC RING HALF INTERNAL CLUTCH DISC EXTERNAL CLUTCH DISC SHIM 0.3 mm SHIM 0.4 mm SHIM 0.5 mm SHIM 0.6 mm SHIM 0.7 mm DISC CARRIER BALL GUIDE SLEEVE CHANGE SELECTOR PRESSURE SPRING STOP PIN GUIDE PIN TORSION SPRING GEAR Z5= INTERMEDIATE SHAFT Z6= COTTER TAPERED ROLLER BEARING SHIM 0.1 mm SHIM 0.3 mm SHIM 0.5 mm NUT (Actuating lever) RING TAPERED ROLLER BEARING SPACER RING SHIM 1.1 mm SHIM 1.2 mm SHIM 1.3 mm SHIM 1.4 mm SHIM 1.5 mm SHIM 1.6 mm SHIM 1.7 mm SHIM 1.8 mm SHIM 1.9 mm SHIM 2.0 mm SHIM 2.1 mm SHIM 2.2 mm SHIM 2.3 mm SHIM 2.4 mm GEAR Z= KEY OUTPUT SHAFT RING NUT RING O-RING O-RING NEEDLE BEARING STUD PLUG NAME PLATE OIL NAME PLATE WASHER (actuating lever) *** * Production date (see name plate description pag. 2) ** Up to s/n N *** From s/n P Number per gearbox Part No ZF 15 MIV Old p/n 4
5 ZF M SPARE PARTS KITS SEAL KITS ZF 15 MIV KIT P/N ID/N PART NAME Q.TY P/N ID/N POSITION Sealing ring Shift cover Sealing ring Drain plug/oil dipstick Gasket Cover Gasket Shifting cover Sealing ring Input shaft Sealing ring Output shaft O-Ring Output shaft O-Ring Output shaft SEAL + CLUTCH PACK KITS ZF 15 MIV KIT P/N ID/N PART NAME Q.TY P/N ID/N POSITION Sealing ring Shift cover Sealing ring Drain plug/oil dipstick Gasket Cover Gasket Shifting cover Sealing ring Input shaft Sealing ring Output shaft O-Ring Output shaft O-Ring Output shaft Thrust washer Bearing/gear Inner clutch disc Clutch pack Outer clutch disc Clutch pack Spring Disc carrier Key Intermediate shaft Shim 0.30 mm Clutch pack Shim 0.40 mm Clutch pack Shim 0.50 mm Clutch pack Shim 0.10 mm Input + intermediate shaft Shim 0.15 mm Input + intermediate shaft Shim 0.30 mm Input + intermediate shaft BEARING KITS (ALL VERSIONS) ZF 15 MIV KIT P/N PART NUMBER DESCRIPTION LOCATION Q.TY Tapered roller bearing Input shaft Tapered roller bearing Clutch shaft Tapered roller bearing Clutch shaft Cage Intermediate shaft Tapered roller bearing Output shaft Needle cage Reverse gear Needle bearing inner race Reverse gear Needle bearing Shift cover Shim 0.10 mm Clutch shaft Shim 0.10 mm Input + Output shaft 4 5
6 2. Drawings (Explosion view) 6
7 7
8
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