CONT ENTS 1 ABOUT THIS PARTS LIST CONTENTS-ENGINE GROUP CONTENTS-FRAME GROUP ENGINE PARTS LIST FRAME PARTS LIST...

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1 CONT ENTS 1 ABOUT THIS PARTS LIST CONTENTS-ENGINE GROUP CONTENTS-FRAME GROUP ENGINE PARTS LIST FRAME PARTS LIST

2 ABOUT THIS PARTS LIST THIS PARTS LIST IS COMPILED FOR ALL SERVICE PARTS FOR MODEL CPI SERIES. ANY DIFFERENCE BETWEEN COLOR CHART AND MOTORCYCLE WILL BE REVISED ACCORDING TO MOTORCYCLE. WHEN MODIFICATION OR ADDITIONS TO THIS PARTS LIST ARE MADE A REVISED EDITION WILL BE ISSUED AT AN APPROPRIATE TIME

3 CONTENTS-ENGINE GROUP E1 CYLINDER E2 PISTON CRANKSHAFT E3 SHROUD FAN COVER E4 OIL PUMP E5 CYLINDER HEAD COVER E6 CARBURETOR E7 CYLINDER HEAD E8 CRANKCASE E9 CAMSHAFT 3

4 E10 CAM CHAIN TENSIONER E11 E13 TRANSMISSION E14 E16 DRIVE FACE E17 GENERATOR E12 RI GHT CRANKCASE COVER STARTING MOTOR E15 LEFT CRANKCASE COVER DRIVEN FACE 4

5 ENGINE PARTS LIST 5

6 E1 CYLINDER 6

7 E1 CYLINDER REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L CYLINDER CMOP L CYL. GASKET0 1 3 S SEALING WASHER 6MM 1 4 S DOWEL PIN 10X S FLANGE BOLT 6X12 1 7

8 E2 PISTON CRANKSHAFT 8

9 E2 CRANKSHAFT / PISTON REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L CRANK SHAFT COMP L WOODRUFF KEY 25X L PISTON RING SET (STD) L PISTON TOP RING L PISTON 2 ND RING L PISTON OIL RING SET L PISTON COMP. (STD) L PISTON PIN 1 5 S PISTON PIN CLIP 15MM 2 9

10 E3 SHROUD FAN COVER 10

11 E3 SHROUD / FAN COVER REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L SHROUD B ASSY L SHROUD A ASSY L FAN COVER ASSY L CARB. DRAIN TUBE CLAMPER L ST. MOTOR CORD CLAMPER 1 6 S TAPPING SCREW 5X S FLANGE BOLT 6X

12 E4 OIL PUMP 12

13 E4 OIL PUMP REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L OIL PUMP ASSY L OIL PUMP SHAFT L OIL PUMP BODY S DOWEL PIN 4X L OIL PUMP OUT. ROTOR L OIL PUMP IN. ROTOR L OIL PUMP PLATE S PAN HEAD SCREW 3X S FLANGE BOLT 6X L OIL PUMP DRVN SPRKT L OIL PUMP CHAIN 1 5 S FLANGE NUT 6MM L OIL SEPARATOR 1 7 S FLANGE BOLT 6X

14 E5 CYLINDEER HEAD COVER 14

15 E5 CYLINDER HEAD COVER REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L CYL. HEAD COVER COMP L HEAD COVER GASKET L CYL. HEAD COVER PLAT 1 4 S TAPPING SCREW 4X8 3 5 S SOCKET BOLT 6X S SOCKET BOLT 6X L BREATHER TUBE ASSY A TUBE CLIP B 12MM A CLIP 8MM L BREATHER TUBE 1 15

16 E6 CARBURETOR 16

17 E6 CARBURETOR ITEM PARTS NO. DESCRIPTION REQD. NO. 1 81L CARBURETOR ASSY. 1 2 A CLIP 7MM 1 17

18 E7 CYLINDER HEAD 18

19 E7 CYLINDER HEAD ITEM PARTS NO. DESCRIPTION REQD. NO. 1 81L CYLINDER HEAD COMP. 1 2 S O-RING 9X L IN. VALVE GUIDE L EX. VALVE GUIDE 1 5 S STUD BOLT 6X S STUD BOLT 6X L SPARK PLUG (Z9Y) L CYL. HEAD GASKET 1 9 S DOWEL PIN 10X L IN. VALVE L VALVE STEM SEAL L OUTER VALVE SPRING SEAT L VALVE OUTER SPG L VALVE INNER SPG L VALVE SPG. RETAINER L VALVE COTTER L EX. VALVE 1 18 S FLANGE BOLT 6X L CARB. INSULATOR GASKE L CARB. INSULATOR 1 21 S FLANGE NUT 6MM L IN. PIPE COMP L IN. PIPE COMP S O-RING 27X L INSULATOR BAND 1 19

20 E8 CRANKCASE 20

21 E8 CRANKCASE REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L R. CRANK CASE ASSY L ENG. HANGER RUB. BUSH L CRANK CASE GASKET 1 4 S DOWEL PIN 8X S FLANGE BOLT 6X L STUD BOLT 8X L STUD BOLT 8X L L. SIDE CRANK CASE ASSY. 1 9 S OIL SEAL 19.8X30X L RR. CUSH UND RVB. BUSH L MISSION BREATHER TUBE 1 12 S BALL BEARING 6204JR2C S BALL BEARING S BALL BEARING S OIL SEAL 20X32X S PLATE WASHER 8MM 2 17 S SPECIAL BOLT 8MM 2 18 S DRAIN PLUG WASHER S DRAIN PLUG BOLT 12MM A CONE TYPE PLUG 6X L DRIVE SHAFT L BOLT M14X L REVERSE BOLT ASSY 1 21

22 E9 CAMSHAFT 22

23 E9 CAMSHAFT ITEM PARTS NO. DESCRIPTION REQD. NO. 1 81L CAM SHAFT COMP L CAM SHAFT HOLDER ASSY L CAM SHAFT HOLDER L IN. ROCKER ARM SHAFT L EX. ROCKER ARM SHAFT L VALVE ROCKER ARM L TAPPET ADJUSTING SCREW L TAP. ADJ. NUT 2 9 S PLATE WASHER 8MM 4 10 S FLANGE NUT 8MM 4 23

24 E10 CAM CHAIN TENSIONER 24

25 E10 CAM CHAIN / TENSIONER ITEM PARTS NO. DESCRIPTION REQD. NO. 1 81L CAM CHAIN L C.C. TENSIONER 1 3 S O-RING 15.2X L TENSIONER LIFTER GASKET 1 5 S O-RING 9.5X L CAM CHAIN TENSIONER PIVOT 1 7 S FLAGE BOLT 6X S PAN HEAD SCREW 6X L C.C. GUIDE COMP L TENSIONER LIFTER ASSY L C.C. TENSIONER PIVOT 1 25

26 E11 GENERATOR 26

27 E11 GENERATOR REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L COOLING FAN COMP L A.C.G. ASSY L FLYWHEEL COMP L STATOR COMP. 1 5 S PLATE WASHER 12MM 1 6 S FLANGE NUT 12MM 1 7 S HEX. BOLT 5X S FLANGE BOLT 6X S FLANGE BOLT 6X

28 E12 STARTING MOTOR 28

29 E12 STARTING MOTOR ITEM PARTS NO. DESCRIPTION REQD. NO. 1 81L ST. REDUCTN GEAR L STARTER REDUCTION GEAR L STARTER CLUTCH OUTER L ST. CLUTCH OUTER COMP L ST. CLUTCH FLANGE L ST. CLUTCH ROLLER SPRING L STARTER CLUTCH ROLLER SPRING L ROLLER 10X S SOCKET BOLT 6X S DOWEL PIN 5X L NEEDLE BRG. 28X32X L ST. CLUTCH GEAR COMP S THRUST WASHER 22.2X L LOCK NUT 22MM L ST. MOTOR ASSY L STARTER MOTOR CABLE 1 17 S O-RING 24.4X S SCREW 5X L ST. MOTOR ASSY S FLANGE BOLT 6X

30 E13 TRANSMISSION 30

31 E13 TRANSMISSION ITEM PARTS NO. DESCRIPTION REQD. NO. 1 81L MISSION CASE 1 2 S BALL BEARING 6301TMB 1 3 S BALL BEARING S BALL BEARING 6004LLUC3/ L SHAFT L GUIDE SHAFT L DRIVE SHAFT L FINAL SHAFT L COUNTER SHAFT COMP S CIR-CLIP 20MM 1 11 S DOWEL PIN 12X S OIL SEAL 27X42X S FLANGE BOLT 8X S FLANGE BOLT 8X S FLANGE BOLT 8X L RUB. SPG. GUIDE L BRAKE SHOE ANCHOR PIN ASSY S FLANGE NUT 8MM L RETAINING PLATE L MISSION CASE GASKET 1 31

32 E14 RIGHT CRANKCASE COVER 32

33 E14 RIGHT CRANKCASE COVER ITEM PARTS NO. DESCRIPTION REQD. NO. 1 81L R. SIDE CRANK CASE COMP L R. CRANK CASE COVER 1 3 S OIL SEAL 19.8X30X L R. CRANK CASE COVER 1 5 S DOWEL PIN 8X L OIL FILTER SCREEN L OIL FILTER SCREEN SPRING L TAP ADJ. HOLE CAP ASSSY L OIL LEVEL GAUGE ASSY L OIL LEVEL GAUGE 1 11 S O-RING 18X L A.C.G. CORD CLAMPER 1 13 S FLANGE BOLT 6X S FLANGE BOLT 6X S FLANGE BOLT 6X S FLANGE BOLT 6X S FLANGE BOLT 6X

34 E15 LEFT CRANKCASE COVER 34

35 E15 LEFT CRANKCASE COVER REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L L. CRANK CASE COVER (CPI) L L. COVER GASKET 1 3 S DOWEL PIN 8X L BRAKE CABLE CLAMPER L THROTTLE CABLE CLAMPER L BREATHER DRAIN TUBE L MAIN STAND STPR STAY 1 8 S FLANGE BOLT 6X S FLANGE BOLT 6X

36 E16 DRIVE FACE 36

37 E16 DRIVE FACE REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L DRIVE FACE L DRIVE FACE BOSS L MOVABLE DRIVE FACE ASSY L MOVABLE DRIVE FACE COMP L MOVABLE DRIVE FACE L MOVABLE DRIVE FACE COLLER L KICK ST. ARM ASSY L SLIDE PIECE L RAMP PLATE L WEIGHT ROLLER COMP L SPACER 1 12 S CIR CLIP 17MM 1 13 S PLATE WASHER 17MM L KICK SPNDL BUSH 17X21X L KICK STARTER SPINDLE COMP L SPECIAL PIN 4.5MM L ST. KICK SPRING L START IDLE GEAR SHAFT L START IDLE GEAR COMP L ST. GEAR FRICTION SPG L KICK RATACHET 1 22 S PLATE WASHER 12MM 1 23 S FLANGE NVT M12X S FLANGE BOLT 6X

38 E17 DRIVEN FACE 38

39 E17 DRIVEN FACE REQD. NO. ITEM PARTS NO. DESCRIPTION 1 81L CLUTCH OUTER L DRIVE BELT 1 3 S FLANGE NUT 12MM 1 4 S PLATE WASHER 12MM L DRIVEN PULLEY ASSY L DRIVEN PULLEY ASSY. 1 39

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