ILUK 33, 44, 55, 66. Under Slider PARTS BREAK DOWN. Interlift Inc. dba MBB Palfinger

Transcription

1 ILUK 33,, 55, 66 Under Slider PARTS BREAK DOWN Interlift Inc. dba MBB Palfinger TEL. (888) FAX. (56) TEL.(609) FAX.(609) DATE: 8/18/0 REVISION: 1.

2 ILUK INDEX Important gate information: On the top of the tube on the driver side ILUK - liftgate Under Slider No. Description Page 1 LIFTING GEAR 3 PINS & BUSHINGS 3 PLATFORM Aluminum 5 PLATFORM Steel-Aluminum 6 5 CONTROL SYSTEM 7 6 PC-BOARD AND CABLES 8 7 CYLINDER AND ADJUSTING HEAD 9 8 LIFT-, TILTCYLINDER COMPONENTS 9 PUSH- PULL CYLINDER COMPONENTS POWER PACK MBB 1 POWER PACK BOSCH 1 HYDRAULIC PIPE 1 Fax: (609) / 1

3 ILUK LIFTING GEAR Measure Mount plate (early style) Mount plate (new style) No. Description ILUK 33 ILUK ILUK 55 ILUK 66 1 Lift arm on request on request on request on request Main frame on request on request on request on request 3 Mount plate - ILUK new style P P P P-079 Tray P-805 P-805 P-805 P Cover with hinge - for control system P-0077 P-0077 P-0077 P Rubber cover P P P P Clamp for cover P-0169 P-0169 P-0169 P Slider rail - length 76-¾" (1950 mm) P P P P-001 Slider pad - new style P-0190 P-0190 P-0190 P-0190 Clutch P-0191 P-0191 P-0191 P Slider pad -¾" (300mm) - early style P-5058 P-5058 P-5058 P-5058 Slider pad 19-¾" (500mm) - early style P-5750 P-5750 P-5750 P-5750 Bolt (M16-.0x50) P-60 P-60 P-60 P-60 1 Nut (M16) P-509 P-509 P-509 P-509 Bolt (M6x1) P-1951 P-1951 P-1951 P Bolt (M0x60 hex head) P-56 P-56 P-56 N/A 17 Nut, lock (M0 hex) P-077 P-077 P-077 N/A 18 Washer (for screw size M0) P-66 P-66 P-66 N/A 19 Grease zerk P P P P Grease zerk 5 degree P-1893 P-1893 P-1893 P Red cap P P P P Aluminum end cover P-01 P-01 P-01 P-01 3 Stop Block, welded in the silde rails Fax: (609) / 1

4 ILUK PINS & BUSHINGS Platform view 6 5 mm Inch Part No. 9/5 x 31 3/8 x 31 3/8 x 36 0/36 x 36 0/36 x 1 /0 x 1 55/50 x / 8 / 1 x1 1 / 1 1 / /1 1 / 8 x1 1 / 1 1 / /1 1 / 8 x1 3 / / 8 /1 3 / 8 x1 3 / / 8 /1 3 / 8 x1 5 / / /1 5 / 8 x1 5 / 8 1 / / x1 5 / 8 P-3365 P-3367 P-336 P-3366 P-3363 P-336 P-8605 Measure mm Inch Part No. 8 x / 8 x 3 7 / 8 P x / 8 x 5 1 / 8 P x / 8 x 3 1 / P x / 8 x 5 1 / 8 P x / 8 x 8 1 / 8 P x / 8 x 3 3 / P x / 8 x 6 1 / 8 P x 5 x 5 1 / P-380 No. Description ILUK 33 ILUK ILUK 55 ILUK 66 PINS 1 Pin lift arm, lift cylinder P-6307 P-5039 P-5039 P-371 Pin tube, cylinders P-6307 P-5039 P-5039 P Pin tube, lift arm P-5039 P-371 P-371 P-380 Pin (only 700 lift arm) tube, cylinders N/A P-338 P-338 N/A 5 Pin platform, lift arm P-3580 P P P Pin without ground roller P-5169 P P Pin incl. ground roller kit P-56 P P P Pin tray, push-pull cylinder P P P P Bolt, pin lock P-0091 P-0091 P-0091 P-0091 BUSHINGS 8 Bushing lift arm P-336 P-3363 P-3363 P Bushing lift arm P-3366 P-336 P-336 P-8605 KITS Pin kit, without pin for tray (no.7) lifting gear, platform, cylinders, incl. ground rollers P-085 P-08 P-083 P-08 Bushing kit, compl. lifting gear, platform, cylinders P-708 P-7088 P-7088 P-7087 Fax: (609) / 1

5 ILUK PLATFORM Aluminum platform Cartstop - spring loaded Measure 6 No. Description ILUK 33 ILUK ILUK 55 1 Platform - alu - specific length and width size on request on request on request Main section specific length and width size on request on request on request 3 Tip section specific length and width size on request on request on request Hinge - width ¾" (67mm) - 0mm hole P P P Rod - diameter 0mm (¾") P P P Cart stop lid - curb side P P P Cart stop lid - driver side P P P Pin incl. groundroller kit P-56 P P Plastic bracket P P P Rubber snub with flat head P-7936 P-7936 P-7936 Torsion bar P P P Torsion bar retainer P P P Warning light P P P Foot control button -wire P-3095 P-3095 P Plastic cap tip - curb side - with cart stops P P P Plastic cap tip - curb side - without cart stops P P P Plastic cap tip - driver side - with cart stops P P P Plastic cap tip - driver side - without cart stops P P P Side profile bottom P P P Side profile top P-1631 P-1631 P Plate, operation P-1966 P-1966 P Sliding rod P-68 P-68 P-68 1 Spring P-8661 P-8661 P-8661 Plastic hold down clip P P P Plastic rod support P-65 P-65 P-65 Spring clip P-939 P-939 P Plastic cap head - curb side P P P Plastic cap head - driver side P P P Fax: (609) / 1

6 ILUK PLATFORM Cartstop - spring loaded Steel-Aluminum platform Measure No. Description ILUK 33 ILUK 66 1 Platform - steel-alu specific length and width size on request on request Main section specific length and width size on request on request 3 Tip section specific length and width size on request on request Hinge - width ½" (6mm) - 16mm hole N/A P-053 Hinge - width ¾" (67mm) - 0mm hole P N/A 5 Rod P on request 6 Cart stop lid - curb side P on request 7 Cart stop lid - driver side P on request 8 Pin incl. ground roller kit P-56 P Plastic bracket P P Rubber snub with heax head bolt P-7936 P-7936 Torsion bar / Gas spring (ILUK 66) P P-79 1 Torsion bar retainer P N/A Warning light P P Foot control button -wire P-3095 P Plastic cap tip - curb side - with cart stops P N/A Plastic cap tip - curb side - without cart stops P N/A Plastic cap tip - driver side - with cart stops P N/A Plastic cap tip - driver side - without cart stops P N/A 17 Side profile bottom - (ILUK 66 bottom and top one piece) P P Side profile top P-1631 N/A 19 Plate P-1966 P Sliding rod P-68 N/A 1 Spring P-8661 N/A Plastic hold down clip P N/A 3 Plastic rod support P-65 N/A Spring clip P-939 N/A Spring Clip short version P-69 P-69 Fax: (609) / 1

7 START STOP ILUK CONTROL SYSTEM Built to Deliver - Every Time Until 00: K- style Since 00: K plus- style No. Description 1 Complete outer plastic box Control panel with PC-board - conversion kit 3 Flip down lid Plastic cover control box 5 Momentary turn knob and contact block 6 Control box with PC-board and harness Control box with cable (without PC-board) 7 Complete outer plastic box 8 Operation lable 9 Flip down lid Momentary turn knob Contact block 1 Button hand control with coil 1 Button hand control with coil and plug Button hand control with coil and 7 way plug Plug, way Plug, Hella, 7 way Socket, way Socket, Hella, 7 way w/ seal 17 Holster for hand control 18 Foot control button wire 19 Foot control button 1 PC- Board - K plus style On- off switch 3 Radio control transmitter, 6 way Radio control receiver, 6 way 5 Radio control kit - transmitter and receiver Fax: (609) / 1 3 Part No. P P P P-1 87 P-01 3 P P-00 7 P ATG-ILUK P P P P P P P P P-19991A P P- 556 P-01 18UK P A

8 ILUK PLUS PC-BOARD AND CABLES No. Description Part No. 1 PC- board K plus P UK Cover with hinge - for control system P Clamp for cover P Wire harness for control box (J30+J3) P Wire harness for power pack (J1) P Wire harness for circuit board power (J1+J) P Wire harness for warning lights and foot control (J3) P- 776 Cable for solenoid valve (J1), (J), (J.1) P Sensor B for lift arm (J1) P Sensor B for platform (J1) P-3 85 Fax: (609) / 1

9 ILUK CYLINDER No.1 Lift cylinder Measure here P-50167= 1 3/"; P-53= 16 1/"; P-385=18 1/" No. Tilt cylinder No.3 Adjusting head No. Push-pull cylinder Measure here Lift arm 700mm (7 ½'') No. Description ILUK 33 ILUK ILUK 55 ILUK 66 1 Lift cylinder without release valve P-385 P-53 P-53 N/A Tilt cylinder without release valve P-6686 P-98 P-98 N/A 3 Adjusting head (6 ½" ; 6 ¼") P-5506 P-880 P-880 N/A Push- Pull cylinder 600mm (Measurement 8 3/ P-7997 P-7997 P-7997 N/A Push- Pull cylinder 700mm (Measurement 3 1/ P-8003 P-8003 P-8003 N/A Lift arm 800mm (31½'') No. Description ILUK 33 ILUK ILUK 55 ILUK 66 1 Lift cylinder without release valve P-385 P P N/A Tilt cylinder without release valve P-6695 P-3789 P-3789 N/A 3 Adjusting head ( ¼" ; ½") P-6370 P P N/A Push- Pull cylinder 600mm (Measurement 8 3/ P-7997 P-7997 P-7997 N/A Push- Pull cylinder 700mm (Measurement 3 1/ P-8003 P-8003 P-8003 N/A Lift arm 900mm (35 ½'') No. Description ILUK 33 ILUK ILUK 55 ILUK 66 1 Lift cylinder without release valve N/A N/A N/A P-5196 Tilt cylinder without release valve N/A N/A N/A P Adjusting head (1") N/A N/A N/A P-833 Push- Pull cylinder 600mm (Measurement 8 3/ N/A N/A N/A P-7997 Push- Pull cylinder 700mm (Measurement 3 1/ N/A N/A N/A P-8003 Old Style Push-Pull Cylinder No. Description ILUK 33 ILUK ILUK 55 ILUK 66 Push- Pull cylinder 600mm (Measurement 8 3/P- P- P- P- Push- Pull cylinder 700mm (Measurement 3 1/P P P P Fax: (609) / 1

10 ILUK CYLINDER COMPONENTS Lift cylinder Built to Deliver - Every Time Tilt cylinder No. Description ILUK 33 ILUK ILUK 55 ILUK 66 Piston rod diameter- lift cylinder 55mm ( ¼'') 70mm ( ¾'') 70mm ( ¾'') 75mm (3'') Piston rod diameter- tilt cylinder 0mm (1 ½'') 5mm (1 ¾'') 5mm (1 ¾'') 50mm ('') 3 Adjusting head see no.3 on page 9 'ILUK CYLINDER' 5 Piston rod ( lift arm) Rebuild kit ( lift arm) P-03 P P-3799 P-0187 P-3799 P-0187 P-3800 P-0185 Piston rod (only 700 lift arm) Rebuild kit (only 700 lift arm) P-03 P P-99 P-0187 P-99 P-0187 N/A N/A 6 Adaptor / hose fitting P-8863 P-8863 P-8863 P Restrictor control valve (800-00) P-559 P-6388 P-6388 P-5551 Restrictor control valve (only 700) P-559 P-5551 P-5551 N/A 8 Release valve 1V P P P P Bushing P-3367 P-3363 P-3363 P-336 Grease zerk P P P P Sleeve - lift cylinder P-990 P-9836 P-9836 N/A 1 Clamp P P P N/A Piston rod for tilt cylinder P P-0866 P-0866 P-85 1 End plug P P P P-90 Rebuild kit - tilt cylinder P-3067 P P P-5 16 Adaptor / hose fitting P-8863 P-8863 P-8863 P Restrictor control valve P-559 P-5551 P-5551 P-6 18 Lock nut for tilt cylinder P P P P Grease zerk P P P P Rubber bellows P P P N/A 1 Clamp P P P N/A Grease zerk P P-1893 P-1893 P Red cap P P P P Double locking valve P-1866 P-1866 P-1866 P-1866 Fax: (609) / 1

11 ILUK CYLINDER COMPONENTS Built to Deliver - Every Time Push-pull cylinder for Piston rod 600mm (73mm) for Piston rod 700mm (8mm) (5mm) (6mm) No. Description ILUK 33 ILUK ILUK 55 ILUK 66 5 Piston rod diameter - 600mm 30mm (1 ¼'') 30mm (1 ¼'') 30mm (1 ¼'') 30mm (1 ¼'') Piston rod diameter - 700mm 30mm (1 ¼'') 30mm (1 ¼'') 30mm (1 ¼'') 30mm (1 ¼'') Piston rod P-897 P-897 P-897 P-897 Piston rod P-77 P-77 P-77 P-77 6 End plug P-03 P-03 P-03 P-03 7 Rebuild kit P P P P Pin incl. cotter pin P P P P Washer P-3363 P-3363 P-3363 P-336 Pipe Pipe P-7989 P-7990 P-7989 P-7990 P-7989 P-7990 P-7989 P-7990 Pipe Pipe P-7998 P-7999 P-7998 P-7999 P-7998 P-7999 P-7998 P Fitting - 90 elbow P-1366 P-1366 P-1366 P-1366 Tee- Fitting P-075 P-075 P-075 P Banjo Fitting - early style P P P P Fax: (609) / 1

12 ILUK MBB POWER PACK How to identify: MBB Bosch No. Description ILUK 33 ILUK ILUK 55 ILUK 66 1 Power pack P-6000 P-6000 P-6000 P-60 Motor 1 Volt P P P P-83 3 Motor solenoid P-017 P-017 P-017 P-017 Shift valve (S-5) P-1991 P-1991 P-1991 P Pressure control valve P-1981 P-1981 P-1981 P-1981 Shuttle valve since 1998 P-597 P-597 P-597 P Flow divider till 1998 P-198 P-198 P-198 P Flow control valve (R5) P P P P-6 8 Coupler P-66 P-66 P-66 P Pump P P P P-971 Pump filter P-1980 P-1980 P-1980 P-1980 Clamp for oil reservoir P-6509 P-6509 P-6509 P Breather cap P-6518 P-6518 P-6518 P-6518 Oil reservoir P-683 P-683 P-683 P Hydraulic hose P-1885 P-1885 P-1885 P-1885 Adaptor P-8863 P-8863 P-8863 P Drain plug P P P P Sealing washer P-1980 P-1980 P-1980 P Pipe on request on request on request on request Carbon brushes kit ( pieces) P-0330 P-0330 P-0330 P-7399 Fax: (609) / 1

13 ILUK BOSCH POWER PACK How to identify: Built to Deliver - Every Time MBB Bosch No. Description ILUK 33 ILUK ILUK 55 ILUK 66 1 Power pack N/A N/A N/A N/A Motor 1 Volt P-1986 P-1986 P-1986 N/A 3 Motor solenoid P-017 P-017 P-017 N/A Shift valve (S5) P-5880 P-5880 P-5880 N/A 5 Pressure release valve P P P N/A 6 Shuttle valve P P P N/A 7 Flow control valve (R5) P P P N/A 8 Coupler P P P N/A 9 Pump P P P N/A Screen P P P N/A Reservoir clamp set P-308 P-308 P-308 N/A 1 Cap with filter P-1680 P-1680 P-1680 N/A Oil reservoir P-7096 P-7096 P-7096 N/A 1 Hydraulic Hose P-1885 P-1885 P-1885 N/A Adaptor P-8863 P-8863 P-8863 N/A 16 Pipe on request on request on request N/A 17 Carbon brushes kit ( pieces) P P P N/A Fax: (609) / 1

14 ILUK HYDRAULIC PIPE valve alu block - valve alu block No. Description ILUK 33 ILUK ILUK 55 ILUK valve alu block with adaptor P-9657 P-9657 P-9657 P valve alu block with adaptor P-09 P-09 P-09 P-09 Single locking release valve P P P P Double locking release valve P-1866 P-1866 P-1866 P-1866 Pipe - lower curb side P-9989 P-9989 P-9989 P Pipe - med. curb side P-9998 P-9998 P-9998 P Pipe - top curb side P-9970 P-9970 P-9970 P Pipe - lower driver side P-993 P-993 P-993 P Pipe - med. driver side P-995 P-995 P-995 P Pipe - top driver side P-9961 P-9961 P-9961 P-9961 Plastic holder P-0853 P-0853 P-0853 P-0853 Adaptor P-8863 P-8863 P-8863 P Adaptor P-9677 P-9677 P-9677 P-9677 Hydraulic hose kit - 6 pieces P-0333 P-0333 P-0333 P-0333 Hydraulic hose - each P P P P Hydraulic hose to push-pull-cylinder - each P-9 P-30 P-31 P-3 Hydraulic hose to power pack - each P-1885 P-1885 P-1885 P-1885 Fax: (609) / 1