ILF 33, 44, 55. Auto- Fold PARTS BREAK DOWN. Interlift Inc. dba MBB Palfinger

Transcription

1 ILF,, 55 Auto- Fold PARTS BREAK DOWN Interlift Inc. dba MBB Palfinger TEL. (888) FAX. (562) TEL.(609) FAX.(609) DATE: 9/7/2011 REVISION: 1.

2 ILF INDEX ILF - liftgate Auto- Fold Important gate information: On the top of the tube on the driver side No. Description Page 1 LIFTING GEAR 2 PINS & BUSHINGS BED EXTENSION 5 PLATFORM Aluminum 6 5 PLATFORM Steel-Aluminum 7 6 CONTROL SYSTEM 8 7 PC-BOARD AND CABLES 9 8 CYLINDER AND ADJUSTING HEAD 10 9 LIFT-, TILTCYLINDER COMPONENTS POWER PACK MBB POWER PACK BOSCH 1 12 HYDRAULIC PIPE 1 Fax: (609) / 1

3 ILF LIFTING GEAR Measure No. Description ILF ILF ILF 55 1 Lift arm P P P Main frame P P P Mount plate - curb side on request on request on request Mount plate - driver side on request on request on request 5 Cover with hinge - for control system P P P Rubber cover P P P Clamp for cover P P P Mount tube plastic end P P P Bumper - outer P P P Bumper - center P P P Grease zerk P P P Grease zerk 5 degree P P P Red cap P P P Rubber snubber with hardware P P P Wheel with hardware P P P Bracket for wheels (just bracket) on request P P Fax: (609) / 1

4 ILF PINS & BUSHINGS mm Inch Part No. 1 1 / /1 1 / 8 x1 1 / 1 1 / /1 1 / 8 x1 / / /1 1 / 8 x1 7 / / 8 /1 / 8 x1 / / 8 /1 / 8 x1 5 / 8 1 / /1 5 / 8 x1 5 / 8 2/28 x 1 2/28 x 6 2/28 x 8 0/6 x 6 0/6 x 1 /0 x 1 P-1067 P-106 P P-1066 P-106 P-1062 Measure mm Inch Part No. 28 x x x x 91 6 x x x / 8 x 7 / / 8 x 7 1 / / 8 x 7 / 8 1 / 8 x 5 / 8 1 / 8 x 9 1 / 8 x / 8 x / P P P P-1509 P P P-1171 No. Description ILF ILF ILF 55 PINS 1 Pin lift arm, lift cylinder ; tube, cyllinder P P P Pin tube, lift arm P P P Pin lift arm, shackle, platform P P P Pin incl. ground roller kit P GRKILF GRKILF 5 Bolt, pin lock P P P BUSHINGS 6 Bushing lift arm P-10 6 P-10 6 P Bushing lift arm P P P Bushing - steel/alu platfrom shackle N/A P-10 6 P-10 6 Bushing - alu/alu platfrom shackle P N/A N/A KITS Pin kit lifting gear, platform, cylinders, incl.2 ground rollers PKILF PKILF PKILF Bushing kit, compl. lifting gear, platform, cylinders BKILF BKILF BKILF Fax: (609) / 1

5 ILF BED EXTENSION AND BUMPERS 1 2 Measure width Measure Measure length No. 1 2 Description Part no. BED EXTENSION for ILF - length 102" (2600mm) P for ILF, 55 - length 101" (2560mm) BE-ASM-ILF55 DOCK BUMPER - CURB SIDE length 2" (610mm), width " (76mm) R 2 Step length 2" (610mm), width " (101mm) - HD HDR length 2" (610mm), width " (101mm) - HD with lights HDR-LC 1 Step length 20" (5mm), width " (76mm) R DOCK BUMPER - DRIVER SIDE length 2" (610mm), width " (76mm) L 2 Step length 2" (610mm), width " (101mm) - HD HDL length 2" (610mm), width " (101mm) - HD with lights HDL-LC 1 Step length 20" (5mm), width " (76mm) L RUBBER BUMPER Rubber bumper KITS (Curb and driver side) Dock bumper - length 2" (610mm), width " (76mm) S 2 Step Dock bumper HD - length 2" (610mm), width " (101mm) HDS Dock bumper HD with lights- length 2" (610mm), width " (101mm) HDS-OR 1 Step Dock bumper - length 20" (5mm), width " (76mm) S Fax: (609) / 1

6 ILF PLATFORM Aluminum platform , No. Description ILF 1 Platform - alu / alu PFA62 2 Main section on request Tip section on request Shackle P Rod - diameter 20mm (¾") P Cart stop lid - curb side P Cart stop lid - driver side P Pin lift arm, shackle, platform see page 9 Pin incl. ground roller kit P Hinge - width " length 7 ⅞" (200mm) - cut to required length P Torsion bar - diameter ⅜" (9mm) - curb side P Torsion bar - diameter ⅜" (9mm) - driver side P Torsion bar - diameter ½" (12mm) - driver side P Torsion bar retainer P Foot control button 2-wire P Plate P Aluminum cap tip - curb side - with cart stops P Measure 1 1 Aluminum cap tip - curb side - without cart stops on request 16 Aluminum cap tip - driver side - with cart stops P Aluminum cap tip - driver side - without cart stops on request 17 Side profile - curb side - cut to required length P Side profile - driver side - cut to required length P Warning light - LED P Rubber snub with heax head bolt P Plastic bracket P Side fill in - curb side - cut to required length P Side fill in - driver side - cut to required length P Center fill in P Interlock latch - curb side P A Interlock latch - driver side P-10 97A 26 Spring clip P Spring P Fax: (609) / 1

7 ILF PLATFORM Cartstop - spring loaded Steel-Aluminum platform No. Description ILF ILF 55 Platform with cartstops - steel-alu PFA2F-W/CS PFA2F-W/CS 1 Platform without cartstops - steel-alu PFA2F PFA2F 2 Main section on request on request Tip section on request on request Shackle P P Rod - diameter 20mm (¾") P P Cart stop lid - curb side P P Cart stop lid - driver side P P Pin lift arm, shackle, platform see page see page 9 Pin incl. ground roller kit GRKILF GRKILF 10 Hinge - width " length 7 ⅞"(200mm) - cut to required length P P Torsion bar P P Torsion bar retainer P P Foot control button 2-wire P P Plate P P Measure Plastic cap tip - curb side - with cart stops P P Plastic cap tip - curb side - without cart stops P P Plastic cap tip - driver side - with cart stops P P Plastic cap tip - driver side - without cart stops P P Side profile bottom P P Side profile top P P Warning light - LED P P Sliding rod P P Spring P P Plastic hold down clip P P Plastic rod support P P Spring clip P P Plastic bracket P P Rubber snub with heax head bolt P P Fax: (609) / 1

8 ILF CONTROL SYSTEM Built to Deliver - Every Time Until 200: K- style Since 200: K plus- style No. Description 1 Complete outer plastic box 2 Control panel with PC-board - conversion kit Flip down lid Plastic cover control box 5 Momentary turn knob and contact block 6 Control box with PC-board and harness Control box with cable (without PC-board) 7 Complete outer plastic box 8 Operation lable 9 Flip down lid 10 Momentary turn knob 11 Contact block 12 2 Button hand control with coil Button hand control with coil and plug 2 Button hand control with coil and 7 way plug Plug, way Plug, Hella, 7 way Socket, way Socket, Hella, 7 way w/ seal 16 Limit switch 17 Holster for hand control 18 Foot control button 2 wire 19 Foot control button 20 Cab on-off switch 21 PC- Board - K plus style 22 On- off switch Fax: (609) / 1 Part No. P P F P P P P P P ATG-ILF P P P P P P P P P A P P P P-1 29 P F P

9 ILF PLUS PC-BOARD AND CABLES No. Description Part No. 1 PC- board P F 2 Cover for control system P Clamp for cover P Wire harness for control box (J0) P Wire harness for hand control (J1) P Wire harness for power pack (J1) P Wire harness for cab on-off switch (J11) P Power relay for J11 P Wire harness for warning lights and foot control (J) P Cable for solenoid valve (J) P Sensor B1 for lift arm (J1) P Sensor B15 for platform (J1) P Fax: (609) / 1

10 ILF CYLINDER No.1 Lift cylinder No.2 Tilt cylinder No. Adjusting head curb side driver side No. Description ILF ILF ILF 55 1 Lift cylinder without release valve P-1 85 P P Tilt cylinder without release valve - curb side Adjusting head - curb side P P P P P P Tilt cylinder without release valve - driver side Adjusting head - driver side P P P P P P Fax: (609) / 1

11 ILF CYLINDER COMPONENTS Lift cylinder Tilt cylinder No. Description ILF ILF ILF 55 Piston rod diameter- lift cylinder 55mm (2 ¼'') 70mm (2 ¾'') 70mm (2 ¾'') Piston rod diameter- tilt cylinder 0mm (1 ½'') 5mm (1 ¾'') 5mm (1 ¾'') Adjusting head see no. on page 10 'ILF CYLINDER' Piston rod P P P Rebuild kit P P P Adaptor / hose fitting P P P Restrictor control valve P P P Release valve 12V P P P Bushing P P-10 6 P Grease zerk P P P Sleeve - lift cylinder P P P Clamp P P P Piston rod for tilt cylinder P P P End plug P P P Rebuild kit - tilt cylinder P P P Adaptor / hose fitting P P P Restrictor control valve P P P Lock nut for tilt cylinder P P P Grease zerk P P P Rubber bellows P P P Clamp P P P Grease zerk P P P Red cap P P P Hydraulic hose - each P P P Fax: (609) / 1

12 ILF MBB POWER PACK How to identify: MBB Bosch No. Description ILF ILF ILF 55 1 Power pack P P P Motor 12 Volt P P P Motor solenoid P P P Shift valve (S-5) P P P Pressure control valve P P P Shuttle valve since 1998 P P P Flow divider till 1998 P P P Flow control valve (R5) P P P Coupler P P P Pump P P P Pump filter P P P Clamp for oil reservoir P P P Breather cap P P P Oil reservoir P P P Hydraulic hose P P P Adaptor P P P Drain plug P P P Sealing washer P P P Pipe on request on request on request 22 Carbon brushes kit ( pieces) P P P Fax: (609) / 1

13 ILF BOSCH POWER PACK How to identify: Built to Deliver - Every Time MBB Bosch No. Description ILF ILF ILF 55 1 Power pack N/A N/A N/A 2 Motor 12 Volt P P P Motor solenoid P P P Shift valve (S5) P P P Pressure release valve P P P Shuttle valve P P P Flow control valve (R5) P P P Coupler P P P Pump P P P Screen P P P Reservoir clamp set P P P Cap with filter P P P Oil reservoir P P P Hydraulic Hose P P P Adaptor P P P Pipe on request on request on request 17 Carbon brushes kit ( pieces) P P P Fax: (609) / 1

14 ILF HYDRAULIC PIPE No. Description ILF ILF ILF 55 1 Hydraulic pipe kit (without hoses) P P P Alu valve block with adaptor P P P Hydraulic hose kit - 6 pieces P-10 2 P-10 2 P-10 2 Hydraulic hose - each P P P Hydraulic hose to power pack - each P P P Pipe - lower curb side P P P Pipe - med. curb side P P P Pipe - top curb side P P P Pipe - lower driver side P P P Pipe - med. driver side P P P Pipe - top driver side P P P Hose fitting P P P Hose fitting P P P Plastic holder P P P Fax: (609) / 1