PARTS LIST MANUAL INDUSTRIAL AIR COMPRESSOR 3000P, 3700, PV, 3700V, 4500V 30, 37 & 45 KW 40, 50 & 60 HP R06 WARRANTY NOTICE

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1 PARTS LIST MANUAL INDUSTRIAL AIR COMPRESSOR 3000P, 3700, PV, 3700V, 4500V 30, 37 & 45 KW 40, 50 & 60 HP WARRANTY NOTICE Failure to follow the instructions and procedures in this manual or, misuse of this equipment will VOID its warranty! PART NUMBER: R06 KEEP FOR FUTURE REFERENCE COPYRIGHT 2014 SULLAIR The information in this manual is current as of its publication date, and applies to compressor serial number: and all subsequent serial numbers.

2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair s corporate headquarters training facility located at Michigan City, Indiana. Instruction includes training on the function and installation of Sullair service parts, troubleshooting common faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance, contractor maintenance, and service personnel. For detailed course outlines, schedule, and cost information contact: SULLAIR TRAINING DEPARTMENT SULLAIR or (ext. 5623) training@sullair.com - Or Write - Sullair 3700 E. Michigan Blvd. Michigan City, IN Attn: Service Training Department.

3 TABLE OF CONTENTS PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION PROCEDURE FOR ORDERING PARTS RECOMMENDED SERVICE PARTS LIST COMPRESSOR, FRAME AND DRIVE 3000P AND 3700 MODELS COMPRESSOR, FRAME AND DRIVE 4500 MODEL AIR INLET SYSTEM, STANDARD 3000P, 3700 AND 4500 SERIES AIR PIPING, AIR-COOLED AIR PIPING WATER-COOLED 3000P AND AIR PIPING, WATER-COOLED AIR PIPING WITH INTEGRAL DRYER FLUID PIPING, AIR-COOLED FLUID PIPING, WATER-COOLED COOLING AND LUBRICATION SYSTEM, AIR-COOLED FLUID COOLING SYSTEM, WATER- COOLED 3000P, DISCHARGE, SEPARATOR/SUMP AND PIPING SYSTEM MOISTURE DRAIN MOISTURE DRAIN WITH INTEGRAL DRYER MOISTURE DRAIN, WATER-COOLED PNEUMATIC CONTROL SYSTEM WITH STANDARD SEQUENCING PNEUMATIC CONTROL SYSTEM SSTL WITH SEQUENCING CONTROL SYSTEM AND ELECTRICAL PARTS, MFV CONTROL SYSTEM AND ELECTRICAL PARTS, WYE-DELTA CONTROL SYSTEM AND ELECTRICAL PARTS, VSD CONTROL SYSTEM AND ELECTRIC PARTS, YD CE CONTROL STARTER-MFV CONTROL STARTER WYE-DELTA CONTROL STARTER-VSD CONTROL STARTER-YD CD N ENCLOSURE, AIR-COOLED ENCLOSURE, WATER-COOLED ENCLOSURE, AIR-COOLED WITH INTEGRAL DRYER DRYER OPTION ASSEMBLY ASSEMBLY CLEAN AIR INLET AIR- COOLED ASSEMBLY CLEAN AIR INLET WATER- COOLED

4 TABLE OF CONTENTS (CONTINUED) PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION ASSEMBLY CLEAN AIR INLET AIR- COOLED WITH INTEGRAL DRYER DECAL LOCATIONS, AIR-COOLED AND WATER-COOLED DECAL LOCATIONS, AIR-COOLED WITH INTEGRAL DRYER DECAL GROUP

Parts List 1.1 Procedure for Ordering Parts Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased.

5 Parts List 1.1 Procedure for Ordering Parts Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone numbers or fax numbers below. The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair may lead to hazardous conditions over which Sullair has no control. Such conditions include, but are not limited to, bodily injury and compressor failure. When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor. See Figure 1-1: Serial Plate / Serial Number Location. Sullair 3700 East Michigan Boulevard Michigan City, Indiana U.S.A Telephone: SULLAIR (U.S.A. only) Fax: CUSTOMER CARE for PARTS and SERVICE SULLAIR ( ) Figure 1-1: Serial Plate / Serial Number Location S-Energy P12 ( R06) 5

6 1.2 Recommended Service Parts List Key Part Number Qty. Description Notes ELEMENTS ELEMENT, COMPRESSOR FLUID FILTER ELEMENT, HEAVY DUTY AIR FILTER (3000P, 3700, 4500) ELEMENT, REPLACEMENT FOR SEPARATOR KIT KIT, REPAIR FOR MINIMUM PRESSURE / CHECK VALVE KIT, CAP FOR MINIMUM PRESSURE CHECK VALVE KIT, O-RING FOR MINIMUM PRESSURE CHECK VALVE KIT, PISTON FOR MINIMUM PRESSURE CHECK VALVE KIT, REPAIR FOR MINIMUM PRESSURE / CHECK VALVE KIT, CAP FOR MINIMUM PRESSURE CHECK VALVE KIT, O-RING FOR MINIMUM PRESSURE CHECK VALVE KIT, PISTON FOR MINIMUM PRESSURE CHECK VALVE KIT, REPAIR FOR THERMAL VALVE (SULLUBE) KIT, REPAIR FOR THERMAL VALVE (24KT OR 175 PSIG) KIT, REPAIR FOR PRESSURE REGULATOR KIT, REPAIR FOR BLOWDOWN VALVE KIT, REPAIR FOR CONTROL SOLENOID VALVE KIT, COIL REPLACEMENT FOR CONTROL SOLENOID VALVE COIL KIT, REPAIR INLET VALVE (INTEGRATED WITH COMPRESSOR UNIT) KIT, REBUILD INLET VALVE KIT, REPAIR FOR V-TYPE STRAINER KIT, REPAIR FOR SHAFT SEAL (12 SERIES) KIT, TOOL FOR SHAFT SEAL INSTALLATION (12 SERIES) FILTER, SCAVENGE LINE KIT, SEAL REPLACEMENT FOR SEPARATOR TRAP S-Energy P12 ( R06) 6

7 1.2 Recommended Service Parts List Key Part Number Qty. Description Notes FLUIDS (I) FLUID, SRF 1/4000 (5 GAL/19 LITER) (I) LUBRICANT, SULLUBE (STD.) (5 GAL/19 LITER) (I) LUBRICANT, 24 KT (5 GAL/19 LITER) (I) LUBRICANT, FOOD GRADE (5 GAL/19 LITER) (I) FOR PROPER AMOUNT OF FLUID FILL, PLEASE CONSULT SECTION 3.4: LUBRICATION GUIDE ON PAGE 26 IN USER MANUAL CAUTION Mixing of other lubricants within the compressor unit will void all warranties. S-Energy P12 ( R06) 7

8 1.3 Compressor, Frame and Drive 3000P and 3700 Models R02 S-Energy P12 ( R06) 8

9 1.3 Compressor, Frame and Drive 3000P and 3700 Models Key Part Number Qty. Description Notes FRAME, 37KW ISOL, VIB AIR END 50HP ADAPTER, COMPR/MOTOR 50HP MA GRILLE, COUPLING GUARD 50HP HUB, CPLG 1.75 BORE 20R HUB, CPLG BORE 20R ELEMENT, CPLG 20R COVER, CPLG ELEMENT 20R ISOL, VIB MOTOR 37KW PLT, MTR SEAL 3000/3700/ NUT, HEX METRIC M12 X CAPSCR, HEX 8.8 M12 X 40MM CAPSCR, HEX 8.8 M12 X 50MM CAPSCR, HEX GR5 5/8-11 X 1 3/ WASHER, SPR LOCK REG PLTD 5/ WASHER, SPR LOCK-METRIC PLTD M WASHER, ISO HV SCREW, HEX SERR WASHER M8 X WASHER, NORD-LOCK PL M12 SP 20 COMPRESSOR 1 VARIOUS 21 MAIN MTR 1 VARIOUS 50 HP NOTES A FROM AIR INLET FILTER B OIL RETURN FROM SIGHTGLASS ON RECEIVER TANK C TO RECEIVER TANK D FROM BLOWDOWN VALVE E MAIN OIL CONNECTION S-Energy P12 ( R06) 9

10 1.4 Compressor, Frame and Drive 4500 Model R02 S-Energy P12 ( R06) 10

11 1.4 Compressor, Frame and Drive 4500 Model Key Part Number Qty. Description Notes FRAME, 37KW SPCR, AIR END SHAFT HEIGHT 60HP ADAPTER, COMPR/MOTOR 50HP MA ISOL, VIB MOTOR/AIREND 50/60HP GRILLE, COUPLING GUARD 50HP HUB, CPLG 1.75 BORE 20R HUB, CPLG BORE 20R ELEMENT, CPLG 20R COVER, CPLG ELEMENT 20R ISOL, VIB MOTOR 37KW PLT, MTR SEAL 3000/3700/ NUT, HEX METRIC M12 X CAPSCR, HEX 8.8 M12 X 40MM CAPSCR, HEX 8.8 M12 X 50MM CAPSCR, HEX GR5 5/8-11 X 1 3/ WASHER, SPR LOCK REG PLTD 5/ WASHER, SPR LOCK-METRIC PLTD M WASHER, ISO HV SCREW, HEX SERR WASHER M8 X WASHER, NORD-LOCK PL M12 SP 21 COMPRESSOR 1 VARIOUS 22 MAIN MTR 1 VARIOUS 60HP NOTES: A FROM AIR INLET FILTER B OIL RETURN FROM SIGHTGLASS ON RECEIVER TANK C TO RECEIVER TANK D FROM BLOWDOWN VALVE E MAIN OIL CONNECTION S-Energy P12 ( R06) 11

12 1.5 Air Inlet System, Standard 3000P, 3700 and 4500 Series R02 S-Energy P12 ( R06) 12

13 1.5 Air Inlet System, Standard 3000P, 3700 and 4500 Series Key Part Number Qty. Description Notes FILTER, AIR HOSE, RUBBER EL 120DEG 4 INL WS CLAMP, HOSE I.D INDICATOR, RESTRICTION 20 H NUT, SERR FLNG M8 X SCREW, HEX SERR WASHER M8 X 25 S-Energy P12 ( R06) 13

14 1.6 Air Piping, Air-Cooled R02 S-Energy P12 ( R06) 14

15 1.6 Air Piping, Air-Cooled Key Part Number Qty. Description Notes TUBE, MPV/CLR/MOIST SEP LS SUPT, OUTLET CONN 1-1/2NPT TUBE, MPV - AC DEG SEP, WTR SCWS-235N 1 1/2 L/AD TUBE, A/C TO TRAP 1.5 ORFS 3700 NIT CONN, TUBE-M 1 1/2 X 1 1/ ELBOW, TUBE 90 DEG M 1 1/2 X 1 1/ ELBOW, TUBE STR THRD 1 1/2 X 1 7/ NUT, SERR FLNG M8 X SCREW, HEX SERR WASHER M8 X ELB, MET ST THD/ORFS M48 X 1 1/ ELB, MET ST THD/ORFS M48 X 1 1/ CONN, TUBE-M 1 1/2 X 1 1/2 NOTES: A TO AFTERCOOLER B FROM AFTERCOOLER C FROM MINIMUM PRESSURE VALVE S-Energy P12 ( R06) 15

16 1.7 Air Piping Water-Cooled 3000P and R07 S-Energy P12 ( R06) 16

17 1.7 Air Piping Water-Cooled 3000P and 3700 Key Part Number Qty. Description Notes TUBE, MPV TO AFTRCLR 50HP WC TUBE, AFTRCLR TO OUTLET 50HP WC SEP, WTR SCWS-235N 1 1/2 L/AD SUPT, OUTLET CONN 1-1/2NPT CONN, TUBE-M 1 1/2 X 1 1/ ELBOW, TUBE 90 DEG M 1 1/2 X 1 1/ ELBOW, TUBE STR THRD 1 1/2 X 1 7/ CONN, TUBE STR THD 1 1/2 X 1 7/ ELBOW, PIPE 90 DEG PLT 1 1/ NIPPLE, PIPE-XS PLT 1 1/2 X CL NIPPLE, PIPE-XS PLT 1 1/2 X NUT, SERR FLNG M8 X SCREW, TF-HEX M8 X 16 BLK ZINC S-Energy P12 ( R06) 17

18 1.8 Air Piping, Water-Cooled R04 S-Energy P12 ( R06) 18

19 1.8 Air Piping, Water-Cooled 4500 Key Part Number Qty. Description Notes TUBE, MPV TO CLR 12/ TUBE, MPV TO AFTRCLR 50HP WC SEP, WTR SCWS-235N 1 1/2 L/AD SUPT, OUTLET CONN 1-1/2NPT CONN, TUBE-M 1 1/2 X 1 1/ ELBOW, TUBE 90 DEG M 1 1/2 X 1 1/ ELBOW, TUBE STR THRD 1 1/2 X 1 7/ CONN, TUBE STR THD 1 1/2 X 1 7/ ELBOW, PIPE 90 DEG PLT 1 1/ NIPPLE, PIPE-XS PLT 1 1/2 X CL NIPPLE, PIPE-XS PLT 1 1/2 X NUT, SERR FLNG M8 X SCREW, TF-HEX M8 X 16 BLK ZINC S-Energy P12 ( R06) 19

20 1.9 Air Piping with Integral Dryer R02 S-Energy P12 ( R06) 20

21 1.9 Air Piping with Integral Dryer Key Part Number Qty. Description Notes TUBE, MPV - AC DEG SEP, WTR SCWS-235N 1 1/2 L/AD HOSE, AIR EVAP TO AIROUT HOSE, AIR MOISTSEP TO HEAT EXH SUPT, OUTLET CONN. 1-1/2 NPT TUBE, A/C TO TRAP 1.5 ORFS 3700 NIT ELBOW, TUBE STR THRD 1 1/2 X 1 7/ CONN, 37 FL/MPT PLTD 1 1/2 X 1 1/ ELBOW, 37FL 90M 1 1/2 X 1 1/ NUT, SERR FLNG M8 X SCREW, HEX SERR WASHER M8 X ELB, MET ST THD/ORFS M48 X 1 1/ ELBOW, 37FL 90BSP-OR 1 1/2 X 1 1/ ELB, MET ST THD/ORFS M48 X 1 1/ CONN, TUBE-M 1 1/2 X 1 1/2 NOTES: A1: PACKAGE DISCHARGE PRESSURE P2 A2: TO AFTERCOOLER A3: FROM MINIMUM PRESSURE VALVE A4: FROM AFTERCOOLER A5: FROM MOISTURE DRAIN A6: CUSTOMER AIR OUT CONNECTION S-Energy P12 ( R06) 21

22 1.10 Fluid Piping, Air-Cooled R01 S-Energy P12 ( R06) 22

23 1.10 Fluid Piping, Air-Cooled Key Part Number Qty. Description Notes HOSE, MEDIUM PRESSURE ORFS F-SWVL 1 X HOSE, MEDIUM PRESSURE ORFS F-SWVL 1 X BLOCK, THERMAL VALVE 50HP CONNECTOR, ORFS X METR ORING 3/4 50HP ELBOW, 90 1 SAE X 3/4 ORFS FILTER, CORELESS M27 6 L O-RING, VITON 13/16 X 1/ O-RING, VITON 1 5/16 X 1/ SCREW, SOCKET ISO M10 X 80MM PC CONNECTOR, METR STR THD/ORFS M27 X 3/ ELBOW, MET ST THD/ORFS M27 X 3/ UNION, STR THD ISO 6149 M27 X 2 13 Thermal 1 VARIOUS S-Energy P12 ( R06) 23

24 1.11 Fluid Piping, Water-Cooled R03 S-Energy P12 ( R06) 24

25 1.11 Fluid Piping, Water-Cooled Key Part Number Qty. Description Notes ADAPTER, SAE 1 5/16 X 1 5/ CONNECTOR, SAE X ORFS HOSE, MEDIUM PRESSURE ORFS F-SWVL 3/4 X ELBOW, 90 1 SAE X 3/4 ORFS HOUSING, THERMAL VALVE 50HP W/C FILTER, CORELESS M27 6 L HOSE, MEDIUM PRESSURE ORFS F-SWVL 3/4 X TEE, ISO-6149/NPT OIL RET HOSE, MEDIUM PRESSURE ORFS F-SWVL 3/4 X HOSE, MEDIUM PRESSURE ORFS F-SWVL 3/4 X SUPPORT, P12 WC OIL FILTER NUT, HEX F PLTD 1/ O-RING, VITON 1 5/16 X 1/ SCREW, HEX SER WASHER 1/4-20 X 1/ PLUG, PIPE 1/4 3000# STL PLT CONNECTOR, METR STR THD/ORFS M27 X 3/ ELBOW, MET ST THD/ORFS M27 X 3/ UNION, STR THD ISO 6149 M27 X 2 19 THERMAL 1 VARIOUS NOTES: USED WITH WATER REGULATING VALVE OPTION. A- FLUID COOLER INLET B- WATER REGULATING VALVE C- FLUID COOLER OUTLET D- FLUID INJECTION ON UNIT E- FLUID RETURN FROM SUMP TANK S-Energy P12 ( R06) 25

26 1.12 Cooling and Lubrication System, Air-Cooled R02 S-Energy P12 ( R06) 26

27 1.12 Cooling and Lubrication System, Air-Cooled Key Part Number Qty. Description Notes FAN, CENTRIFUGAL 18 FLAT BLADE FAN, CENTRIFUGAL 20 FLAT BLADE FAN, CENTRIFUGAL 20 CURVED BLADE DUCT, CENTRIFUGAL FAN SUPPORT, FAN MOTOR 50HP PANEL, VENTURI 18 FAN PANEL, VENTURI 20 FAN ADAPTER, VENTURI 18 FAN ADAPTER, VENTURI 20 FAN GUARD, FAN DISCHARGE BUSHING, SPLIT TAPER P1 1 1/ WEATHERSTRIP, 3/16 X 3/8 FT NUT, HEX METRIC M8 X CAPSCREW, HEX 8.8 M8 X 20MM CAPSCREW, HEX 8.8 M8 X 40MM WASHER, ISO HV NUT, SERR FLNG M8 X SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M8 SP COOLER, AIR/OIL 60HP COOLER, AIR/OIL 50HP COOLER, AIR/OIL 60HP CE COOLER, AIR/OIL 50HP CE 17 VARIOUS 1 FAN MOTOR S-Energy P12 ( R06) 27

28 1.12 Cooling and Lubrication System, Air-Cooled Key Part Number Qty. Description Notes Notes A1- IN FROM MPV A2- OUT TO WATER SEPARATOR A3- THERMAL BYPASS VALVE A4: COOLER PACK ASSEMBLYRESTS ON TOP RAILS OF CANOPY. THREAD FORMING SCREWS ATTACH COOLER PACK TO RAILS A5: BUSHING USED ON 3HP FAN MOTOR HIGH STATIC/HIGH AMBIANT APPLICATIONS. REMOVE BUSHING SHIPPED WITH FAN & INSTALL S-Energy P12 ( R06) 28

29 Notes S-Energy P12 ( R06) 29

30 1.13 Fluid Cooling System, Water-Cooled 3000P, R06 S-Energy P12 ( R06) 30

31 1.13 Fluid Cooling System, Water-Cooled 3000P, 3700 Key Part Number Qty. Description Notes CLR, LS12V OIL/WTR 5 X VLV, SOL 2WNC 3/4 250# N SUPT, HT EXCH W/C 50HP SUPT, WATER CONN 3/4 WS-37 W/C U-BOLT, W/SADDLE ELB, TUBE 3/4 -PLSTC X 3/4 -NPT SPCR, STL TUBE.50 O.D. X DRAINLOCK, 1/ VALVE, WATER REG 3/ F CLR, AFTRCLR 1-1/2 NPT AIR/1 NPT WTR PORTS ELBOW, 90 1/4T PLS X 1/4 NPT M TUBING, THERMOPLASTIC 3/4 (FT) CONN, MALE PLASTIC TUBING 3/4X3/ ELBOW, PIPE 90 DEG PLT 3/ NIPPLE, PIPE PLTD 3/4 X 2 1/ NIPPLE, PIPE-XS PLT 3/4 X NIPPLE, PIPE-XS PLT 3/4 X BUSHING, RED HEX PLTD 3/8 X 1/ BUSHING, RED HEX PLTD 1 X 3/ ELBOW, PIPE 90F 1/4 X 1/4 BRASS NIPPLE, PIPE-HX BRASS 3/8 X 1/ NUT, SERR FLNG M8 X SCREW, HEX SERR WASHER M8 X 16 NOTES: A1: AIR BLEED VALVE S-Energy P12 ( R06) 31

32 1.13 Fluid Cooling System, Water-Cooled 3000P, 3700 Key Part Number Qty. Description Notes A2: TO PSW2 LOW WATER PRESSURE SWITCH IN ELECTRICAL CONTROL BOX A3: FROM FLUID FILTER OUTLET A4: FROM FLUID FILTER INLET A5: TO WATER SEPARATOR A6: TO MINIMUM PRESSURE VALVE A7: WATER OUT A8: WATER IN * USED ON MACHINES REQUIRING WATER REGULATING VALVE OPTION. ** USED ON MACHINES REQUIRING WATER SOLENOID VALVE OPTION. S-Energy P12 ( R06) 32

33 Notes S-Energy P12 ( R06) 33

34 1.14 Discharge, Separator/Sump and Piping System R07 S-Energy P12 ( R06) 34

35 1.14 Discharge, Separator/Sump and Piping System Key Part Number Qty. Description Notes ADPT, SAE 1 7/8-12 X 1 7/ VLV. MIN PRESS CHK 1-7/8 SAE 0-RING PORT TNK, SEP WS JNT, EXP AIREND-SEPARATOR 50HP ELB, SAE 1/4 (7/16-20) M X F FLG, KIT SAE SPLIT 2 M BOLT SPG, CONICAL OIL SEP GROUND WS ISOL, VIB WS 30/37/45 REC TNK W, 10 GAGE GROUND BOND 12 M STRAP, TIE CABLE NYLON NUT, HEX METRIC M8 X SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M8 SP NOTES: A1 TO STRAINER ON SOLENOID VALVE ASSEMBLY A2 TO AFTERCOOLER IN A3 TO UNIT OIL RETURN PORT A4 FROM UNIT DISCHARGE A5 TO GROUNDING LOCATION ON FRAME A6 TO FRAME A7 P1 WET SUMP PRESSURE S-Energy P12 ( R06) 35

36 1.15 Moisture Drain R00 S-Energy P12 ( R06) 36

37 1.15 Moisture Drain Key Part Number Qty. Description Notes BUSHING, RED-BRS-1/2 X1/ GRIP, CORD N X 1/ ADAPTER, 1/2M BSPP-1/2F NPT BRASS VALVE, DRAIN COMBO 24 VDC ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT CONNECTOR, MALE1/4TUBE X 1/ HOSE, NYLON 1/4(FT) NOTES A1: TO CUSTOMER CONNECTION BRACKET A2: TO MOISTURE SEPARATOR A3: TO BOTTOM OF STARTER BOX S-Energy P12 ( R06) 37

38 1.16 Moisture Drain with Integral Dryer R01 S-Energy P12 ( R06) 38

39 1.16 Moisture Drain with Integral Dryer Key Part Number Qty. Description Notes BUSHING, RED BRS 1/2 X 1/ LOCKNUT, N4 CONDUIT SEALING GRIP, CORD N X 1/ ADAPTER, 1/2M BSPP-1/2F NPT PLATED STEEL VALVE, DRAIN COMBO 24 VDC VALVE, CHECK 1/ ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT HOSE, NYLON 1/4(FT) NIPPLE, PIPE PLTD 1/4 X BUSHING, RED HEX PLTD 1/2 X 1/ TEE, MALE PIPE BRASS 1/4 Notes A1: TO AIROUT BRACKET A2: FROM WATER SEPARATOR A3: TO BOTTOM OF STARTER BOX A4: FROM REFRIGERANT EVAPORATOR CONDENSATE HOSE S-Energy P12 ( R06) 39

40 1.17 Moisture Drain, Water-Cooled R00 S-Energy P12 ( R06) 40

41 1.17 Moisture Drain, Water-Cooled Key Part Number Qty. Description Notes BUSHING, RED-BRS-1/2 X1/ GRIP, CORD N X 1/ ADAPTER, 1/2M BSPP-1/2F NPT BRASS VALVE, DRAIN COMBO 24 VDC CONNECTOR, MALE1/4TUBE X 1/ HOSE, NYLON 1/4(FT) NOTES A1: TO CUSTOMER CONNECTION BRACKET A2: TO MOISTURE SEPARATOR A3: TO BOTTOM OF STARTER BOX S-Energy P12 ( R06) 41

42 1.18 Pneumatic Control System with Standard Sequencing R05 S-Energy P12 ( R06) 42

43 1.18 Pneumatic Control System with Standard Sequencing Key Part Number Qty. Description Notes BUSHING, RED BRS 1/4 X 1/ LOCKNUT, N4 CONDUIT SEALING VALVE, 1/2 BLDWN 1.8:1 250 PSIG VALVE, CHECK 1/4 POPPET STYLE VALVE, SOLENOID 3WNO 1/4 250# 24VDC TBG, NYLON 1/4 -OD RED TBG, NYLON 1/4 -OD BLUE TBG, NYLON 1/4 -OD YELLOW ORIFICE, FNPT X FILTER, PNEUMATIC 1/8 NPT 5MICR STRAINER, V-TYPE 300PSIX1/ HOSE, MED PRESS 0.50 X VALVE, PRESSURE REGULATOR ELBOW, 1/4 TUBE X 1/4 NPT TEE, MALE BRANCH SWIV 1/4 TUBE X 1/4 NPT ELBOW, 90DEG M SWVL 1/4T X 1/8NPT ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT CONNECTOR, MALE1/4TUBE X 1/ CONNECTOR, FEM TUBE 1/4 X 1/4 NPTF VALVE, SHUTTLE 1/4 NPT (DBL CHK) ADAPTER, FEM PIPE 1/4 X 7/ NIPPLE, CHASE COND 1/ ELBOW, 37FL 90M 1/2 X 1/ ELBOW, PIPE-90M 1/2 X 1/ TEE, MALE PIPE BRASS 1/ CONNECTOR, 37 FL 1/2 X 1/4 NPT NIPPLE, PIPE-HX BRASS 1/4 X 1/4 S-Energy P12 ( R06) 43

44 1.18 Pneumatic Control System with Standard Sequencing Key Part Number Qty. Description Notes Notes: A1- TO STARTER BOX A2- TO RECEIVER TANK A3- TO STARTER BOX A4- TO STATOR BELOW INLET A5- TO INLET VALVE A6- TO RECEIVER TANK A7- TO INLET ADAPTER A8- USE WITH 3000 MACHINE ONLY. A9- REMOVE STANDARD FITTING, REPLACE WITH STAINLESS STEEL FITTING. A10- PORT 2 A11- PORT 1 A12- PORT 3 A13- SOLONOID 1 A14- SOLONOID 4 A15- FLOW DIRECTION SERVICE KITS FOR KIT, REP STRAINER-V-TYPE SERVICE KITS FOR KIT, REPAIR PRESS REG VALVE SERVICE KITS FOR KIT, SOL VLV 3WNO 24VDC S-Energy P12 ( R06) 44

45 Notes S-Energy P12 ( R06) 45

46 1.19 Pneumatic Control System SSTL with Sequencing R07 S-Energy P12 ( R06) 46

47 1.19 Pneumatic Control System SSTL with Sequencing Key Part Number Qty. Description Notes BUSHING, RED BRS 1/4 X 1/ LOCKNUT, N4 CONDUIT SEALING VALVE, 1/2 BLDWN 1.8:1 250 PSIG VALVE, CHECK 1/4 POPPET STYLE VALVE, SOLENOID 3WNO 1/4 250# 24VDC ORIFICE, FNPT X FILTER, PNEUMATIC 1/8 NPT 5MICR NIPPLE, HEX TUBE 316S CAJON 1/ STRAINER, V-TYPE 300PSIX1/ HOSE, MED PRESS 0.50 X VALVE, PRESSURE REGULATOR ELBOW, 1/4 TUBE X 1/4 NPT NIPPLE, HX TBE 316S 1/ CONNECTOR, TUBE-M 1/4 SWGLK 316S CONNECTOR, TUBE-F 1/4 SWGLK 316S ELBOW, TUBE-M 1/4 SWGLK 316SS ELBOW, TUBE-M1/4T X1/8P SWG SS TEE, TUBE-M BRANCH 1/4 SWG SS VALVE, SHUTTLE 1/4 NPT (DBL CHK) ADAPTER, FEM PIPE 1/4 X 7/ TUBING, STNLS STL 1/4 20GA FT NIPPLE, CHASE COND 1/ ELBOW, 37FL 90M 1/2 X 1/ ELBOW, PIPE-90M 1/2 X 1/ TEE, MALE PIPE STAINLESS 1/ CONNECTOR, 37 FL 1/2 X 1/4 NPT Notes A1- TO STARTER BOX A2- TO RECEIVER TANK A3- TO STARTER BOX A4- TO STATOR BELOW INLET S-Energy P12 ( R06) 47

48 1.19 Pneumatic Control System SSTL with Sequencing Key Part Number Qty. Description Notes A5- TO INLET VALVE A6- TO RECEIVER TANK A7- TO INLET ADAPTER A8- USE WITH 3000 MACHINE ONLY. A9- REMOVE STANDARD FITTING, REPLACE WITH STAINLESS STEEL FITTING. A10- PORT 2 A11- PORT 1 A12- PORT 3 A13- SOLONOID 1 A14- SOLONOID 4 A15- FLOW DIRECTION Notes SERVICE KITS FOR KIT, REP STRAINER-V-TYPE SERVICE KITS FOR KIT, REPAIR PRESS REG VALVE SERVICE KITS FOR KIT, SOL VLV 3WNO 24VDC S-Energy P12 ( R06) 48

49 Notes S-Energy P12 ( R06) 49

50 1.20 Control System and Electrical Parts, MFV R09 S-Energy P12 ( R06) 50

51 1.20 Control System and Electrical Parts, MFV Key Part Number Qty Description Notes TUBE, NYL.25 X 040W BLK (FT) BLK, TERM END STOP CH STRIP, WEATHER 1 X 1/8 FOAM (FT) R, DIN 35MM (METERS) LOCKNUT, N4 CONDUIT SEALING GRIP, CD N X 1/ GRIP, CD N X 1/ XFMR, PT 150VA UNIV W.PRI FH XDCR, PRESS 0-250# RATIOMETRIC P, RTD 100 OHM PLAT 3.5 X 6FT W, 10 GAGE GROUND BOND 33 M RLY, SPTD DIN 10A 24VDC COIL XDCR, PRESS 0-250# 12FT CORD P, THERMISTER 3000 OHM NTC 12 L SNSR, RELATIVE HUMIDITY 1/2 0-5V RATIOME HEATER, ENCLOSURE 50W SWITCH, PRESSURE N.O. 10PSI ELBOW, 90 1/4 TUBE X 1/8 NPT HOLDER, FUSE KTK-R 3 POLE SOCKET, 8PIN 480V BUTTON, PUSH NON-ILLUM BLK N4X BLOCK, TERMINAL KT BLOCK, TERM ADAPTER KAD PLUG, HOLE N4 1/2 COND NUT, HEX METRIC M8 X WASHER, SPR LOCK-METRIC PLTD M WASHER, METRIC-ISO Fuse, dryer 3 VARIOUS S-Energy P12 ( R06) 51

52 1.20 Control System and Electrical Parts, MFV Key Part Number Qty Description Notes 29 FUSE, PRI 2 VARIOUS 30 FUSE, SEC 1 VARIOUS OVERLOAD 31 1 VARIOUS RELAY 32 PHASE MNTR 1 VARIOUS POWER 33 1 VARIOUS SUPPLY STARTER 34 1 VARIOUS ASSY NOTES: A1: TO FRAME A2: P2-PACKAGE DISCHARGE PRESSURE A3: P1-TO SUMP TANK WET SUMP PRESSURE A4: T1-TO SUMP TANK WET SUMP PRESSURE A5: SOLENOID 1 A6: SOLENOID 4 A7: SOLENOID 5-ELECTRIC DRAIN A8: SOLENOID 6- WATER SHUTOFF VALVE (WC ONLY) A9: FAN MOTOR CONNECTION (AC ONLY) A10: MOTOR WIRING A11: SCD DRAIN OPTION A12: WATER COOLED MACHINES ONLY A13: DRYER OPTION ONLY A14: HOLE TO BE DRILLED IN BOX AS NEEDED A15: PSW2-LOW WATER PRESSURE (WC ONLY) A16: HEATER OPTIONS ONLY A17: PHASE MONITOR OPTIONS ONLY A18: ENCLOSURE HEATER MOUNTED INSIDE TOP OF STARTER BOX A19: DRYER CTL POWER - 24VDC S-Energy P12 ( R06) 52

53 1.20 Control System and Electrical Parts, MFV Key Part Number Qty Description Notes A20: DRYER COMPRESSOR MOTOR POWER A21: EES OPTION A22: T3-TO INTEGRAL DRYER EVAPORATOR DRYER DEWPOINT TEMPERATURE A23: CSA OPTION A24: OTHER OPTIONS A25: SULLUBE DRYER MACHINES A26: OUTLET RH - SULLUBE DRYER MACHINES A27: SOLENOID 7 - SULLUBE DRYER PURGE AIR CONTROL Q1: SEE ASSY DRAWINGS: DWG, START ASSY P12/16 MFV TAB S-Energy P12 ( R06) 53

54 1.21 Control System and Electrical Parts, WYE-Delta R08 S-Energy P12 ( R06) 54

55 1.21 Control System and Electrical Parts, WYE-Delta Key Part Number Qty Description Notes TUBE, NYL.25 X 040W BLK (FT) BLK, TERM END STOP CH STRIP, WEATHER 1 X 1/8 FOAM (FT) R, DIN 35MM (METERS) LOCKNUT, N4 CONDUIT SEALING GRIP, CD N X 1/ GRIP, CD N X 1/ XFMR, PT 150VA UNIV W.PRI FH XDCR, PRESS 0-250# RATIOMETRIC P, RTD 100 OHM PLAT 3.5 X 6FT W, 10 GAGE GROUND BOND 33 M RLY, SPTD DIN 10A 24VDC COIL XDCR, PRESS 0-250# 12FT CORD P, THERMISTER 3000 OHM NTC 12 L SNSR, RELATIVE HUMIDITY 1/2 0-5V RATIOME HEATER, ENCLOSURE 50W SWITCH, PRESSURE N.O. 10PSI ELBOW, 90 1/4 TUBE X 1/8 NPT HOLDER, FUSE KTK-R 3 POLE SOCKET, 8PIN 480V BUTTON, PUSH NON-ILLUM BLK N4X BLOCK, TERMINAL KT BLOCK, TERM ADAPTER KAD PLUG, HOLE N4 1/2 COND NUT, HEX METRIC M8 X WASHER, NORD-LOCK PL M8 SP 27 FUSE, DRYER 3 VARIOUS 28 FUSE, PRI 2 VARIOUS S-Energy P12 ( R06) 55

56 1.21 Control System and Electrical Parts, WYE-Delta Key Part Number Qty Description Notes 29 FUSE, SEC 1 VARIOUS OVERLOAD 30 1 VARIOUS RELAY 31 PHASE MNTR 1 VARIOUS POWER 32 1 VARIOUS SUPPLY STARTER 33 1 VARIOUS ASSY NOTES: A1: TO FRAME A2: P2-PACKAGE DISCHARGE PRESSURE A3: P1-TO SUMP TANK WET SUMP PRESSURE A4: T1-TO SUMP TANK WET DISCHAGE TEMPERATURE A5: SOLENOID 1 A6: SOLENOID 4 A7: SOLENOID 5-ELECTRIC DRAIN A8: SOLENOID 6- WATER SHUTOFF VALVE (WC ONLY) A9: FAN MOTOR CONNECTION (AC ONLY) A10: MOTOR WIRING A11: SCD DRAIN OPTION A12: WATER COOLED MACHINES A13: DRYER OPTION A14: HOLE TO BE DRILLED IN BOX AS NEEDED A15: PSW2-LOW WATER PRESSURE (WC ONLY) A16: HEATER OPTIONS ONLY A17: PHASE MONITOR OPTIONS ONLY A18: ENCLOSURE HEATER MOUNTED INSIDE TOP OF STARTER BOX A19: DRYER CTL POWER - 24VDC A20: DRYER COMPRESSOR MOTOR POWER S-Energy P12 ( R06) 56

57 1.21 Control System and Electrical Parts, WYE-Delta Key Part Number Qty Description Notes A21: EES OPTION A22: T3-TO INTEGRAL DRYER EVAPORATOR DRYER DEWPOINT TEMPERATURE A23: CSA OPTION A24: OTHER OPTIONS A25: SULLUBE DRYER MACHINES A26: OUTLET RH - SULLUBE DRYER MACHINES A27: SOLENOID 7 - SULLUBE DRYER PURGE AIR CONTROL Q1: SEE ASSY DRAWINGS: DWG, START P12/16 YD N4 TAB S-Energy P12 ( R06) 57

58 1.22 Control System and Electrical Parts, VSD R08 S-Energy P12 ( R06) 58

59 1.22 Control System and Electrical Parts, VSD Key Part Number Qty Description Notes TUBE, NYL.25 X 040W BLK (FT) BLK, TERM END STOP CH STRIP, WEATHER 1 X 1/8 FOAM (FT) R, DIN 35MM (METERS) LOCKNUT, N4 CONDUIT SEALING GRIP, CD N X 1/ GRIP, CD N X 1/ XFMR, PT 150VA UNIV W.PRI FH XDCR, PRESS 0-250# RATIOMETRIC P, RTD 100 OHM PLAT 3.5 X 6FT W, 10 GAGE GROUND BOND 33 M RLY, SPTD DIN 10A 24VDC COIL XDCR, PRESS 0-250# 12FT CORD P, THERMISTER 3000 OHM NTC 12 L SNSR, RELATIVE HUMIDITY 1/2 0-5V RATIOME HEATER, ENCLOSURE 50W SWITCH, PRESSURE N.O. 10PSI ELBOW, 90 1/4 TUBE X 1/8 NPT HOLDER, FUSE KTK-R 3 POLE SOCKET, 8PIN 480V BUTTON, PUSH NON-ILLUM BLK N4X BLOCK, TERMINAL KT BLOCK, TERM ADAPTER KAD PLUG, HOLE N4 1/2 COND NUT, HEX METRIC M8 X WASHER, NORD-LOCK PL M8 SP 27 FUSE, DRYER 3 VARIOUS 28 FUSE, FAN 3 VARIOUS S-Energy P12 ( R06) 59

60 1.22 Control System and Electrical Parts, VSD Key Part Number Qty Description Notes 29 FUSE, PRI 2 VARIOUS 30 FUSE, SEC 1 VARIOUS 31 PHASE MNTR 1 VARIOUS STARTER 32 1 VARIOUS ASSY 33 STARTER, FAN 1 VARIOUS NOTES: A1: TO FRAME A2: P2-PACKAGE DISCHARGE PRESSURE A3: P1-TO SUMP TANK WET SUMP PRESSURE A4: T1-TO SUMP TANK WET DISCHAGE TEMPERATURE A5: SOLENOID 1 A6: SOLENOID 4 A7: SOLENOID 5-ELECTRIC DRAIN A8: SOLENOID 6- WATER SHUTOFF VALVE (WC ONLY) A9: FAN MOTOR CONNECTION (AC ONLY) A10: MOTOR WIRING A11: SCD DRAIN OPTION A12: WATER COOLED MACHINES A13: DRYER OPTION A14: HOLE TO BE DRILLED IN BOX AS NEEDED A15: PSW2-LOW WATER PRESSURE (WC ONLY) A16: HEATER OPTIONS A17: PHASE MONITOR OPTION A18: ENCLOSURE HEATER MOUNTED INSIDE TOP OF STARTER BOX A19: DRYER CTL POWER - 24VDC A20: DRYER COMPRESSOR MOTOR POWER A21: EES OPTION S-Energy P12 ( R06) 60

61 1.22 Control System and Electrical Parts, VSD Key Part Number Qty Description Notes A22: T3-TO INTEGRAL DRYER EVAPORATOR DRYER DEWPOINT TEMPERATURE A23: CSA OPTION A24: OTHER OPTIONS A25: SULLUBE DRYER MACHINES A26: OUTLET RH - SULLUBE DRYER MACHINES A27: SOLENOID 7 - SULLUBE DRYER PURGE AIR CONTROL Q1: SEE ASSY DRAWING: DWG, START P12/16 VSD TAB S-Energy P12 ( R06) 61

62 1.23 Control System and Electric Parts, YD CE R00 S-Energy P12 ( R06) 62

63 1.23 Control System and Electric Parts, YD CE Key Part Number Qty. Description Notes BLOCK, TERM 45A 600V EURO CH BLOCK, TERM END STOP CH STRIP, WEATHER 1 X 1/8 FOAM (FT) RAIL, DIN 35MM (METERS) GRIP, CORD N X 1/ GRIP, CORD N X 1/ BREAKER, CIRC-H HIGH INRUSH TRANSDUCER, PRESSURE 0-250# RATIOMETRIC PROBE, RTD 100 OHM PLAT 3.5 X 6FT WIRE, 10 GAGE GROUND BOND 33 M RELAY, SPTD DIN 10A 24VDC COIL RELAY, OVERLOAD BASE XT FR-D RELAY, PH MON CE 50HZ HEATER, ENCLOSURE 50W SOCKET, 8PIN 480V PLUG, HOLE N4 1/2 COND NUT, HEX METRIC M8 X TERMINAL, RING TNG 3/8 X 8GA WASHER, NORD-LOCK PL M8 SP 20 RLY, OVLD VARIOUS 21 STR VARIOUS 22 XFMR VARIOUS Notes A1: TO FRAME A2: P2-PACKAGE DISCHARGE PRESSURE A3: P1-TO SUMP TANK WET SUMP PRESSURE A4: T1-TO SUMP TANK WET DISCHAGE TEMPERATURE A5: SOLENOID 1 S-Energy P12 ( R06) 63

64 1.23 Control System and Electric Parts, YD CE Key Part Number Qty. Description Notes A6: SOLENOID 4 A7: STARTER BOX HEATER MOUNTED INSIDE TOP OF STARTER BOX A8: OTHER OPTIONS A9: SCD DRAIN OPTION A10: HEATER OPTION A11: PHASE MONITOR OPTION SERVICE KITS FOR , DWG, START P12 CE YD N4 TAB S-Energy P12 ( R06) 64

65 Notes S-Energy P12 ( R06) 65

66 1.24 Control Starter-MFV R12 S-Energy P12 ( R06) 66

67 1.24 Control Starter-MFV R12 s2 S-Energy P12 ( R06) 67

68 1.24 Control Starter-MFV R12 s3 S-Energy P12 ( R06) 68

69 1.24 Control Starter-MFV R12 s4 S-Energy P12 ( R06) 69

70 1.24 Control Starter-MFV Key Part Number Qty Description Notes SPEC, ENCL P12/16 22 X 36 X CNTOR, 400A 3P 24VDC XT CNTOR, 225A 3P 24VDC XT CNTOR, 150A 3P 24VDC XT CNTOR, 115A 3P 24VDC XT CNTOR, 95A 3P 24VDC XT CNTOR, 80A 3P 24VDC XT CNTOR, 65A 3P 24VDC XT BAR, GROUND 5 POST CTL, DISPLAY WS SPCR,.25DIA X.41 LONG - ALUM CTL, I/O MOD WS 24VDC ADAPTER, O.L.R. BASE MNT 8-2 LUG, GROUND 9-2 WASHER, LOCK EXTERNAL TOOTH 5/ CB, 150A HMCP 3P 600VAC CB, 150A HMCP 3P 600VAC CB, 100A HMCP KIT, CIR BRKR DISCONNECT N DECAL, MICROPROCESSOR OVERLAY SW, PB OPER RED40MM PUSH-TWIST BLK, CONTACT 1 N.C E-STOP NPL, YELLOW RING 45MM E-STOP RCPT, S4 PROGRAM PORT NEMA 6P CAP, S4 PROGRAM PORT NEMA 6P BLOCK, POWER DISTRIBUTION 175 AMP BLOCK, POWER DISTRIBUTION 310 AMP RELAY, OVERLOAD 32A S-Energy P12 ( R06) 70

71 1.24 Control Starter-MFV Key Part Number Qty Description Notes BLK, AUX CONT 1NO 1NC FRONT HOLDER, FUSE KTK-R 3 POLE AMPMETER AMMETER CT STARTER ASSEMBLY DESCRIPTIONS PART NUMBER DESCRIPTION WEIGHT START, ASY P12/16 65A MFV N4 35 KG START, ASY P12/16 80A MFV N4 40 KG START, ASY P12/16 95A MFV N4 39 KG START, ASY P12/16 115A MFV N4 40 KG START, ASY P12/16 150A MFV N4 39 KG START, ASY P12/16 225A MFV N4 39 KG START, ASY P12/16 400A MFV N4 41 KG START, ASY P12/16 L/M N4 33 KG START, ASY P12/16 95A MFV CB N4 40 KG START, ASY P12/16 150A FV CB N4 39 KG START, ASY P12/16 95A MFV N4 40 KG START, ASY 9/1216 L/M CB N4 34 KG TORQUE VALUES (IN/LBS) SULLAIR P/N DESCRIPTION LUG TERMINALS CNTOR, 65A 3P 24VDC 1NO XT CNTOR, 80A 3P 24VDC 1NO XT CNTOR, 95A 3P 24VDC 1NO XT CNTOR, 115A 3P 24VDC 1NO XT CNTOR, 150A 3P 24VDC 1NO XT CNTOR, 225A 3P 24VDC 2NO-2NC XT CNTOR, 400A 3P 24VDC 2NO-2NC XT S-Energy P12 ( R06) 71

72 1.25 Control Starter WYE-Delta R10 S-Energy P12 ( R06) 72

73 1.25 Control Starter WYE-Delta Key Part Number Description Notes SPEC, ENCL P12/16 22 X 36 X CNTOR, 32A 3P 24VDC XT CNTOR, 65A 3P 24VDC XT CNTOR, 95A 3P 24VDC XT CNTOR, 150A 3P 24VDC XT CNTOR, 225A 3P 24VDC XT RELAY, OVERLOAD 32A CTL, I/O MOD WS 24VDC BAR, GROUND 5 POST CTL, DISPLAY WS DECAL, MICROPROCESSOR OVERLAY SPACER, 6.35 DIA X 10.4 LONG ALUM 9 - LUG, GROUND 10 - WASHER, LOCK EXTERNAL TOOTH 5/ CB, 100A HMCP KIT, CIR BKR DISCONNECT N SW, PB OPER 40MM PUSH-TWIST BLOCK, CONTACT 1 N.C. E-STOP NPL, YELLOW RING 45MM E-STOP ADAPTER, O.L.R. BASE MNT RCPT, S4 PROGRAM PORT NEMA 6P CAP, S4 PROGRAM PORT NEMA 6P BLOCK, POWER DISTRIBUTION 175 AMP BLOCK, POWER DISTRIBUTION 310 AMP BLK, AUX CONT 1NO 1NC FRONT BLK, AUX CONT 1NO 1NC FRONT HOLDER, FUSE KTK-R 3 POLE S-Energy P12 ( R06) 73

74 1.25 Control Starter WYE-Delta TORQUE VALUES (IN/LBS) SULLAIR P/N English LUG TERMINALS CNTOR, 32A 3P 24VDC 1NO XT CNTOR, 65A 3P 24VDC 1NO XT CNTOR, 95A 3P 24VDC 1NO XT CNTOR, 150A 3P 24VDC 1NO XT CNTOR, 225A 3P 24VDC 2NO-2NC XT S-Energy P12 ( R06) 74

75 Notes S-Energy P12 ( R06) 75

76 1.26 Control Starter-VSD R04 s1 S-Energy P12 ( R06) 76

77 1.26 Control Starter-VSD R04 s2 S-Energy P12 ( R06) 77

78 1.26 Control Starter-VSD R04 S3 S-Energy P12 ( R06) 78

79 1.26 Control Starter-VSD Key Part Number Qty Description Notes ENCL, P12 230V VSD DR, VSD YAI 230V 211A IPOO DR, VSD YAI 230V 169A IPOO DR, VSD YAI 230V 138A IPOO PLT, ADPT VSD P12 SZ PLT, ADPT VSD P12 SZ CTL, WS CONTROL 24VDC BAR, GROUND 5 POST CTL, WS DISPLAY 7-2 LUG, GROUND 8-2 WASHER, LOCK EXTERNAL TOOTH 5/ DECAL, MICROPROCESSOR OVERLAY HOLDER, FUSE KTK-R 3 POLE SW, PB OPER RED40MM PUSH-TWIST BLK, CONTACT 1 N.C E-STOP DECAL, ESTOP YELLOW RING 60MM REC, ETHERNET PORT NEMA CAP, ETHERNET PORT NEMA SPCR,.25DIA X.41 LONG - ALUM SPLY, PWR V 24VDC 5A BLK, POWER DISTRIBUTION 175A 2/ BLK, POWER DISTRIBUTION 310A #6AWG R, DIN 35MM (METERS) CUT TO LENGTH CABLE, ELECT 20GA 3PAIR W/SHLD CABLE, ETHERNET PORT TO IO MOD S-Energy P12 ( R06) 79

80 1.26 Control Starter-VSD STARTER ASSEMBLY PART NUMBER DESCRIPTION DIM A WEIGHT (KG) START, ASSY P12 211A VSD START, ASSY P12 169A VSD START, ASSY P12 138A VSD TORQUE VALUES (IN/LBS) SULLAIR P/N DESCRIPTION R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 GND S3, SC, R+, R-, S+, S DR, VSD YAI 230V 211A IPOO DR, VSD YAI 230V 169A IPOO DR, VSD YAI 230V 138A IPOO R04 s3 S-Energy P12 ( R06) 80

81 1.26 Control Starter-VSD S-Energy P12 ( R06) 81

82 1.27 Control Starter-YD CD N R02 s1 S-Energy P12 ( R06) 82

83 1.27 Control Starter-YD CD N R02 s2 S-Energy P12 ( R06) 83

84 1.27 Control Starter-YD CD N R02 S3 S-Energy P12 ( R06) 84

85 1.27 Control Starter-YD CD N R02 s4 S-Energy P12 ( R06) 85

86 1.27 Control Starter-YD CD N4 Key Part Number Qty Description Notes SPEC, ENCL CE YO P 12 22X36X CNT OR, 225A 3P 24VDC XT CNTOR, 15 OA 3P 24VDC XT CNTOR, 95A 3P 24VDC XT CNTOR, 32A 3P 24VDC XT CNTOR, 65A 3P 24VDC XT CTL, I /0 MOD WS 24VDC BAR, GROUND 5 POS T CTL, DI SPLAY WS DECAL, MICROPROCESSOR OVERLAY SPACER, 6.35 DIA X 10.4 LONG ALUM 8-2 LUG, GROUND 9-2 WASHER, LOCK EXTE RNAL TOOTH 5/ SW, PB OPER RED40MM PUSH-TWIST BLOC K, CO NTACT 1 N. C NPL, YELLOW RI NG 45MM E-STOP RCPT, S4 PROGRAM PORT NEMA 6P CAP, S4 PROGRAM PORT NEMA 6P BLOCK, POWER DISTRIBUTION 310 AMP BLOCK, POWER DISTRIBUTION 175 AMP BLK, AUX CONT 1NO 1NC FRONT CVR, POWER BLOCK CE ADAPTER, O.L.R. BASE MINT RELAY, OVERLOAD 32A CB, 100A HMCP KIT, CIR BKR DISCONNECT N4 S-Energy P12 ( R06) 86

87 1.27 Control Starter-YD CD N4 STARTER ASSEMBLY DESCRIPTIONS PART NUMBER DESCRIPTION WEIGHT REV START, ASY P12/16 32A YD N4 43 KG START, ASY P12/16 95A YD N4 75 KG START, ASY P12/16 150A YD N4 48 KG START, ASY P12/16 225A YD N4 48 KG START, ASY P12/16 65A YDCB N4 48 KG START, ASY P12 65A CE YD N4 50 KG 01 TORQUE VALUES (IN/LBS) SULLAIR P/N DESCRIPTION LUG TERMINALS CNTOR, 32A 3P 24VAC 1NO XT CNTOR, 65A 3P 24VAC 1NO XT CNTOR, 95A 3P 24VAC 1NO XT CNTOR, 150A 3P 24VAC 1NO XT CNTOR, 225A 3P 24VAC 1NO XT S-Energy P12 ( R06) 87

88 1.28 Enclosure, Air-Cooled R04 S-Energy P12 ( R06) 88

89 1.28 Enclosure, Air-Cooled Key Part Number Qty. Description Notes CAP, MOLDED CANOPY CORNER RAIL, VERTICAL 3000, 3700, RAIL, ROOF AIR OUT END 37KW GUSSET, STR CRNR SQUARE 37KW PANEL, CANOPY DOOR FLANGED W/CUTOUT PANEL, CANOPY DOOR FLANGED 37KW PANEL, STARTER END BOTTOM PANEL, CANOPY DOOR LOCKING 37KW PANEL, CANOPY ASSY INTAKE END 37KW PANEL, ROOF CANOPY 37KW BEARING, FLANGED 5MM 50HP PANEL, STARTER END L/H 37KW RAIL, ROOF STARTER END 37KW INSULATION, FOAM 2 CORNER PIECE 50H GUSSET, CORNER SQUARE 37KW RAIL, VERTICAL STARTER SIDE COVER, FORKPOCKET 37KW RAIL, SIDE ASSY RH/LH 37KW SUPPORT, SHIPPING MTR/UNIT 37KW PLUG, HOLE 2 1/2 NYLON BLACK POCKET, DRAWING HOLDER WEATHERSTRIP, 3/16 X 3/8 FT TRIM, CANOPY EDGE 7.5/10HP SCREW, TF-HEX M8 X 16 BLK ZINC S-Energy P12 ( R06) 89

90 1.29 Enclosure, Water-Cooled R03 S-Energy P12 ( R06) 90

91 1.29 Enclosure, Water-Cooled Key Part Number Qty. Description Notes CAP, MOLDED CANOPY CORNER RAIL, VERTICAL 3000, 3700, RAIL, ROOF AIR OUT END 37KW GUSSET, STR CRNR SQUARE 37KW PANEL, CANOPY DOOR FLANGED W/CUTOUT PANEL, CANOPY DOOR FLANGED 37KW PANEL, STARTER END BOTTOM PANEL, CANOPY DOOR LOCKING 37KW BEARING, FLANGED 5MM 50HP PANEL, STARTER END L/H 37KW RAIL, ROOF STARTER END 37KW INSULATION, FOAM 2 CORNER PIECE 50H GUSSET, CORNER SQUARE 37KW RAIL, VERTICAL STARTER SIDE COVER, FORKPOCKET 37KW RAIL, SIDE ASSY RH/LH 37KW SUPPORT, SHIPPING MTR/UNIT 37KW PANEL, ROOF CANOPY W/C PANEL, BAFFLE CANOPY W/C PANEL, CANOPY ASSY INTAKE 37KW W/C PLUG, HOLE 2 1/2 NYLON BLACK POCKET, DRAWING HOLDER GUARD, FAN 13 DIA FAN, ENCLOSURE 10S WC WEATHERSTRIP, 3/16 X 3/8 FT TRIM, CANOPY EDGE NUT, SERR FLNG M8 X SCREW, HEX SERR WASHER M8 X SCREW, TF-HEX M8 X 16 BLK ZINC NOTES A1: COOLING FAN BAFFLE A2: AFTERCOOLER MOUNTING FEET A3: OIL COOLER MOUNTING FEET S-Energy P12 ( R06) 91

92 1.30 Enclosure, Air-Cooled with Integral Dryer R02 S-Energy P12 ( R06) 92

93 1.30 Enclosure, Air-Cooled with Integral Dryer Key Part Number Qty Description Notes CAP, MOLDED CANOPY CORNER R, VERTICAL 3000, 3700, R, ROOF AIR OUT END 37KW GUSSET, STR CRNR SQUARE PNL, CAN DOOR FLANGED W/CUTOUT PNL, CAN DOOR FLANGED 37KW PNL, STARTER END BOTTOM PNL, CAN DOOR LOCKING 37KW PNL, ROOF CAN 37KW BEARING, FLANGED 5MM PNL, STARTER END L/H R, ROOF STARTER END 37KW INSUL, FOAM 2 CORNER PIECE GUSSET, CORNER SQUARE R, VERTICAL STARTER SIDE CVR, FORKPOCKET R, SIDE ASSY RH/LH 37KW SUPT, SHIPPING MTR/UNIT 37KW PLUG, HOLE 2 1/2 NYLON BLACK PKT, DRAWING HOLDER PNL, CAN ASSY INTAKE END WEATHERSTRIP, 3/16 X 3/8 FT TRIM, CANOPY EDGE CAPSCR, HEX 8.8 M8 X 25MM WASHER, METRIC-ISO SCREW, TF-HEX M8 X 16 BLK ZINC S-Energy P12 ( R06) 93

94 1.31 Dryer Option Assembly R01 S-Energy P12 ( R06) 94

95 1.31 Dryer Option Assembly Key Part Number Qty. Description Notes LOCKNUT, N4 CONDUIT SEALING ENCLOSURE, 6 X 4 X 4 N12/ PANEL, 4.88 X 2.88 SUB SUPPORT, AUX. XFMR 250CFM W/INT.DRYER NIPPLE, CONDUIT 1/2 X FUSE, LIMITRON KTK-R FUSEHOLDER 2P KTK-R GRIP, CORD SO16/45 STR 1/ WEATHERSTRIP, 1 THICK X 1 WIDE (FT) TRANSFORMER, PWR DISTRIBUTION.50KVA 240/ / NUT, HEX METRIC M8 X CAPSCREW, HEX 8.8 M6 X 16MM CAPSCREW, HEX 8.8 M8 X 25MM SCREW, TC-F PAN #8-32 X 3/ WASHER, SPR LOCK-METRIC PLTD M LOCKNUT, CONDUIT 1/ BUSHING, CONDUIT PLASTIC 1/ WIRE, NEOPRENE #16-4 (FT) WASHER, METRIC-ISO WASHER, METRIC-ISO DRYER 1 VARIOUS NOTES: A1: 230/460 VOLT OPERATION AA: DRYER COMPRESSOR MOTOR POWER CC: 24 VDC CONTROL POWER A2: 575 VOLT OPERATION (USE WITH A1) BB/DD: DRYER COMPRESSOR MOTOR POWER CC: 24 VDC CONTROL POWER A3: WEATHERSTRIP ASSEMBLY VIEW S-Energy P12 ( R06) 95

PARTS LIST MANUAL INDUSTRIAL AIR COMPRESSOR 1800, 2200, 1800V, 2200V, 3000, 3000V, 18, 22 & 30KW/25, 30 & 40HP WARRANTY NOTICE

PARTS LIST MANUAL INDUSTRIAL AIR COMPRESSOR 1800, 2200, 1800V, 2200V, 3000, 3000V, 18, 22 & 30KW/25, 30 & 40HP WARRANTY NOTICE Failure to follow the instructions and procedures in this manual or, misuse