Parts List Charging Charts & Wiring Diagrams

Transcription

1 Parts List Charging Charts & Wiring Diagrams Models PGE300H275A PGE300L275A PGE300H360A PGE300L360A PGE300S360A Table of Contents Page Parts Drawings 2 to 7 Parts list 8 to 13 Charging data 14 & 15 Wiring Diagrams 16 Three Phase Package Gas -Electric Combination Units Save This Manual For Future Reference

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8 KEY 1 SUPPORT COIL SUPPORT COIL ANGLE TRACK FILTER ANGLE COIL BRACE UPPER PLATE BLOCKOFF FILTER AIR 16X20X2 DISP FILTER AIR 20X20X2 DISP TRACK FILTER SUPPORT LOWER HEATER COVER GUARD FAN FAN C 22" 3B 1/2" 28 INT MTR CND 1/230 1/2 1050/ WHEEL BD12x12x1-7/16 REV CV CONNECTOR FEMALE COMPRESSION DECK FAN INDOOR HEAT BAFFLE KEY PULLEY FAN 1 7/16 X B5V80 (STD) PULLEY FAN 2BK70 X 1 7/16 (HIGH STATIC) BELT V B50 53" (STD) BELT V B47 (HIGH STATIC) BLTB PULLEY 1 3/8 X VP UPRIGHT INDOOR FAN MOTOR BRACKET EVAP MOTOR MTR BLT 3/ MOTOR PLATE BOLT BELT ADJ 5/16-18 X 15.5 S BRACKET EVAP MOTOR ANGLE MOTOR MOUNTING PLATE BRACKET FAN 19"ZEE CHANNEL PANEL CUTOFF BLWR INDOOR FAN DECK RAIL TOP BRACKET ASY BEARING BRACKET FAN 1.75"HAT CHANNEL TUBE SCROLL FAN PLATE BLOWER SIDE PLATE BLOWER SIDE BEARING PILLOW BLOCK 1-7/16" CONNECTOR MALE COMPRESSION BRACKET FAN 7"ZEE CHANNEL DECK FAN INDOOR SHAFT BLR HTR CC WP 70W240V CH HEATER CC WP 40W240V COIL.EVAP AL/CU COIL.COND AL/CU CAP FLARE CORE VALVE SWITCH PRESS HI O426 C SWITCH PRESS LO O27 C CLAMP 7/8"ID COMPRESSOR-S COMPRESSOR -S FREEZE STAT O30 C PGE300H275AA PGE300H360AA KEY 79 SCREW NUT, RIVET INSERT DRIER 16 CI 1/2"IN & OUT STRAP FILTER PLUG FUSIBLE 170F COIL.COND AL/CU PANEL TOP EVAP POST CENTER LATCH ASSEMBLY PANEL CENTER ACCESS BAFFLE FAN PANEL INDOOR ACCESS COVER FILTER ACCESS S CORNER POST IFM ACCESS SIDE PLATE 25% AIR SLIDER 25% AIR PANEL CORNER POST ANGLE BASE RAIL RAIL BASE PAN FILTER PAN FILTER PAN CONDENSATE BASE PAN HEATER PAN HEATER PAN BASE PAN COVER HOOD TOP BRACKET FILTER ANGLE FILTER RETAINER BRACKET FILTER PAN HOOD DRAIN PANEL HOOD SIDE RIGHT PANEL HOOD SIDE LEFT SPACER PLATE HEAT BAFFLE CHANNEL DUCT GUARD FAN COVER INNER ELEC BOX POST CONDENSER POST CONDENSER PANEL CONDENSER GRILLE OUTDOOR COIL PANEL OUTDOOR COIL PANEL CONDENSER OUTDOOR FAN DECK CAP TOP SUPPORT TOP SUPPORT TOP PANEL BURNER ACCESS SUPPORT DECK MODULE IGN UT STRAP FORMED CONTROL BOX BRACKET CIRCUIT BREAKER CAP RN OV 370V BREAKER 3.2A 1 POLE 250V CONTACTOR 2P 20A 24V RELAY DPDT 6FLA 24V RELAY COMP LOCKOUT PGE300H275AA PGE300H360AA

9 KEY 213 TRANS 200/230/460>24 75VA TERMINAL BOARD LUG GROUND 14-2/ BUSHING HEYCO 7/8" BUSHING HEYCO 1-3/32" BUSHING HEYCO 2-1/2" BUSHING HEYCO 2" BREAKER CIRCUIT CONTACTOR 3P 40A 24V CONTACTOR 3P 50A 24V FUSE BUSSMANN FUSE SWITCH TEMP DISC O120 C * 231 SWITCH LMT * SWITCH LMT PLUG BUTTON 1-1/2" SS FLUE EXTENSION CLAMP TUBE 1-1/8"ID MANIFOLD BRACKET MANIFOLD VALVE N DSI 2STG WR 36C MTR VNT 1/230 1/ HT EX 6S * 242 HT EX 7S * COVER FLUE BOX PLATE BLOCKOFF RETAINER * 245 RETAINER * BAFFLE, GAS CLIP RETAINING RETAINER DRIP EDGE GASKET INDUCED DRAFT HT EX HOUSING BOX FLUE (TOP/RIGHT) MOTOR CHANNEL FAN C 3.25" 12B 5/16" INT S WHEEL DD6.3x2.0x5/16 CCW FL BOX FLUE (BOTTOM/LEFT) MANIFOLD ASS'Y * 258 MANIFOLD ASS'Y * 1 PGE300H275AA PGE300H360AA KEY 259 BURNER ASY OUTER W/DIMPLE BURNER ASY INNER PLUG PIPE ORIFICE MAIN * 262 ORIFICE MAIN * BRACKET BURNER (LEFT/SHORT) SENSOR FLAME SUPPORT BURNER IGNITOR BRACKET BURNER (RIGHT/TALL) NIPPLE BLACK 3/4 X 2 IN UNION 3/4" NPT SWITCH LMT BRACKET ROLLOUT SWITCH RING INSERT )( PANEL ACCESS FLUE BAFFLE )( PANEL ACCESS FLUE BAFFLE CVR )( COUPLING HALF )( BAFFLE )( BAFFLE )( BRACKET FILTER SUPPORT )( BOLT HEX HEAD 3/8-16 X )( CAP WIND )( SCREEN EXHAUST )( TUBE FEEDER )( FILTER PACKAGE )( FILTER AIR 20X20X1 WASHABLE )( FILTER AIR 20X25X1 WASHABLE )( HOOD, OUTSIDE AIR )( PLATE MOTOR )( PLUG ASSEMBLY )( RECEPTACLE )( SPACER )( TERMINAL BLOCK )( FITTING ACCESS )( WIND CAP ASSEMBLY )( GUARD FAN )( PLUG BUTTON 7/8" SS )( PLUG BUTTON 1" SS )( PLUG BUTTON 5/16" )( RETAINER OUTER FANSIDE PLATE )( CONDUIT FLEXIBLE )( CONDUIT )( BRACKET )( NOZZLE )( CORE VALVE )( DISTRIBUTOR )( HARNESS ASY COMP )( HARNESS ASY COMP )( WIRE ASSEMBLY )( HARNESS ASY COND FAN )( SPEED NUT )( VALVE TXV 11.0 EBSVE-11-GA PGE300H275AA PGE300H360AA

10 KEY PGE300L275AA 1 SUPPORT COIL SUPPORT COIL ANGLE TRACK FILTER ANGLE COIL BRACE UPPER PLATE BLOCKOFF FILTER AIR 16X20X2 DISP FILTER AIR 20X20X2 DISP TRACK FILTER SUPPORT LOWER HEATER COVER GUARD FAN FAN C 22" 3B 1/2" 28 INT MTR CND 1/460 1/2 1050/ WHEEL BD12x12x1-7/16 REV CV CONNECTOR FEMALE COMPRESSION DECK FAN INDOOR HEAT BAFFLE KEY PULLEY FAN 1 7/16 X B5V80 (STD) PULLEY FAN 2BK70 X 1 7/16 (HIGH STATIC) BELT V B50 53" (STD) BELT V B47 (HIGH STATIC) BLTB PULLEY 1 3/8 X VP UPRIGHT INDOOR FAN MOTOR BRACKET EVAP MOTOR MTR BLT 3/ MOTOR PLATE BOLT BELT ADJ 5/16-18 X BRACKET EVAP MOTOR ANGLE MOTOR MOUNTING PLATE BRACKET FAN 19"ZEE CHANNEL PANEL CUTOFF BLWR INDOOR FAN DECK RAIL TOP BRACKET ASY BEARING BRACKET FAN 1.75"HAT CHANNEL TUBE SCROLL FAN PLATE BLOWER SIDE PLATE BLOWER SIDE BEARING PILLOW BLOCK 1-7/16" CONNECTOR MALE COMPRESSION BRACKET FAN 7"ZEE CHANNEL DECK FAN INDOOR SHAFT BLR HTR CC WP 70W480V CH HEATER CRANKCASE VOLT COIL.EVAP AL/CU COIL.COND AL/CU CAP FLARE CORE VALVE SWITCH PRESS HI O426 C SWITCH PRESS LO O27 C CLAMP 7/8"ID COMPRESSOR-S COMPRESSOR -S FREEZE STAT O30 C PGE300L360AA KEY PGE300L275AA PGE300L360AA 79 SCREW NUT, RIVET INSERT DRIER 16 CI 1/2"IN & OUT STRAP FILTER PLUG FUSIBLE 170F COIL.COND AL/CU PANEL TOP EVAP POST CENTER LATCH ASSEMBLY PANEL CENTER ACCESS BAFFLE FAN PANEL INDOOR ACCESS COVER FILTER ACCESS CORNER POST IFM ACCESS SIDE PLATE 25% AIR SLIDER 25% AIR PANEL CORNER POST ANGLE BASE RAIL RAIL BASE PAN FILTER PAN FILTER PAN CONDENSATE BASE PAN HEATER PAN HEATER PAN BASE PAN COVER HOOD TOP BRACKET FILTER ANGLE FILTER RETAINER BRACKET FILTER PAN HOOD DRAIN PANEL HOOD SIDE RIGHT PANEL HOOD SIDE LEFT SPACER PLATE HEAT BAFFLE CHANNEL DUCT GUARD FAN COVER INNER ELEC BOX POST CONDENSER POST CONDENSER PANEL CONDENSER GRILLE OUTDOOR COIL PANEL OUTDOOR COIL PANEL CONDENSER OUTDOOR FAN DECK CAP TOP SUPPORT TOP SUPPORT TOP PANEL BURNER ACCESS SUPPORT DECK MODULE IGN UT STRAP FORMED CONTROL BOX BRACKET CIRCUIT BREAKER CAP RN OV 370V BREAKER 3.2A 1 POLE 250V CONTACTOR 2P 20A 24V RELAY DPDT 6FLA 24V RELAY COMP LOCKOUT

11 KEY PGE300L275AA PGE300L360AA 213 TRANS 200/230/460>24 75VA TERMINAL BOARD LUG GROUND 14-2/ BUSHING HEYCO 7/8" BUSHING HEYCO 1-3/32" BUSHING HEYCO 2-1/2" BUSHING HEYCO 2" BREAKER 14.6A 3 POLE 48V CONTACTOR 3P 40A 24V CONTACTOR 3P 40A 24V FUSE KTK-3 1/2 3.5A 600V FUSE HOLDER HPF 30A 600V SWITCH TMP DISC O120 C * 231 SWITCH LMT * SWITCH LMT PLUG BUTTON 1-1/2" SS FLUE EXTENSION CLAMP TUBE 1-1/8"ID MANIFOLD BRACKET MANIFOLD VALVE N DSI 2STG WR 36C MTR VNT 1/460 1/ HT EX 6S * 242 HT EX 7S * COVER FLUE BOX PLATE BLOCKOFF RETAINER FLAME * 245 RETAINER FLAME * BAFFLE, GAS CLIP RETAINING RETAINER DRIP EDGE GASKET INDUCED DRAFT HT EX HOUSING BOX FLUE (TOP/RIGHT) MOTOR CHANNEL FAN C 3.25" 12B 5/16" INT WHEEL DD6.3x2.0x5/16 CCW FL BOX FLUE (BOTTOM/LEFT) MANIFOLD ASS'Y * 258 MANIFOLD ASS'Y * BURNER ASY OUTER W/DIMPLE BURNER ASY INNER PLUG PIPE ORIFICE MAIN BRACKET BURNER (LEFT/SHORT) SENSOR FLAME SUPPORT BURNER IGNITOR BRACKET BURNER (RIGHT/TALL) NIPPLE BLACK 3/4 X 2 IN KEY PGE300L275AA PGE300L360AA 269 UNION 3/4" NPT SWITCH LMT BRACKET ROLLOUT SWITCH RING INSERT )( PANEL ACCESS FLUE BAFFLE )( PANEL ACCESS FLUE BAFFLE CVR )( COUPLING HALF )( BAFFLE )( BAFFLE )( BRACKET FILTER SUPPORT )( BOLT HEX HEAD 3/8-16 X )( CAP WIND )( SCREEN EXHAUST )( TUBE FEEDER )( FILTER PACKAGE )( FILTER AIR 20X20X1 WASHABLE )( FILTER AIR 20X25X1 WASHABLE )( HOOD, OUTSIDE AIR )( PLATE MOTOR )( PLUG ASSEMBLY )( RECEPTACLE )( SPACER )( TERMINAL BLOCK )( FITTING ACCESS )( WIND CAP ASSEMBLY )( GUARD FAN )( PLUG BUTTON 7/8" SS )( PLUG BUTTON 1" SS )( PLUG BUTTON 5/16" )( RETAINER OUTER FANSIDE PLATE )( CONDUIT FLEXIBLE )( CONDUIT )( BRACKET )( WIRING HARNESS )( NOZZLE )( CORE VALVE )( DISTRIBUTOR )( HARNESS ASY COMP )( HARNESS ASY COMP )( HARNESS ASY COND FAN )( SPEED NUT )( VALVE TXV 11.0 EBSVE-11-GA

12 KEY 1 SUPPORT COIL SUPPORT COIL ANGLE TRACK FILTER ANGLE COIL BRACE UPPER PLATE BLOCKOFF FILTER AIR 16X20X2 DISP FILTER AIR 20X20X2 DISP TRACK FILTER SUPPORT LOWER HEATER COVER GUARD FAN FAN C 22" 3B 1/2" 28 INT MTR CND 1/575 1/2 1050/ WHEEL BD12x12x1-7/16 REV CV CONNECTOR FEMALE COMPRESSION DECK FAN INDOOR HEAT BAFFLE KEY PULLEY FAN 1 7/16 X B5V80 (STD) PULLEY FAN 2BK70 X 1 7/16 (HIGH STATIC) BELT V B50 53" (STD) BELT V B47 (HIGH STATIC) BLTB PULLEY 1 3/8 X VP UPRIGHT INDOOR FAN MOTOR BRACKET EVAP MOTOR MTR BLT 3/ MOTOR PLATE BOLT BELT ADJ 5/16-18 X 15.5 S BRACKET EVAP MOTOR ANGLE MOTOR MOUNTING PLATE BRACKET FAN 19"ZEE CHANNEL PANEL CUTOFF BLWR INDOOR FAN DECK RAIL TOP BRACKET ASY BEARING BRACKET FAN 1.75"HAT CHANNEL TUBE SCROLL FAN PLATE BLOWER SIDE PLATE BLOWER SIDE BEARING PILLOW BLOCK 1-7/16" CONNECTOR MALE COMPRESSION BRACKET FAN 7"ZEE CHANNEL DECK FAN INDOOR SHAFT BLR HTR CC WP 70W240V CH HEATER CC WP 40W240V COIL.EVAP AL/CU COIL.COND AL/CU CAP FLARE CORE VALVE SWITCH PRESS HI O426 C SWITCH PRESS LO O27 C CLAMP 7/8"ID COMPRESSOR-S COMPRESSOR -S FREEZE STAT O30 C PGE300S360AA KEY 79 SCREW NUT, RIVET INSERT DRIER 16 CI 1/2"IN & OUT STRAP FILTER PLUG FUSIBLE 170F COIL.COND AL/CU PANEL TOP EVAP POST CENTER LATCH ASSEMBLY PANEL CENTER ACCESS BAFFLE FAN PANEL INDOOR ACCESS COVER FILTER ACCESS CORNER POST IFM ACCESS SIDE PLATE 25% AIR SLIDER 25% AIR PANEL CORNER POST ANGLE BASE RAIL RAIL BASE PAN FILTER PAN FILTER PAN CONDENSATE BASE PAN HEATER PAN HEATER PAN BASE PAN COVER HOOD TOP BRACKET FILTER ANGLE FILTER RETAINER BRACKET FILTER PAN HOOD DRAIN PANEL HOOD SIDE RIGHT PANEL HOOD SIDE LEFT SPACER PLATE HEAT BAFFLE CHANNEL DUCT GUARD FAN COVER INNER ELEC BOX POST CONDENSER POST CONDENSER PANEL CONDENSER GRILLE OUTDOOR COIL PANEL OUTDOOR COIL PANEL CONDENSER OUTDOOR FAN DECK CAP TOP SUPPORT TOP SUPPORT TOP PANEL BURNER ACCESS SUPPORT DECK MODULE IGN UT STRAP FORMED CONTROL BOX BRACKET CIRCUIT BREAKER CAP RN OV 370V BREAKER 3.2A 1 POLE 250V CONTACTOR 2P 20A 24V RELAY DPDT 6FLA 24V RELAY COMP LOCKOUT PGE300S360AA

13 KEY 213 TRANS 200/230/460>24 75VA TERMINAL BOARD LUG GROUND 14-2/ BUSHING HEYCO 7/8" BUSHING HEYCO 1-3/32" BUSHING HEYCO 2-1/2" BUSHING HEYCO 2" BREAKER 12A 3 POLE 600V CONTACTOR 3P 40A 24V CONTACTOR 3P 40A 24V FUSE KTK-3 1/2 3.5A 600V FUSE HOLDER HPF 30A 600V TRANS 600>120/ VA SWITCH LMT SWITCH LMT PLUG BUTTON 1-1/2" SS FLUE EXTENSION CLAMP TUBE 1-1/8"ID MANIFOLD BRACKET MANIFOLD VALVE N DSI 2STG WR 36C MTR VNT 1/230 1/ HT EX 7S COVER FLUE BOX PLATE BLOCKOFF RETAINER BAFFLE, GAS CLIP RETAINING RETAINER DRIP EDGE GASKET INDUCED DRAFT HT EX HOUSING BOX FLUE (TOP/RIGHT) MOTOR CHANNEL FAN C 3.25" 12B 5/16" INT WHEEL DD6.3x2.0x5/16 CCW FL BOX FLUE (BOTTOM/LEFT) MANIFOLD ASS'Y BURNER ASY OUTER W/DIMPLE BURNER ASY INNER PLUG PIPE ORIFICE MAIN BRACKET BURNER (LEFT/SHORT) SENSOR FLAME SUPPORT BURNER IGNITOR BRACKET BURNER (RIGHT/TALL) NIPPLE BLACK 3/4 X 2 IN UNION 3/4" NPT SWITCH LMT BRACKET ROLLOUT SWITCH RING INSERT PGE300S360AA KEY )( PANEL ACCESS FLUE BAFFLE )( PANEL ACCESS FLUE BAFFLE CVR )( COUPLING HALF )( BAFFLE )( BAFFLE )( BRACKET FILTER SUPPORT )( BOLT HEX HEAD 3/8-16 X )( CAP WIND )( SCREEN EXHAUST )( TUBE FEEDER )( FILTER PACKAGE )( FILTER AIR 20X20X1 WASHABLE )( FILTER AIR 20X25X1 WASHABLE )( HOOD, OUTSIDE AIR )( PLATE MOTOR )( PLUG ASSEMBLY )( RECEPTACLE )( SPACER )( TERMINAL BLOCK )( FITTING ACCESS )( WIND CAP ASSEMBLY )( GUARD FAN )( PLUG BUTTON 7/8" SS )( PLUG BUTTON 1" SS )( PLUG BUTTON 5/16" )( RETAINER OUTER FANSIDE PLATE )( CONDUIT FLEXIBLE )( CONDUIT )( BRACKET )( WIRING HARNESS )( NOZZLE )( CORE VALVE )( DISTRIBUTOR )( HARNESS ASY COMP )( HARNESS ASY COMP )( HARNESS ASY COND FAN )( SPEED NUT )( VALVE TXV 11.0 EBSVE-11-GA PGE300S360AA

14 PGE300 Cooling Charging Chart LIQUID TEMPERATURE AT LIQUID VALVE (DEG F) BOTH CIRCUITS ALL OUTDOOR FANS MUST BE OPERATING ADD CHARGE IF ABOVE CURVE REDUCE CHARGE IF BELOW CURVE LIQUID PRESSURE AT LIQUID VALVE (PSIG) Fig. 41 Cooling Charging Chart TO USE THE COOLING CHARGING CHART - Use the above temperature and pressure readings, and find the intersection point on the cooling charging chart. If intersection point on chart is above line, add refrigerant. If intersection point on chart is below line, carefully recover some of the charge. Re--check suction pressure as charge is adjusted. Note: Indoor--air cfm must be within normal operating range of unit. All outdoor fans must be operating. The TXV is set to maintain between 15 and 20 degrees of superheat at the compressors. The valves are factory set and should not require re--adjustment

15 Temperature Air Entering Condenser - Edb ( F) PGE300 Expanded Performance Data (Cooling - gross capacity) Air Entering Evaporator - Cfm/BF 7,000/0.05 8,000/0.06 9,000/ ,000/ ,250/0.09 Temperature Air Entering Evaporator - Ewb ( F) TC SHC kw TC SHC kw TC SHC kw TC SHC kw TC SHC kw TC SHC kw FORMULAS AND NOTES FOR USING EXPANDED PERFORMANCE DATA LEGEND BF -- Bypass Factor edb -- Entering Dry--Bulb ewb -- Entering Wet--Bulb kw -- Compressor Motor Power Input ldb -- Leaving Dry--Bulb lwb -- Leaving Wet--Bulb SHC -- Sensible Heat capacity (1000 Btuh) Gross TC -- Total Capacity (1000 Btuh) Gross 1. Direct interpolation is permissible. Do not extrapolate. 2. The following formulas may be used: t ldb = t edb -- [sensible capacity (Btuh) / (1.10 x cfm)] t lwb = Wet bulb temp corresponding to enthalpy of air leaving evaporator coil (h lwb). h lwb = h ewb -- [total capacity Btuh / (4.5 x cfm)] where h ewb = Enthalpy of air entering evap. coil. 3. The SHC is based on 80 F edb temperature of air entering evaporator coil. Below 80 F edb, subtract (corr factor x cfm) from SHC. Above 80 F edb, add (corr factor x cfm) to SHC. ENTERING AIR DRY -BULB TEMP (edb) ( F) Bypass under 75 Factor over 85 (BF) Correction Factor Use Formula Below Interpolation is permissable. Correction factor = 1.10 x (1 -- BF) x (edb -- 80)

16 ALL VOLTS - ALL MODELS