Digital DeLorean Data by DMC-News, The DeLorean Mailing List P.O. Box 4833 Mesa, Arizona /

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1 P.O. Box 4833 Mesa, Arizona / Engine

2 SECTION GENERAL 0 1 WARNINGS AND CAUTION LABELS 2 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS FANS MAY START 1 FRONT OF FRAME BATTERY GASES 1 BATTERY COVER BATTERY ACCESS 1 BATTERY COVER MODULE INTERCHANGE 1 R.H. ELECTRONIC CHASSIS HIGH ALTITUDE 1 ENGINE COVER NEGATIVE GROUND 2 BATTERY COVER AND ENGINE COVER COOLANT TANK 1 EXPANSION BOTTLE DMC LOGO 1 ON AIR CLEANER PAN JUMP STARTING 1 FIREWALL COMPARTMENT COVER A.C.U. WARNING 1 COMPRESSOR BRAKE FLUID WARNING 1 LUGGAGE COMPARTMENT UNLEADED GASOLINE 1 DASHBOARD FASCIA L.H WASHER BOTTLE 1 LUGGAGE COMPARTMENT L.H. SIDE JACKING POINTS 1 JACK STOWAGE COVER

3 GENERAL WARNINGS AND CAUTION LABELS SECTION GROUP

4 SECTION GENERAL 0 1 IDENTIFICATION PLATES 3 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS ENGINE START/DOOR CATALYST 1 UP TO VIN ) UNDERSIDE OF CATALYST 1 FROM VIN ) ENGINE COVER TIRE LOAD 1 INSIDE GLOVEBOX EM CON INFORMATION 1 UP TO VIN EM CON INFORMATION 1 FROM VIN VACUUM HOSE ROUTING 1 UP TO VIN VACUUM HOSE ROUTING 1 FROM VIN

5 GENERAL IDENTIFICATION PLATES SECTION GROUP

6 SECTION ENGINE 1 1 BASIC ENGINE/GASKETS/MOUNTINGS 0 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS BASIC ENGINE GASKET KIT 1 ENGINE OVERHAUL GASKET KIT - CYL CYL HEAD OVERHAUL GASKET KIT - CYL CYL HEAD OVERHAUL 5 SP10026 NYLOC NUT M SP10835 LARGE WASHER M SP10009 SCREW M8 4 8 SP10032 WASHER M STUD M ENGINE MT BRACKET 2 CYLINDERS 123 AND 456 ARE LH AND RH BANKS RESPECTIVELY WHEN VIEWED FROM THE FLYWHEEL END OF THE ENGINE

7 ENGINE BASIC ENGINE/GASKETS/MOUNTINGS SECTION GROUP

8 SECTION ENGINE BLOCK GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS CYLINDER BLOCK ASSY BRACKET PLATE SEALING RING 100 x 13 1 PART OF (GSKT KIT) FIG GASKET - REAR 1 PART OF (GSKT KIT) FIG SCREW M7 x SPRING WASHER M PLUG SPRING PIN PLUG M18 x SEALING WASHER M18 3 PART OF (GSKT KIT) F SPRING PIN PLUG M PLUG M12 x PLUG M STUD M12 x WASHER M NUT M12 x LOCATING BUSH O RING SEAL PLUG COOLANT DRAIN SEALING WASHER 3 PART OF (GSKT KIT) FIG OIL PRESSURE SENDER SENDER ADAPTOR SEALING WASHER 1 PART OF (GSKT KIT) FIG ADAPTOR - OIL FILTER 1 SEE 2 GROUP 0 OIL PUMP ASSEMBLY 1 SEE 2 GROUP 0 NOTE: FIG. 22 IS FOR OIL PRESSURE GAUGE REFER TO SECTION 1-2, GROUP 0 (OIL PUMP) FOR SENSOR, FIG. 3 TO WARNING LIGHT

9 ENGINE BLOCK SECTION GROUP

10 SECTION ENGINE 1 1 CRANKSHAFT/PISTON ASSEMBLY 2 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS CONN ROD BEARING SET 1 SIX PAIRS PER SET PISTON SERVICE SET PISTON RING SET CYL LINER SPACER 0.07 TO 0.10MM THICK ) 6 OF EACH CYL LINER SPACER 0.08 TO 0.12MM THICK) IN GASKET CYL LINER SPACER 0.10 TO 0.14MM THICK) KIT CYL LINER SPACER 0.13 TO 0.16MM THICK) (SEE 1-1-0) CONN ROD ASSEMBLY CONN ROD SCREW THRUST WASHER-CRANKSHAFT 2.30 TO 2.35MM THICK) TWO THRUST WASHER-CRANKSHAFT TO 2.45MM THICK) PAIRS THRUST WASHER-CRANKSHAFT 2.45 TO 2.50MM THICK) PER THRUST WASHER-CRANKSHAFT 2.50 TO 2.55MM THICK) SET MAIN BEARING SHELL SET CRANKSHAFT WOODRUFF KEY 2 CRANKSHAFT NOSE

11 ENGINE CRANKSHAFT/PISTON ASSEMBLY SECTION GROUP

12 SECTION ENGINE 1 1 CRANKCASE/OIL PAN/DIPSTICK 3 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS SEAL, DIPSTICK DIPSTICK SCREW M8 x WASHER M GUIDE TUBE, DIPSTICK CRANKCASE WASHER M SCREW M DEFLECTOR, OIL DRAIN PLUG, MAGNETIC SEALING WASHER GASKET, OIL PAN SPRING WASHER M SCREW M OIL PAN SCREW M SCREW M SPRING WASHER M PLUG

13 ENGINE CRANKCASE/OIL PAN/DIPSTICK SECTION GROUP

14 SECTION ENGINE 1 1 TIMING CHAINS 4 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS SCREW M WASHER SEAL - O RING 1 PART OF (GASKET KIT 1-1-0) COVER PLATE SCREW M SCREW M GASKET - TIMING GEAR 1 PART OF , & (GASKET KIT 1-1-0) COVER - TIMING GEAR PLUG 3/ SPROCKET-CRANKSHAFT SPACER SLEEVE SCREW M WASHER M SPACER SLEEVE SCREW M WASHER SPRING M SCREW M WASHER M CHAIN GUIDE CHAIN-TIMING TIMING SPROCKET LIP SEAL 1 PART OF (GASKET KIT 1-1-0) SCREW WASHER-SPRING TMG PLATE-IGNITION CHAIN TENSIONER SET FILTER CHAIN TENSIONER

15 ENGINE TIMING CHAINS SECTION GROUP

16 SECTION ENGINE 1 1 CYLINDER HEAD/VALVE TRAIN 5 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS GSKT-RKR CVR CYL PART OF & GASKET KITS (1-1-0) COVER-RKR CYL GSKT RKR CVR CYL PART OF & GASKET KITS (1-1-0) WASHER-SPRING M SCREW M SCREW M COVER RKR CYL SCREW-CYLINDER HEAD SCREW-LOCK WASHER-SPRING SHAFT RET-ROCKER ARM LOCATING DOWEL COLLAR-ROCKER ARM SCREW-ROCKER ARM ADJ WIRE RING OM; AMD EXJ-RKR SFT ROCKER ARM SHAFT RET SPRING-ROCKER ARM SPACER SLEEVE 6 THICKNESS 5.35 MM ROCKER ARM SPACER SLEEVE 6 THICKNESS 8.22 MM CYL HEAD 456 ASSY 1 PARTS A INCLUDED LIFTING UNIT WASHER-SPRING M SCREW M O RING SEAL 6 PART OF , 3 OFF IN & GASKET KITS (1-1-0) STUD M LIFTING UNIT WASHER-SPRING BOLT GASKET 2 PART OF , 1 OFF IN & GASKET KITS (1-1-0) COVER-CYL HEAD ROCKER WASHER-SPRING SCREW M IFTING UNIT PLUG NIPPLE GSKT-CYL HEAD-CYL CYLINDERS 123 AND 456 ARE LH AND RH BANKS RESPECTIVELY WHEN VIEWED FROM THE FLYWHEEL END OF THE ENGINE

17 ENGINE CYLINDER HEAD/VALVE TRAIN SECTION GROUP

18 SECTION ENGINE 1 1 CYLINDER HEAD/VALVE TRAIN 5 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS VALVE GUIDE MM DIA VALVE GUIDE VALVE SPRING RET WASHER M VALVE SPRING F/PUMP BLANKING PLT F/PUMP GASKET 1 PART OF & GASKET KITS (1-1-0) TEMPERATURE SENSOR O RING SEAL 1 PARTS OF GASKET KIT (1-1-0) CYL HEAD 123 ASSY 1 PARTS B INCLUDED STUD M PLUG 27MM GSKT CYL HD-CYL PART OF & GASKET KITS (1-1-0) 51 SP10278 CABLE CLIP CAMSHAFT-CYL CAMSHAFT-CYL CAMSHAFT THRUST PLT WASHER M TMG SPROCKET SCREW INLET VALVE ASSY 2 COMPRISES THREE VALVES PER SET VALVE STEM SEAL 6 PART OF , & GASKET KITS (1-1-0) VALVE KEEPER EXHAUST VALVE ASSY 2 COMPRISES THREE VALVES PER SET CYLINDERS 123 AND 456 ARE LH AND RH BANKS RESPECTIVELY WHEN VIEWED FROM THE FLYWHEEL END OF THE ENGINE

19 ENGINE CYLINDER HEAD/VALVE TRAIN SECTION GROUP

20 SECTION ENGINE 1 2 OIL PUMP/FILTER 0 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS OIL FILTER OIL FILTER ADAPTOR 1 PART OF CYLINDER BLOCK ASSY (1-1-1) OIL PRESSURE SENSOR SEALING WASHER OIL PUMP ASSEMBLY 1 PART OF CYLINDER BLOCK ASSY (1-1-1) OIL PUMP DRVN SPKT SCREW M WASHER M SCREW M WASHER M OIL PUMP DRIVE CHAIN OIL PUMP DRIVE SPKT OIL PUMP STRAINER STRAINER BRKT SPACER STRAINER PIPE SPACER O RING SEAL SCREW M7 3 NOTE: ITEM 3 RELATES TO OIL PRESSURE WARNING LIGHT. REFER TO CYLINDER BLOCK (1-1-1) FOR SENDER (ITEM 22) TO OIL PRESSURE GAGE

21 ENGINE OIL PUMP/FILTER SECTION GROUP

22 SECTION ENGINE COOLING SYSTEM 1 3 WATER PUMP 0 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS SCREW M WASHER-SPRING M COVER-THERMOSTAT THERMOSTAT GASKET THERMOSTAT WATER PUMP ASSEMBLY TERRY CLIP WATER HOSE 1 9 SP10350 TERRY CLIP WATER HOSE SCREW M WASHER-SPRING M GASKET OUTLET PIPE FLANGE HOSE CLAMP WATER OUTLET HOSE WASHER SCREW M SCREW-BLEED WATER DIST PIPE SCREW M SCREW M SEAL- O RING WATER PUMP PULLEY

23 ENGINE COOLING SYSTEM WATER PUMP SECTION GROUP

24 SECTION ENGINE 1 3 RADIATOR/PIPING 1 GROUP UP TO VIN 1233 FIG. PART NUMBER DESCRIPTION QTY REMARKS RADIATOR STAY RADIATOR STAY LH 1 2 SP10204 SCREW M6 2 3 SP10252 SPRING WASHER M SEAL RADIATOR 1 6 SP10348 HOSE CLIP AIR BLEED CONN HOSE 2 8 SP10352 HOSE CLIP HOSE-RAD CONNECTOR FRONT WATER PIPE RH FANS 2 12 SP10851 NYLOC NUT M SP10111 WASHER M SP10106 NYLOC NUT M SP10835 EXTRA LARGE WA M SP10026 NYLOC NUT M SP10103 SCREW M S SPRING WASHER M RAD SUPT BRACKET LH RAD SUPT BRACKET RH FRONT WATER PIPE LH HOSE CONN RAD MOUNTING RUBBER 4 23 SP10100 SCREW M SEAL SEAL, RADIATOR CAP CAP, RADIATOR SEAL HD BOTTLE CAP 1 29 SP10348 HOSE CLIP AIR BLEED CONN HOSE BRACKET 2 32 SP10613 RIVNUT M SP10252 SPRING WASHER 4 34 SP10016 SCREW M HEADER BOTTLE ASSY OIL COOLER OIL COOLER SUPT BRKT OIL COOLER CLAMP 1 39 SP10454 SEMS SCREW M SP10031 WASHER M SP10024 NYLOC NUT M REPL OIL COOLER PIPE HOSE, INTERMEDIATE

25 ENGINE 1 RADIATOR/PIPING UP TO VIN SECTION GROUP

26 SECTION ENGINE 1 3 RADIATOR/PIPING 1 GROUP UP TO VIN 1233 FIG. PART NUMBER DESCRIPTION QTY REMARKS 44 SP10018 SCREW M SP10015 SCREW M MAIN WATER RAIL RH S PIPE RH WATER HOSE S PIPE PACKING MAIN WATER RAIL LH WATER PIPE BRACKET 1 53 SP10033 WASHER M SP10026 NUT NYLOC M WATER PIPE STRAP WATER PIPE REAR LH WATER PIPE ENGINE LH 1 60 SP10353 HOSE CLIP HOSE PUMP CONNECTOR WATER PIPE ENGINE RH WATER BOTTLE CONN WATER PIPE REAR ENGINE THERMOSTAT SWITCH CLIP, RETAINING THERMOSTAT BUSH HOSE CONNECTOR

27 ENGINE 1 RADIATOR/PIPING UP TO VIN SECTION GROUP

28 SECTION ENGINE 1 3 RADIATOR/PIPING FROM VIN GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS HOSE-HEADER TANK CONN 1 2 SP10031 WASHER M6 1 3 SP10252 SPRING WASHER M6 2 4 SP10015 SCREW M WATER PIPE REAR RH 1 6 SP SEMS-SCREW M5 1 7 SP10613 RIVNUT M MOUNTING BRACKET HOSE-WATER PUMP RH CLIP 1 11 SP10001 SCREW M SP10252 SPRING WASHER 1 13 SP10032 WASHER M Q CLIP 1 15 HOSE CLIP HOSE-WATER PUMP LH 1 17 SP10009 SCREW M WATER PIPE REAR LH P CLAMP ASSY 1 20 SP10032 WASHER M SP10025 NUT M THERM ENVELOPE SW THERM CLIP THERM SEALING BUSH

29 ENGINE RADIATOR/PIPING FROM VIN SECTION GROUP

30 SECTION ENGINE AIR INLET SYSTEM 1 4 AIR CLEANER ASSEMBLY 0 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS AIR FILTER ASSEMBLY AIR FILTER ELEMENT O RING 1 4 SP SCREW M6 5 SP WASHER-SPRING M HOSE ADAPTOR-AIR CLEANER OIL FILLER CVR FILTER CARTRIDGE OIL FILLER CVR BOTTOM HOSE CLIP HOSE INL DUCT-AIR CLEANER INL DUCT-TEMP SENSOR 1 15 SP10353 HOSE CLIP SHUTTER-AIR INLET SUPT ASSY INL DUCT 1 18 SP SCREW M SP WASHER M SP10613 RIVNUT M RING SEAL 2 ONE SEAL FITS ON LH PONTOON PIPE EXT-INL SYSTEM ENGINE INL DUCT PRIM INL DUCT NON-RTN VLV 1 26 SP10353 HOSE CLIP INL DUCT WATER OTLT 1 28 SP10358 GROMMET EDGE STRIP ENGINE INL DUCT SECD 1 31 SP10031 WASHER M SP10041 SCREW M MANIFOLD ASSY BRKT EXH MANIF STOVE 1 35 SP10503 WASHER M SP10688 SCREW M

31 ENGINE AIR INLET SYSTEM AIR CLEANER ASSEMBLY SECTION GROUP

32 SECTION ENGINE 1 4 AIR INDUCTION SYSTEM 1 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS MIXTURE CONTROL UNIT 1 REFER TO GASKET-MIX CONN UNIT 1 PART OF GASKET KIT (FIG 3) SCREW M SPRING WASHER M SCREW M LWR HOUSING BRKT RH SEAL TIGHTENING CUP O RING MIX UNIT LWR HSG THROTTLE VALVE ASSY GSKT-LWR HSG/T/V SCREW M WASHER M PLUG O RING PLUG PLUG NIPPLE LWR HOUSING BRKT LH SCREW M NUT M LEVE R LOCKNUTM QUADRANT M SAFETY RET RING CIRCLIP QUADRANTSPDL GUIDE GOV CON QUADRANT 1 AUTOMATIC ONLY QUADRANT RTN SPRING THROTTLE CONTROL SCREW M WASHER M QUADRANT RTN SPRING BOBBIN PLASTIC CLIP SPARK PLUG WIRE BRKT CLIP NIPPLE PLUG 1 MANUAL ONLY THREADED NIPPLE 1 ONE OFF MANUAL, TWO OFF AUTO VACUUM HOSE HOSE CLIP HOOK BRACKET SCREW M

33 ENGINE AIR INDUCTION SYSTEM SECTION GROUP

34 SECTION ENGINE 1 4 AIR INDUCTION SYSTEM 1 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS PLUG SCREW M INLET MANIFOLD INTER INLET MANIFOLD 1 PART A INCLUDED SCREW M SCREW M INLET MANIFOLD GSKT 2 PART OF GASKET KIT (FIG 55) O RING 2 PART OF GASKET KIT EFIG 55) BACK UP RING GASKET KIT

35 ENGINE AIR INDUCTION SYSTEM SECTION GROUP

36 SECTION ENGINE EXHAUST SYSTEM 1 5 MUFFLER/HEAT SHIELDS 0 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS HEATSHIELD UNDERBODY 1 2 SP10251 POP RIVET WASHER BRACKET-MOUNTING 4 4 SP10680 POP RIVET 8 5 SP10507 WASHER-EXTRA LARGE M6 4 UP TO VIN 2458 SP10647 WASHER EXTRA LARGE M6 4 FROMVIN SP10252 WASHER-SPRING M6 4 7 SP10041 SCREW M6 4 8 SP10833 SCREW M6 4 9 SP10263 WASHER-LARGE M HEATSHIELD LH HEATSHIELD RH FRONTPIPE 1 UP TO VIN FRONT PIPE 1 FROM VIN BOLT SEALING WASHER GASKET 2 16 SP10170 NUT-AERO M SP10262 WASHER M STUD EXH MANIFOLD EXH MANIFOLD GASKET 2 PART OF , & EXH MANIFOLD GASKET KIT (1-1-0) WASHER NUT MT BRKT RH TOP 1 27 SP10259 WASHER M SP10049 WASHER-SPRING M SP10226 SCREW M MUFF MT BR KT RH 1 31 SP10009 SCREW M SP10032 WASHER M SP10024 NYLOCNUT M MUFF MT BRKT LH RUBBER MOUNTING 3 36 SP10705 SCREW M SP10031 WASHER M SP10205 SCREW M SP10033 WASHER M H/SHLD ALT & CRKSFT 1 42 SP10256 WASHER LARGE M SP10041 SCREW M SP10030 NUT M MUFFLER -TAILPIPE 1 UPTOVIN MUFFLER - TAILPIPE 1 FROM VIN

37 ENGINE EXHAUST SYSTEM MUFFLER/HEAT SHIELDS SECTION GROUP

38 SECTION ENGINE 1 6 THROTTLE LINKAGE PEDAL/CABLE 0 GROUP FIG. PART NUMBER DESCRIPTION QTY REMARKS 1 SP10225 * BOLT M6 1 2 SP10069 * LOCKNUT M6 1 3 SP10823 CLEVIS PIN * SPRING-RETURN * WASHER-FELT WASHER THROTTLE CABLE GROMMET * RUBBER * ACCELERATOR PED ASSY * BUSH 1 12 SP10124 * R CLIP 1 13 SP10111 * WASHER 1 14 SP10440 SCREW M SP10106 NYLOC NUT M THROTTLE ABUTMENT 1 17 SP10145 LOCKNUT M8 1 *INCLUDED IN PEDAL BOX ASSEMBLY (SEE 6-6-0)

39 ENGINE THROTTLE LINKAGE PEDAL/CABLE SECTION GROUP

ISUZU DIESEL ENGINE 4LE1 DA07 PARTS CATALOG

ISUZU DIESEL ENGINE 4LE1 DA07 PARTS CATALOG How to refer to the Parts Catalog 1 2 4 3 5 1 FIG NO. A 3-digit (X-XX) Figure Number has been assigned to every section/illustration of the catalog. The first