XR1000 Conveyors Parts List
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- Christian Nicholson
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1 DOCUMENT #EPL-XR000 INCLUDES: ELECTRIC & HYDRAULIC SHEET OF 28
2 CONVEYOR ELECTRIC ASSEMBLY VIEW 44-M BK FOR EL 5HP 3 * PP 5HP MOTOR ELEC 4 * REF. DESCRIPTION PART NUMBER QTY CONVEYOR ENTRANCE SECTION 44-M BK 2 INTERMEDIATE FRAME 5 FT 44-M BK 3 EXIT ASS'Y - PIT SIDE (3HP ELECTRIC) 44-M BK 4a 4 MOTOR ELECTRIC - FLENDER 3 HP COMPLETE PP 4b MOTOR ELECTRIC - FLENDER 5 HP COMPLETE PP SHEET 2 OF 28
3 CONVEYOR HYDRAULIC ASSEMBLY VIEW 44-M BK FOR WALL SIDE (06-04) 44-M BK FOR PIT SIDE (06-05) 44-M BK FOR WALL SIDE (06-05) 3 * 4 * PP MOTOR HYD (24CU-IN) REF. DESCRIPTION PART NUMBER QTY CONVEYOR ENTRANCE SECTION 44-M BK 2 INTERMEDIATE FRAME 5 FT 44-M BK 3 EXIT ASS'Y - PIT SIDE (06-04 HYDRAULIC) 44-M BK 4a 4 MOTOR HYD (9CU-IN) PP 4b MOTOR HYD (24CU-IN) PP SHEET 3 OF 28
4 44-M BK ENTRANCE EXPLOSION HOOK ONE SPRING LOOP AROUND THE CALL-UP FORK PIN (P) & THE OTHER LOOP AROUND THE CONVEYOR FRAME HOOK (H) P DETAIL A H 32 A SHEET 4 OF 28
5 44-M BK ENTRANCE EXPLOSION SHEET 5 OF 28
6 44-M BK ENTRANCE EXPLOSION DETAIL B 45 B SHEET 6 OF 28
7 44-M BK ENTRANCE PARTS LIST REF. DESCRIPTION PART NUMBER QTY MAX AIR MA PP 4 2 SPRING FORK RETURN PLATED FREE LENGTH 5.924"LG PP 3 AIR MANIFOLD BLOCK ASSEMBLY MP 4 MAGNET & MOUNT ASSEMBLY MP 5 MAGNET ACTUATOR PP 6 LINKEND BUSHING PP 6 7 MONROE SHOCK ABSORBER SPACER MP 4 8 ENTRANCE FRAME (BLK) 44-M BK 9 CALL-UP FORK WELDMENT 44-M YL 0 SLIP CLEVIS WITH HELI COIL 44-M TAKE-UP DRUM WELDMENT 44-M YL 2 HUB SPACER (YLW) 44-M YL 3 BELT ANCHOR STRAP 44-M YL 2 4 ENTRANCE COVER BELT 44-M DRUM CARRIAGE 44-M YL 6 H-FRAME A 44-M YL 7 H FRONT FRAME 44-M YL 8 UHMW SHOCK MOUNT & MAGNET MOUNT 44-M WHEEL HUB 44-M LUG NUT FLAT STYLE M4x.5 44-M CYLINDER BUMPER 44-M PROX SWITCH MOUNT 44-M WSHR SS FLAT /4" (0.056"/0.063"THK) SI 2 24 WSHR SS FLT 3/8" THK.75"OD/.406"ID SI 4 25 WASHER SS FLAT 7/6" SI WSHR SS FLAT /2" SI 6 27 FLAT WASHER SS # SN 6 28 WASHER FLAT /2" SS SI 6 29 WSHR SS FLT 3/8SM-OD 0.629odx.39idx0.05"thk SI 8 SHEET 7 OF 28
8 44-M BK ENTRANCE PARTS LIST REF. DESCRIPTION PART NUMBER QTY 30 LOCK WASHER 3/8" SS SI 4 3 LOCK WASHER SS /2" SI 2 32 HHCS SS /4"-20 x -/2" SIC 2 33 HHCS SS 3/8"-6 X " SIC 4 34 HHCS SS 7/6"-4 x 3" SIC 8 35 HHCS SS /2"-3 x 2" SIC 4 36 M2-.25 x 75mm DIN 960 CLASS 8.8 ZINC CAP SCREW SMF 4 37 SHCS SS 3/8-6 X -/4" SIC 4 38 SCREW PHL PAN-HD SS #8-32 x " SNC 39 SCREW PHL PAN-HD SS #8-32 x /2" SNC 40 NUT SS 7/6" SIF 2 4 NUT SS NYLOCK /4" SIC 2 42 NYLOCK NUT SS 7/6" SIC 2 43 NUT SS NYLOCK /2" SIC 4 44 NUT SS NYLOCK # SIC 2 45 SPACER NYLON /2"DIA x /4" SP NI 46 CYLINDER AIR -/2" BORE X 2" STROKE PP 2 47 SWITCH REED D-B53L 24VDC PP 2 48 PIVOT BRKT SS c/w PIN & CLIP BP-9CSS PP 2 49 SUC205-6 TAPPED BASE BEARING PP 2 44-M BK ENTRANCE SIDE VIEW SHEET 8 OF 28
9 44-M BK INTERMEDIATE SIDE VIEW "-BK" FOR COLOR BLACK "-YL" FOR COLOR YELLOW OPTIONAL LENGTH DESCRIPTION INTERMEDIATE FRAME 5FT, BLK INTERMEDIATE FRAME 6FT, BLK INTERMEDIATE FRAME 7FT, BLK INTERMEDIATE FRAME 8FT, BLK INTERMEDIATE FRAME 9FT, BLK INTERMEDIATE FRAME 0FT, BLK PART NUMBER 44-M BK 44-M BK 44-M BK 44-M BK 44-M BK 44-M BK SHEET 9 OF 28
10 44-M BK EXIT ELECTRIC EXPLOSION C M BK EXIT ELECTRIC SIDEVIEW DETAIL C SHEET 0OF 28
11 44-M BK EXIT ELECTRIC PARTS LIST REF. DESCRIPTION PART NUMBER QTY GEAR REDUCER (ELEC) - SUN GEAR for 6H (205) PP 2 3HP FLANGE ADAPTER WITH STUDS MP 3 DRIVE SPROCKET YL 4 CRITICAL WATER LEVEL SWITCH ASS'Y MP 5 ROTARY ENCODER KIT (53L) MP 6 BELT ANCHOR STRAP 44-M YL 2 7 RETURN DOOR WELDMENT 44-M YL 8 RETURN DOOR SPACER 44-M EXIT COVER PLATE 44-M EXIT FRAME - PIT-SIDE-MOTOR (BLK) 44-M BK BUMPER STOP 5/8"- x 4" UNC PP 4 2 MOTOR ELECTRIC - FLENDER 3 HP COMPLETE PP 3 WSHR SS FLT 3/8" THK.75"OD/.406"ID SI 8 4 FLAT WASHER 5/8" SS SI 8 5 WASHER FLAT /2" SS SI 8 6 LOCK WASHER 3/8" SS SI 8 7 LOCK WASHER SS /2" SI 8 8 LOCK WASHER 5/8" SS SI 8 9 HHCS SS 3/8"-6 X 3/4" SIC 4 20 HHCS SS /2"-3 x 2" SIC 8 2 NUT SS 3/8" SIC 4 22 NUT SS 5/8" SIC 8 23 NUT PL STOVER /2" ZIF 4 24 SUC205-6 TAPPED BASE BEARING PP 2 SHEET OF 28
12 ELECTRIC MOTOR EXPLOSION & PARTS LIST SIDE VIEW 5 REF. DESCRIPTION PART NUMBER QTY PARTS ORDER GEAR KIT, SUN 6H PP 2 GEAR REDUCER (ELEC) - SUN GEAR for 6H (205) PP 3 3HP FLANGE ADAPTER WITH STUDS MP 4 HYD MOTOR O-RING 3" NOM PP 5 MOTOR ELECTRIC - FLENDER 3 HP COMPLETE PP 6 WSHR SS FLT 3/8" THK.75"OD/.406"ID SI 4 7 LOCK WASHER 3/8" SS SI 4 8 NUT SS 3/8" SIC 4 SHEET 2OF 28
13 MP CRITICAL LEVEL SWITCH EXPLOSION & PARTS LIST 2 4 SIDE VIEW REF. DESCRIPTION PART NUMBER QTY TANK CRITICAL LEVEL SWITCH PP 2 LOW LEVEL SWITCH HOUSING DECAL PP 3 CRITICAL LEVEL SWITCH HOUSING BK 4 END CAP 2" x 4" PP 5 WSHR SS FLAT /4" (0.056"/0.063"THK) SI 2 6 WSHR SS LOCK /4" SI 2 7 HHCS SS /4"-20 x " SIC 2 8 NUT SS /4" SIC 2 SHEET 3OF 28
14 44-M BK EXIT HYDRAULIC EXPLOSION D 5 44-M BK EXIT HYDRAULIC SIDE VIEW DETAIL D SHEET 4OF 28
15 44-M BK EXIT HYDRAULIC PARTS LIST REF. DESCRIPTION PART NUMBER QTY GEAR REDUCER (HYD) - SUN GEAR for 6E (205) PP 2 DRIVE SPROCKET YL 3 ROTARY ENCODER KIT (53L) MP 4 BELT ANCHOR STRAP 44-M YL 2 5 RETURN DOOR WELDMENT 44-M YL 6 RETURN DOOR SPACER 44-M EXIT COVER PLATE 44-M EXIT FRAME - PIT-SIDE-MOTOR (BLK) 44-M BK 9 BUMPER STOP 5/8"- x 4" UNC PP 4 0 WSHR SS FLT 3/8" THK.75"OD/.406"ID SI 4 FLAT WASHER 5/8" SS SI 8 2 WASHER FLAT /2" SS SI 8 3 LOCK WASHER 3/8" SS SI 4 4 LOCK WASHER SS /2" SI 8 5 LOCK WASHER 5/8" SS SI 8 6 HHCS SS 3/8"-6 X 3/4" SIC 4 7 HHCS SS /2"-3 x 2" SIC 8 8 NUT SS 5/8" SIC 8 9 NUT PL STOVER /2" ZIF 4 20 SUC205-6 TAPPED BASE BEARING PP 2 2 MOTOR HYD CU.IN PP SHEET 5OF 28
16 MP ROTARY ENCDR EXPLOSION SHEET 6OF 28
17 MP ROTARY ENCDR PARTS LIST REF. DESCRIPTION PART NUMBER QTY ROTARY ENCODER LABEL D-B53L PP 2 ROTARY ENCODER FOUR MGNET DISK ASSY PP 3 ROTARY ENCODER BODY - BK BK 4 STRAIN RELIEF /4", c/w nut PP 5 ROTARY ENCODER BUSHING PP 2 6 FLAT WASHER SS # SN 3 7 WASHER FLAT /2" SS SI 3 8 LOCK WASHER SS # SN 9 SCREW PHL PAN-HD SS #8-32 x 3/4" SNC 0 NUT SS NYLOCK /2" SIC SWITCH REED D-B53L 24VDC PP MP ROTARY ENCDR SIDE VIEW /32" CLEARANCE BETWEEN NUT AND WASHER SHEET 7OF 28
18 MP ROTARY ENCODER KIT EXPLOSION SHEET 8OF 28
19 MP ROTARY ENCODER KIT PARTS LIST REF. DESCRIPTION PART NUMBER QTY HOSE 0.375" DRIVEWAY SIGNAL -- 36" BK 2 ROTARY ENCODER SPRKT. PLT MP 3 ROTARY ENCODER ASS'Y D-B53L MP 4 LOCK WASHER SS /2" SI 2 5 HHCS SS /2-3 x " SIC 2 6 /2"-3x2" SS HH CAP SCREW FLTD SIC 7 NUT SS NYLOCK /2" SIC MP ROTARY ENCODER KIT SIDE VIEW SHEET 9OF 28
20 MP ROLLER EXPLOSION 6 8 SIDE VIEW MP ROLLER PARTS LIST REF. DESCRIPTION PART NUMBER QTY WHEEL PUSHER - YELLOW PP 2 2 ROLLER ASSEMBLY LUG- FORGED PP 3 ROLLER OUTRIGGER WHEEL RED PP 2 4 BUSHING AXLE ID 0.758" OD.2" PP 4 5 WSHR SS FLAT SHIM 3/4" (OD.872"xID0.82"xTHK0.08") SI 4 6 WSHR SS FLAT THRUST 3/4" SI 2 7 HHCS PL 3/4"-6 X 8" AXEL BOLT ZIF 8 NUT PL FLEXTYPE JAM LOCK 3/4" ZIF SHEET 20OF 28
21 PLASTIC RAIL & ROLLER INSTALLATION CONVEYOR PLASTIC RAIL & ROLLER PARTS LIST REF. DESCRIPTION PART NUMBER ROLLER ASSEMBLY COMPLETE-RED MP 2 CONVEYOR CHAIN FORGED w/rust INHIBITING OIL PP 3 MUSHROOM PROFILE RAIL 0FT 44-M SCRW SELF-TAPPING SS /4-20 x SIC SHEET 2OF 28
22 MP AIR MANIFOLD KIT EXPLOSION & PARTS LIST SIDE VIEW 6 8 REF. DESCRIPTION PART NUMBER QTY * TUBE NY CLR.25"OD. 2' (44") CL 2* TUBE NY ORG.250"OD PA. 33' (396") OR 3 AIR MANIFOLD BLOCK MP 4 FTG TEE /8"TBE-/8"NPT KJT0-34S PP 2 5 FTG, 90 deg SWIVEL ELBOW /4" TBE, /8"NPT PP 6 WSHR SS FLAT /4" (0.056"/0.063"THK) SI 4 7 HHCS SS /4"-20 x -/2" SIC 2 8 NUT SS NYLOCK /4" SIC 2 NOTE: TUBE NOT SHOWN SHEET 22OF 28
23 MP LCI CONTROL BOX EXPLOSION F DETAIL E E DETAIL F SHEET 23OF 28
24 MP LCI CONTROL BOX EXPLOSION SHEET 24OF 28
25 MP LCI CONTROL BOX TUBING & WIRING 9 INPUT " BLACK 4" GREEN 4" ORANGE 4" RED " BLUE 4 2 X 6" CLEAR SHEET 25OF 28
26 MP LCI CONTROL BOX INTERNAL WIRING DIAGRAM 8"BLACK (PUSH BUTTON LIGHT) 8"WHITE (PUSH BUTTON LIGHT) 4"BLACK 8"BLACK (PRESSURE SWITCH) 8"WHITE (PRESSURE SWITCH) 4"WHITE 2"BLACK (SOLONOID VALVE) 2" OF 8-3, STRIP 5" OFF ONE END & 3/4"OFF OTHER END 2"WHITE (SOLONOID VALVE) 2"GREEN (SOLONOID VALVE) MP LCI CONTROL BOX SIDE VIEW SHEET 26OF 28
27 MP LCI CONTROL BOX PARTS LIST REF. DESCRIPTION PART NUMBER QTY TUBE NYLON /4" BLACK (OUTPUT TO AUXILIARY BOX) BK 2 TUBE NYLON /4" BLUE (INPUT) BU 3 TUBE NYLON /4" CLEAR 5" (EXHAUST-B) CL 4 TUBE NYLON /4" CLEAR 5" (EXHAUST-A) CL 5 TUBE NYLON /4" GREEN (OUTPUT-A) GN 6 TUBE NYLON /4" ORANGE (OUTPUT TO SHOCK ABSORBER) OR 7 TUBE NYLON /4" RED (OUTPUT-B) RD 8 8GA 3-STRAND WIRE (2") GREEN, BLACK & WHITE BK 9 WIRE 8GA 6-STRAND BLACK (30") BK 0 WIRE 8GA 6-STRAND BLACK (30") BK WIRE 8 GA 6-STRAND BLACK x 30" BK 2 WIRE 8 GA 6-STRAND WHITE (30") WT 3 WIRE 8GA 6-STRAND WHITE (30") WT 4 WIRE 8 GA 6-STRAND WHITE (30") WT 5 AIR REGULATOR /4FPT NAR2000 NO PP 2 6 PRESSURE SWITCH HOBBS PP 7 LEGEND PLATE PP 8 SPRING "Lg X Dia0.55, # PP 9 BEZEL, NUT & WASHER ASSEMBLY PP 20 LIGHT HOLDER / TERMINALS ASS'Y PP 2 LENS CAP PP 22 PLUNGER PP 23 LIGHT BULB 24V # PP 24 RUBBER GROMMET PP 7 25 LCI CONTROL BOX MP 26 QUICK DSCNCT /4"FEM TOTL INS 226T PP 2 27 CNCTR RING TERMINAL M3 22-6AWG FVL226-M PP 7 SHEET 27OF 28
28 MP LCI CONTROL BOX PARTS LIST REF. DESCRIPTION PART NUMBER QTY 28 RING TERMINAL CONNECTOR # PP 2 29 TERMINAL STRIP CINCH PP 30 BACKING PLATE - MACHINED MP 3 WSHR SS FLT 3/8" THK.75"OD/.406"ID SI 2 32 FLAT WASHER SS # SN 4 33 LOCK WASHER SS # SN 4 34 SCREW SS PHL MACHINE M4x8mm SMC 4 35 SCRW SS PAN-HD PHL #6-32 x 3/8" SNC 2 36 SCREW PHL PAN-HD SS #8-32 x /4" SNC 2 37 SCREW PHL PAN-HD SS #8-32 x 5/8" SNC 4 38 SPACER NYLON /2"DIA x /4" SP NI 4 39 FTG BLKHD STRT AIR /8"FPT-/4"TBE (PMF-/4NU) PP 40 BRASS FORGED TEE /4" FPT PP 4 TEE FORGED BRASS /8FPT X /8FPT X /8MPT (07-A) PP 42 BRASS CPLR /4 FPT 03-B PP 43 BUSHING REDUCER /4" MNPT-/8" FNPT BR 0-BA PP 44 GAUGE AIR 0-60 PSI BACK MOUNT /8MPT MWS PP 45 VALVE SOLENOID 24VAC W/PLUG 20-BDZ-N7T PP 46 AIR GAUGE 0-60 PSI PP 47 MTG BRKT FOR REGULATOR 0-30PSI AR270AS PP 2 48 FTG NIPPLE LONG /8"NPT x -/2" 3-A-/ PP 49 FTG ELB /4"TBE-SOCKET PLJ/ PP 4 50 FTG ELB SWV /4"TBE-/8"MPT PP 5 FTG ELB SWV /4"TBE-/4"MPT PP 2 52 TUBE CONNECTOR /4", /8"NPT PP 2 53 WIRE 8GA 3STND GREEN (2"FROM BK) SE BK 54 WIRE 8GA 3STND WHITE (2"FROM BK) SEE BK 55 WIRE 8GA 3STND BLACK (2"FROM BK) SEE BK SHEET 28OF 28
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