VHP40RMH-OPEN VHP40RMH-CLOSED COMPRESSOR MODULE MODELS

Transcription

1 PARTS MANUAL VHP40RMH-OPEN VHP40RMH-CLOSED COMPRESSOR MODULE MODELS American Hydraulic Compressor 743 Horizon Ct., Suite 334 Grand Junction, CO Book: (8-203) This manual contains important safety information. Do not destroy this manual. This manual must be available to the personnel who operate and maintain this machine.

2 2 TITLE TABLE OF CONTENTS Parts Manual PARTS LIST PAGE General Arrangement...7 General Arrangement...8 Piping Assembly - Open Center...9 Piping Assembly - Open Center Motors...9 Piping Assembly - Open Center Manifolds... Piping Assembly - Closed Center Manifolds... 2 Piping Assembly - Closed Center... 3 Piping Assembly - Closed Center Motors... 3 Piping Assembly... 4 Piping Assembly... 5 Decal Location... 7 Decal Location... 7 Housing Assembly... 9 Housing Assembly... 9 Motor Assembly... 2 Motor Assembly Gallon Reciever Tank Kit Piping Gallon Reciever Tank Kit Piping Gallon RecieverTank Kit Piping Gallon RecieverTank Kit Piping Wiring Diagram

3 4 Section A - Parts Ordering

4 GENERAL This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine American Hydraulic Compressor branded parts for your unit. American Hydraulic Compressor can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts. AMHC service facilities and Ingersoll Rand parts are available worldwide. Contact your local OEM or visit Special order parts may not be included in this manual. Contact the American Hydraulic Compressor Parts Department with the unit serial number for assistance with these special parts. Description The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available. In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front. Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides. Fasteners Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners. How To Order Always specify the model and serial number of the unit. Specify the part number and description. Contact: Jim Phillis (970) or or

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6 Parts List

7 General Arrangement _02_03/07_A

8 General Arrangement _03_03/07_A

9 Piping Assembly - Open Center Piping Assembly - Open Center Motors ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

10 Connector, Return Connector, Pressure/Inlet Hose, Assembly Elbow/ Cooler Inlet Elbow/ Cooler Outlet Cooler Union, Bulkhead, -2 Union, Bulkhead, -8-2 X X.50Tube X.3 SAE VHP Hose, Assembly Elbow Motor Elbow Hose, Assembly Hose, Assembly Elbow Elbow Hose assembly 8 X 25.00" Elbow Hyd VHP40 Open & Closed Elbow 8 X 6.00" SWL.25 Tube X.25 Bulkhead 90 X.25 X.25 SWL 90 X.25 Tube X.44 SAE 4 X 4"

11 Piping Assembly - Open Center Manifolds ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Flow Control Pressure relief Solenoid Assembly Coil Cartridge

12 Piping Assembly - Closed Center Manifolds COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Flow Control Pressure relief Solenoid Assembly Coil Cartridge Closed Center Conversion Open to Closed Conversion

13 Piping Assembly - Closed Center Piping Assembly - Closed Center Motors ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

14 Connector, Return Connector, Pressure/Inlet Hose, Assembly Elbow, Cooler Inlet Bulkhead -2 Bulkhead -8-2 X X.50 Tube X.3 SAE x Elbow, Cooler Outlet Elbow,.3 SAE x A Cooler Hose, Assembly Elbow Motor VHP40 8 X 25.00" 90 X.75 Tube X.06 SAE Hyd VHP Elbow Qty 2 Inlet & Outlet Hose, Assembly Conn Elbow Hose, Assembly Elbow Elbow Elbow Conn Piping Assembly 90 X.50 Tube X.88 SAE 8 X6" 90 X.50 Tube X.50 fem Tube SWL.25 Tube X.25 Bulkhead 90 X.25 Tube X.25 Tube SWL 4 X 4.00" 90 X.25 Tube X.44 SAE 90 X.75 Tube X.75 fem Tube SWL 90 X.25 Tube X.44 SAE.56 Tube X.25 Tube

15 _08_08/08_B Piping Assembly ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

16 A Air Cleaner Pipe 3/4 NPT Airend, Bare Elbow, Street Tee Street Bushing, Reducer Valve, Safety Elbow, Reducing Street Hose Assy steel braided Elbow, Street Valve connector Tubing Bushing; Reducer Manifold, Discharge Bushing Reducer Connector Elbow Hose, -4 X 0 Elbow, -4X/4 Connector Gauge, Pressure Switch Nipple Switch, Pressure 2 2 4" Pipe 3/4 NPT TS0.50 fem NPT X.50 NPT.50 fem NPT X.50 NPT.50 NPT X.25 fem NPT 325 PSIG.50 NPT X.75 FNPT.75 fem NPT X.75 NPT.75 fem NPT X.0 NPT.25 Flare less Tube.25 NPT X.00 fem NPT.25 NPT X.50 FNPT.25 Tube X.25 NPT 90 X.25 NPT X.25 NPT -4 X 0-4 X /4 /4-/8 Temp 480 F (N-C).25 NPT X.50" Pressure, 75 PSI

17 Decal Location _020_08/08_B Decal Location ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

18 Decal Decal Decal Decal Decal - NLA Decal Decal Decal Decal Decal Decal Decal 4 Warning Hyd Motor Adaptor ISO Lift Point Hyd Supply Return Gen Data 40 Gen Data 30 Max Speed ISO Rotating Fan ISO Improper Operation AMHC ISO Horizontal 3-Part AMHC Oil Fill

19 Housing Assembly _022_03/09_C Housing Assembly ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Fan Axial Motor 4 inch Guard Fan Support, Motor Base Panel Rear Panel Top Panel Left Panel Right Panel Front (VHP40) 9B Panel Front (VHP30)

20 Panel Access Base Motor/Airend Screw 8 Whiz Lock.38 X.00 Long Zinc Plated Nut 4 Whiz Lock.25 Zinc Nut 8 Whiz Lock.38 Zinc Plated Nut 4 M Plug Hole Washer 8 Flat.9 X.4 X Serial Number Plate Cover 2 Blind Hour meter Mount Gauge Nutsert, Hex Screw, Cap Hex Head Screw, Hex Head Washer Screw, Hex Head Screw, Tapping ISO Later Pressure 200 PSI M8 -.25, (4GA - 4GA).38 X.00 Long Zinc.25 X.00 Long Zinc Plane Type A Flat Narrow,.38 M0 X 60.0 Long M8 X Long

21 Motor Assembly Motor Assembly ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

22 2 2B 2C Bare Motor Manifold Manifold, Closed (Contact Factory) Sheave, Assembly Belt Nut, Hex Nut Screw, Hex Head Washer Washer Screw, Hex Head Screw, Hex Head Nut, Hex Nipple Plug Tee Sight glass Tube Assembly Tube Assembly TS0 VHP 40 Open/Closed Open Center Closed Center V 2/32 X M4-2 M0 M8 X 80.0 Long Zinc Plain Type A Flat Narrow,.3 Plain Type A Flat Narrow,.56 M0 X 30.0 Long M4 X 40.0 Long Course Thread M8 Standard.75 NPT X 4.00 Long Socket.75 NPT 50#.75 FNPT Oil NPT Intercooler Tube - Right Intercooler Tube - Left N/S N/S N/S N/S N/S For Alternate Unit Configurations Kit Kit Kit Kit Valve 2 Valve/Gasket Ring/Gasket Bearing/Conn. Rod Overhaul Safety (80 PSI)

23 0 - Gallon Receiver Tank Kit Piping

24 0 - Gallon Receiver Tank Kit Piping ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Piping for Kit Tank Air Receiver 0 Gallon Elbow 90 X.75 Tube X.75 NPT Elbow 90 X.25 NPT X.25 SAE Valve, Pressure Relief Plug.25 NPT Elbow 90 X.50 Tube X.50 NPT Hose.50 Tube X 6.0 ft. long Swivel, Reusable.50 Tube Bracket, Tank Blowdown Conn Bulkhead.50 NPT X.75 SAE Valve Ball.50 NPT Silencer Blowdown EPA

25 22 - Gallon Receiver Tank Kit Piping

26 22 - Gallon Receiver Tank Kit Piping ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Piping for Kit Tank Air Receiver 22 Gallon Elbow 90 X.75 Tube X.75 NPT Plug.75 Npt Elbow 90 X.25 NPT X.25 SAE Valve, Pressure Relief Plug.25 NPT Elbow 90 X.50 Tube X.50 NPT Hose.50 Tube X 6.0 ft. long Swivel Reuseable.50 Tube Bracket Tank Blowdown Conn Bulkhead.50 NPT X.75 SAE Valve Ball.50 NPT Silencer Blowdown EPA

27 Wiring Diagram

28 A Air Cleaner Airend Bare B Bare Base Belt Bracket Tank Blowdown Bushing Reducer C Clamp Hose Conn , 3, 5, 7, 25, 27 Cooler , 3, 5 D Decal WORD INDEX Manifold Discharge Motor , 3, 5, 23 Motor Motor Mount N Nipple Nut Hex Nutsert Hex P Parts Ordering Piping for Kit Piping for Kit Plug Socket E Elbow Reducing Street Street F Fan For Alternate Unit Configurations G Gauge Pressure H Hose Air Inlet Assembly , 3, 5 Assy Steel Braided Hour meter I Ingersoll Rand Logo K Kit M Manifold (Valve) R Reducer Hose Restriction Indicator S Screw Cap Hex Head Hex Head , 23 Tapping Serial Number Plate Sheave Assembly Sight glass Silencer , 27 Support Motor Switch Swivel Reusable Swoosh T Tank Air Receiver , 27 Tee Street Tube 28 Parts Book

29 Pressure Feedback Tube Assembly Tubing V Valve , 25, 27 Check Pressure Relief , 27 NUMERICAL INDEX Safety W Washer , 23 COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE Parts Book 29

30 Parts Book

31 Parts Book 3

32 American Hydraulic Compressor 743 Horizon Ct., Suite 334 Grand Junction, CO American Hydraulic Compressor. Printed in the USA