PA 40 SERIES AIR POWER PUMPS
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1 PA 40 SERIES AIR POWER PUMPS Parts Identification Manual For Air Powered Hydraulic Pumps PAD, PAM, and PAS Models Revison B 04/ Gardner Road * Broadview, Il * (800) *
2 How to Identify Parts for Your Model. Sample Model # P A M Description Type Understanding our model number configurations Motor Type / Controls A = Rotary Air Motor Note: This illustration is for reference only. The appearance of your unit may differ from the unit shown. Valve Style Pump Series Options Valve type Reservoir Size D = Dump Valve M = Manual Valve S = Solenoid Valve 4 = 20 Series 0 = no options 2 = 2 way 2 position 1 = roll bars 3 = 3 way 3 position 4 = oil filter 4 = 4 way 3 position 5 = roll bars & oil filter 5 = 3 way locking 6 = 4 way locking 2-2 gallon 5 = 5 gallon 6 = 10 gallon 7 = 10 gallon PAS Pendant See Page 16 Valve Sub-assemblies See Page Manifold Subassemblies See Page Components used in 40 series pumps See Page 3-6 Pump Sub-assemblies and Sub-components See Page 7-11 Reservoirs See Page 17 2
3 Common components used in pumps Note: This illustration is for reference only. The appearance of your unit may differ from the unit shown. 3
4 Common Components Part List ITEM # DESCRIPTION PART # QTY. 01 HYD OIL-1 GAL. AO PUMP ASM SEE PAGE RESERVOIR SEE PAGE GASKET RES 2 GAL BREATHER VENT BF HEX STL PIPE PLUG 1/4 NPTF FILLER PLUG SCREW 1/4-20X3/4 S.T SIMPLEX LOGO SAFE USE DECAL AIR BLANK DECAL 3 X MANIFOLD ASM SEE PAGE VALVE GASKET SHCS 3/8-16 X 2 1/ ADAPTER ASSY HEX ST. PIPE PLUG 3/8 NPTF VAL ASM MAN MTG SEE PAGE DECAL HANDLE AIR PUMPS SIMPLEX LOGO RUBBER FOOT VBM NOTE: COMMON COMPONENTS ARE LISTED FOR ALL MODEL CONFIGURATIONS. UNIQUE ITEMS WILL BE REFERENCED TO ANOTHER PAGE. * * SOLENOID OPERATED PUMPS, PLEASE REFERENCE PAGES 5-6 * * 4
5 Common components used in pumps Note: This illustration is for Solenoid Operated Vales only. Used in conjunction with Double Acting Cylinders, Tools, and Accessories. The appearance of your unit may differ from the unit shown. 5
6 Common components Parts List (PAS SERIES) ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. 02 PUMP ASM 2P 1-1/2HP SEE PAGE /4" BRANCH TEE RESERVOIR. SEE PAGE PUSH LOCK HOSE 3/8ID 69538R GASKET RES 2 GAL ANTI-FREEZE LUBE BREATHER VENT BF HOSE BARB 1/4-3/8 HS HEX STL PIPE PLUG 1/4 NPTF INLINE AIR VALVE FILLER PLUG SHUTTLE VALVE SCREW 1/4-20X3/4 S.T /4" ADAPTER SAFE USE DECAL AIR REDUCER 1/2 TO 1/ BLANK DECAL 3 X /4 IN NIPPLE WAY MANIFOLD ASSM SEE PAGE SWIVEL ELBOW 1/4" VALVE GASKET MALE ELBOW 1/4" TUBE SHCS 3/8-16 X 2 1/ MALE CONNECT 1/4TUBE ADAPTER ASSY NYLON TUBING HEX ST. PIPE PLUG 3/8 NPTF HOSE P4WM VLV. ASM.AIR SEE PAGE /8 SWIVEL TEE SHCS 3/8-16 X 3 1/ SWIVEL ADP 1/ LOCK WASHER 3/ REDUCER 1/4"-1/8" ROLL PIN 1/8X3/8 LG GASKET-MOTOR LABEL, POSITION MOTOR HANDLE 2 GALLON VALVE MOTOR PENDANT AIR SEE PAGE COVER PLATE 68682P FLTR/LUBE ASM PUMPS SEE PAGE PIN,DOWEL 3/ RUBBER FOOT VBM SHCS 3/8-16X1-1/ ELBOW 1/4 90DEG STRT AIR MOTOR 4AM * * SOLENOID OPERATED PUMPS * * NOTE: COMMON COMPONENTS ARE LISTED FOR ALL SOLENOID MODEL CONFIGURATIONS. UNIQUE ITEMS WILL BE REFERENCED TO ANOTHER PAGE. 6
7 Pump Assembly (69059) PUMP ASM ITEM # DESCRIPTION PART # QTY 01 PUMP ASM 2P 1-1/2HP SEE PAGE GASKET-MOTOR COVER PLATE P MOTOR VALVE PIN DOWEL 3/ AIR MOTOR SHCS 3/8-16X1-1/
8 Sub Pump Assembly (18721) SUB PUMP ASM. 8
9 Sub Pump Assembly (18721) SUB PUMP ASM. ITEM # DESCRIPTION PART # QTY. 01 PUMP BODY 2 PISTON BEARING ROLLER 5/8x13/16x5/8 WIDE THRUST BEARING THRUST WASHER ECCENTRIC SHAFT ASSEMBLY SEE PAGE THRUST BEARING THRUST WASHER ADAPTER-SHAFT ASM SEE PAGE O-RING 1 7/8X2" URE RETAINING RING ADAPTER-.210 PISTON PISTON-.210 DIA SPRING, PISTON BALL STOP /4 SOC PIPE PLUG UNLOADING PISTON ASSEMBLY SEE PAGE BALL RETAINER BALL 1/8" INTAKE SEAT TUBE ASM BALL 5/16" UNLOADING SPRING SET SCREW UNLOADING VALVE HEX NUT UNLOADING VALVE /16 SOC PIPE PLUG PLATE-CENTER PLATE-BOTTOM GEAR-PUMP SHAFT-IDLER SCREEN TUBE-GUIDE SHCS 1/4-28 X 1 3/ PLATE-SCREEN MTG SHCS 1/4-28 X 1 1/ SPRING ROLL PIN 1/8X15/ SCREW, BALL STOP GASKET 25/64X19/ TUBE RETURN SHAFT ADP BACKUP WAS SPRING BEARING ROLLER 1/2x11/16x1/2 WIDE RING-RETAINING PIPE PLUG 1/8" FLUSH SEAT - EXT RELIEF CONE - EXT RELIEF SPRING - RELIEF VALVE RELIEF VALVE ADJUSTING SCREW POW'R BUDDY SPRING CAP SPRING CAP UNLOADING VALVE PISTON BLK.210 SEE PAGE SHCS 5/16-24 X SHCS 5/16-24 X 5/
10 Sub Component Assemblies (68829) ADAPT-SHAFT ASM. ITEM # DESCRIPTION PART # QTY. 01 ADAPTER SHAFT BEARING SEAL (43766) UNLOAD. PISTON ASM. ITEM # DESCRIPTION PART # QTY. 01 UNLOAD PISTON O RING BACK-UP WASHER ROLL PIN (68906) ECCENTRIC SHAFT ASM. ITEM # DESCRIPTION PART # QTY. 01 ECCENTRIC SHAFT ECC ASM BEARING WASHER RET. RING BALL (69081) ECC ASM. ITEM # DESCRIPTION PART # QTY. 01 RING-ECC BRG-SLEEVE (68963) ADAPTER ASM. ITEM # DESCRIPTION PART # QTY. 01 VALVE ADAPTER B-U RING VALVE ADAPTER
11 Sub Component Assemblies (43393) FLTR/LUBE ASM. ITEM # DESCRIPTION PART # QTY. 01 AIR FILTER AIR LUBRICATOR PIPE NIPPLE 1/2" BRS BRACKET WLDMNT PUMPS REDUCER 1/2 TO 1/ AIR VALVE HOSE BARB ELBOW 3/ (68832) PISTON BLK. ITEM # DESCRIPTION PART # QTY. 01 PISTON BLOCK MACH'G BALL 1/8" SPRING BALL STOP BALL RETAINER INTAKE SEAT GASKET 29/64 X 5/ PLUG PISTON BLOCK ADAPTER ASSY GASKET 25/64X19/ ADAPTER-.210 PISTON SPRING, PISTON PISTON-.210 DIA O-RING 3/16X5/ PIPE PLUG 1/8" FLUSH
12 Valve Sub Assemblies (69691) 3 WAY MANUAL (69101) 4 WAY MANUAL ITEM # DESCRIPTION 3 WAY VAL QTY. 4 WAY VAL QTY. 01 VALVE ROTOR O-RING SUBPLATE- VALVE O-RING THRUST WASHER THRUST BEARING O-RING UPPER VALVE BLOCK DRIVE LOK PIN O-RING WASHER SHEAR SEAL SPRING WASHER DETENT SPRING BALL VALVE HANDLE SCREW SCREW NS SCREW O-RING SHEAR SEAL LOCKWASHER Y Y NS= NOT SHOWN 12
13 Valve Sub Assemblies (41949) 3P4WM VLV. ASM.AIR ITEM # DESCRIPTION PART # QTY. 01 VALVE ASSEMBLY TC AIR CYL ASM COVER, VALVE GASKET CVR SPRING O-RING 5/16X7/ SCREW, SHCS #10-24 X 3.25" (68710) VALVE ASM TC. ITEM# DESCRIPTION PART# QTY. 01 BODY-VALVE SLIDER BALL SCREW O-RING BACK UP WASHER SHEAR SEAL SPRING O-RING BEARING,ROLLER PIN BEARING /16 PIPE PLUG-FLUSH SCREW NS PLATE-TOP O-RING ROLL PIN (41954) AIR CYL ASM. ITEM # DESCRIPTION PART # QTY. 01 BODY AIR CYL O-RING 1/8 X 1/ O RING 1/4X3/ AIR CYLINDER PISTON SPRING AIR CYL END CAP O-RING 1 1/16X1 3/ SEAL O-RING 11/16X13/ O-RING SAE PORT # PUSH PIN AIR VALVE OVERRIDE PIN E-RING 1/4" SHAFT SPRING PLATE AIR VLV
14 Manifold Sub Assemblies (69570) 3 WAY STANDARD PART# PART# ITEM# DESCRIPTION 3 WAY MAN. ASM QTY. ITEM# DESCRIPTION 3 WAY MAN. ASM QTY. 01 RET. VALVE MANIFOLD NS PIPE PLUG NOZZLE-VALVE PIPE PLUG-FLUSH SEAT - EXT RELIEF O-RING CONE - EXT RELIEF WASHER SPRING - RELIEF VALVE ACORN NUT ADJUSTING SCREW NS = NOT SHOWN (69100) 4 WAY STANDARD PART# PART# ITEM# DESCRIPTION 4 WAY MAN. ASM QTY. ITEM# DESCRIPTION 4 WAY MAN. ASM QTY. 01 VALVE MANIFOLD SPRING - RELIEF VALVE ADJUSTING SCREW CONE - EXT RELIEF ACORN NUT SEAT - EXT RELIEF WASHER PIPE PLUG
15 Manifold Sub Assemblies (68581) 4 WAY LOCKING PART # PART # ITEM # DESCRIPTION 3 WAY LOCK QTY. ITEM # DESCRIPTION 4 WAY LOCK QTY. 01 VALVE BODY LOCK VAL SPRING - RELIEF VALVE BALL CONE - EXT RELIEF RELEASE GLAND SEAT - EXT RELIEF O-RING BU-WASHER RELEASE SCREW ASM BALL RETAINER O-RING O-RING BALL SPOOL-LOCK VALVE O RING SEAT RELIEF VALVE ADJ SCREW PIPE PLUG (69621) 3 WAY LOCKING PART# PART# ITEM# DESCRIPTION 3 WAY LOCK QTY. ITEM# DESCRIPTION 4 WAY LOCK QTY. 01 VLV BODY LOCKING GASKET-PLUG SEAT - EXT RELIEF PLUG-SPOOL CONE - EXT RELIEF BALL SPRING - RELIEF VALVE GASKET WASHER SCREW PORT ADAPTER WASHER ACORN NUT RETAINING SLEEVE NOZZLE-VALVE O RING PIPE PLUG 3/8" BACK-UP WASHER PIPE PLUG 1/8" O-RING NS 1/16 PIPE PLUG HEX ST. PIPE PLUG COMPRESSION SPRING SPOOL LOCTITE
16 Pendant Control Devices (41950) MOTOR PENDANT ITEM # DESCRIPTION PART # QTY. 01 PENDANT BODY BLOCK AIR PENDENT CARTRIDGE-AIR SWIVEL ADP 1/ BALL 5/ RETAINING-RING CARTRIDGE CAP
17 Reservoirs (69090G) 2 GALLON RESERVIOR DESCRIPTION PART# QTY. GASKET 1 GAL GASKET 2 GAL SCREW LENGTH WIDTH HEIGHT RES SIZE A B C 2 GAL. 12 1/4 12 1/4 6 (69989G) 5 GALLON RESERVOIR (69987G) 10 GALLON RESERVOIR (18402G) 20 GALLON RESERVOIR DESCRIPTION PART# QTY. GASKET 5/10/20 GAL SEALING WASHER SCREW NOTE: BOTH 5 / 10 / 20 GAL. RESERVOIR USE SAME MOUNTING HARDWARE LENGTH WIDTH HEIGHT RES SIZE A B C 5 GAL. 19 5/8 12 5/ GAL. 19 5/8 12 5/ /2 20 GAL. 19 5/8 23 1/2 12 1/2 17
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