Form No Parts List for: MODEL B ELECTRIC HYDRAULIC PUMP. Maximum Capacity: 10,000 PSI PE55TWP-IBT-115. Sheet No. 1 of 8
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1 Parts List for: Form No PE55TWP-IBT-115 MODEL B ELECTRIC HYDRAULIC PUMP Maximum Capacity: 10,000 PSI SPX Hydraulic Technologies, Rockford, IL USA Made in USA Rev Sheet No. 1 of 8 Litho in USA Created Date: 19 Nov 2010
2 Parts List, Form No , Back sheet 1 of 8 Item Part No. No. No. Req d Description Warning Decal Filler Cap 3 * Fitting Sight Gauge Decal, Tradename Power Team OR9 1 Reservoir Gasket Part numbers marked with an asterisk are included with Valve Assembly SECTION A-A ALUMINUM RESERVOIR Item Part No. No. No. Req d Description Plug Fitting Hex Jam Nut (3/4-16 UNF) Drain O-ring (1-1/8 x 15/16 x 3/32)
3 Parts List Form No BASIC PUMP ASSEMBLY SIDE VIEW 12,15 14,15 External Relief Valve See Form No , , Basic Pump Assembly See sheet 4 of 8 3 7, Sheet No. 2 of 8 Created Date: 19 Nov 2010
4 Parts List, Form No , Back sheet 2 of 8 Item Part No. No. No. Req d Description Machine Screw (1/4-20 UNC X 3/4 Lg.) Gasket Straight Fitting Pipe Connector Relief Valve Assembly (Set at 1,500/1,700 PSI) Drain Tube Filter Adapter (Includes o-ring [Item #9]) O-ring (5/8 x 15/32 x 5/64) Oil Line Tube Tube Elbow Directional Valve Assembly (See Form No ) , 1 Gauge (10,000 psi - 4" Dia) Coupling Cover Coupling Cover Coupling Coupling HYDRAULIC SCHEMATIC M LP HP X SUPERCHARGE RELIEF VALVE 200 P.S.I. L.P. UNLOADING VALVE 1000 P.S.I. H.P. RELIEF VALVE 10,400 P.S.I. P A T B EXTERNAL PRESSURE REGULATOR ADVANCE RETRACT RETRACT PORT PRESSURE CONTROL 1600 P.S.I.
5 Parts List Form No BASIC PUMP ASSEMBLY - BOTTOM VIEW 4 5, "A" B 8, B SECTION "A-A" Sheet No. 3 of 8 Created Date: 19 Nov 2010
6 Parts List, Form No , Back sheet 3 of 8 Item Part No. No. No. Req d Description WH2 1 Cover Plate Connector Tube Elbow Oil Line Tube Cap Screw (1/4-20 UNC X 3/4 Lg.) Connector Oil Line Tube Tube Sleeve Tube Nut Relief Valve (Set at 10,100/10,700 PSI) Connector Compression Spring (3/8 O.D. X 3/4 Lg.) Poppet O-ring (3/8 X 1/4 X 1/16) Cap Screw (1/4-28 UNF X 1" Lg.) Valve Body Copper Washer (3/4 X 19/32 X 1/32) Washer Accumulator Assembly
7 Parts List Form No BASIC PUMP ASSEMBLY High Pressure Pump Ass'y See back sheet 4 of Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description End Plate Compression Spring (3/8 O.D. X 3/4 Lg.) Compression Spring (1" O.D. X 1-13/16" Lg.) Poppet Body Spring Guide Spring Guide Pressure Plug (1/8 NPTF) Spool O-ring (7/8 X 3/4 X 1/16) O-ring (11/16 X 1/2 X 3/32) Cap Screw (1/4-20 UNC X 1" Lg.) Coupling Cap Screw (1/4-20 UNC X 1-1/4 Lg.; Torque to 170/180 in. lbs.) Compression Spring (1/4 O.D. X 1" Lg.) Steel Ball (1/4 Dia.) Bearing Top Plate Ball Bearing Top Plate Thrust Bearing Bearing Race Angle Plate Needle Bearing Pin Retaining Ring Shaft Gear Woodruff Key Drive Gear Cap Screw (#10-32 UNF X 1-3/4" Lg.; Torque to 50/60 in. lbs.) Needle Bearing Key Adapter Backup Washer (11/16 x 1/2 X 1/16) O-ring (3/8 X 1/4 X 1/16) Sheet No. 4 of 8 Created Date: 19 Nov 2010
8 Parts List, Form No , Back sheet 4 of 8 HIGH PRESSURE PUMP ASSEMBLY
9 Parts List Form No HIGH PRESSURE PUMP ASSEMBLY 3 Pistons --- 9/32 Dia. Item Part No. No. No. Req'd Description Copper Washer Soc. Hd. Cap Screw (1/4-20 UNC X 3/8 Lg.; Torque to 140/160 in. lbs.) 3 * Valve Guide 4 * Compression Spring (5/32 O.D. X 3/4 Lg.) 5 * Steel Ball (3/16 dia.) 6 * Soc. Hd. Cap Screw (1/4-28 UNF X 1-1/2" Lg.; Torque to 170/180 in. lbs.) 7 * Top Plate Soc. Set Screw (Torque to 65/70 in. lbs.) 9 * Valve Head 10 * Pump Barrel 11 * Piston Consult factory when replacing items marked with an asterisk (*). BOLT TIGHTENING SEQUENCE Note: Assemble in sequence shown. Lubricate under head and on threads. Torque to 170/180 in. lbs. Sheet No. 5 of 8 Created Date: 19 Nov 2010
10 Parts List, Form No , Back sheet 5 of 8 MOTOR CONTROL ASSEMBLY POWER CORD GROUND (MUST BE ISOLATED BETWEEN NUTS AND CAN BE AT TOP OR BOTTOM OF STACK.) GRD VIEW A A NOTE: SERRATED LOCK WASHER MUST BE ADJACENT TO METAL BOX. MORE WASHERS CAN BE USED IF DESIRED. OFF ON 22 CONTROL BOX HEX. NUT 21 (METAL SWITCH GUARD) ANTI ROTATION KEYED WASHER SWITCH DETAIL INTERNAL TOOTH LOCK WASHER HEX. NUT 1 2, 3 4 5, "A" "A" 18 CB M3 M4 7 M5 M1 M2 M6 8 2, GROUND GRD SET STOP 1 RUN
11 Parts List Form No Item Part No. No. No. Req d Description Grommet (Trim off upper 1/3 as shown.) Machine Screw (#10-24 UNC X 1" Lg.) Lockwasher (#10 External Tooth) Toggle Switch Bushing Locknut Contactor (For 115 v.) Contactor (For 230 v.) Machine Screw (#10-24 UNC X 1/2 Lg.) Ground Decal Strain Relief Bushing Cord Set (For 115 V.) ft. Electrical Cable (14/3 SJTO; For 230 V.) Screw (1/4-20 UNC X 1-1/2 Lg.) Gasket Hand Switch Assembly (See sheet 7 of 8) Strain Relief Bushing Machine Screw (#10-24 X 1" Lg.) Nut (#10-24 UNC) WH2 1 Electric Control Box Circuit Board (Note: Set input voltage selector switch to appropriate position.) Hex Nut (8-32) Metal Switch Guard On/Off Label Decal Sheet No. 6 of 8 Created Date: 19 Nov 2010
12 Parts List, Form No , Back sheet 6 of 8 MOTOR & CONTROL BOX ASSEMBLY 7 SPECIFICATIONS HP - 1-1/8 RPM - 12,000 VOLTS CYCLES - 60/50/AC AMPS INPUT VOLTAGE SELECTOR SWITCH TO TOGGLE SWITCH TO CONTACTOR FROM COLOR TO RED TB-4 BLACK TB-3 TO GROUND HANDSWITCH GREEN TB-6 WHITE TB-5 TB-1 SOLENOID LEADS TB Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description Electric Motor } (115 v.) See back Electric Motor (230 v.) sheet 7 of " Electrical Cable (18/2) Connector Solenoid Valve (115 v.) Solenoid Valve (230 v.) Tap Screw (#8-18 x 3/8 Lg.) Warning Decal WH2 1 Electrical Control Box Cover Decal
13 Parts List Form No REMOTE HAND SWITCH ASSEMBLY RUN 0 STOP SET RED HEAT SHRINK (BOTH ENDS OF GREEN WIRE) BROWN WIRE YELLOW HEAT SHRINK (BOTH ENDS OF WHITE WIRE) MOMENTARY POSITION OF ROCKER (CIRCUIT #1) STRIP JACKET 2 1/2" CUT TO 3" LG. CUT TO 4.50" LG BLACK CIRCUIT #2 GREEN CIRCUIT #1 WHITE RED ROCKER SWITCH FUNCTION: OFF ON (CIRCUIT #1) ON (MOM) (CIRCUIT #1 ) Item Part No. Item Part No. No. No. Req d Description No. No. Req d Description Decal (Run) Decal (Stop) Decal (Set) ' Cable (18/4 SJTO) Screw (4-24 X 3/4 Lg.) Plastic Cover Gasket Rocker Switch Push Button Switch Locknut Strain Relief Bushing Gasket Switch Housing Switch Mounting Plate Sheet No. 7 of 8 Created Date: 19 Nov 2010
14 Parts List, Form No , Back sheet 7 of 8 MOTOR ASSEMBLY
15 Parts List Form No Item Part No. No. No. Req'd Description Brush Holder Cap Brush Assembly (For 115 v.) Brush Assembly (For 230 v.) Brush Holder (See note below) WH2 1 Motor Shell Cover Spec. Decal (For 115 v) Spec. Decal (For 230 v.) Mach. Screw (#10-24 X 1/4 Lg.) Set Screw Field (For 115 v.) * 1 Field (For 230 v.) Lockwasher Mach. Screw Lockwasher Mach. Screw (#10-24 X 2" Lg.; Torque to 20/25 in lbs.) WH2 1 Motor Base Ball Bearing Armature (For 115 v.; See note below) * 1 Armature (For 230 v.; See note below) Ball Bearing Baffle Plate * Note is a kit containing both armature and field. 230VAC motors needing either a new field or armature must have both replaced as a set as they are not interchangeable. BRUSH HOLDER & ARMATURE INSTALLATION SPECIFICATIONS When replacing brushes or the armature, the dimensions shown must be as specified. Sheet No. 8 of 8 Created Date: 19 Nov 2010
16 Parts List, Form No , Back sheet 8 of 8 RECOMMENDED MINIMUM WIRE SIZE-AWG (mm 2 ) OF EXTENSION CORDS FOR POWER TEAM ELECTRIC PUMPS Cord Size AWG (mm 2 ) 3.2 Volt Drop Current Length of Cord At Full Load (Amps) 0-25 feet (0-8 m) feet (8-15 m) feet (15-30 m) feet (30-45 m) 6 18 (.82) 16 (1.33) 14 (2.09) 12 (3.32) 8 18 (.82) 16 (1.33) 12 (3.32) 10 (5.37) (.82) 14 (2.09) 12 (3.32) 10 (5.37) (1.33) 14 (2.09) 10 (5.37) 8 (8.37) (1.33) 12 (3.32) 10 (5.37) 8 (8.37) (1.33) 12 (3.32) 10 (5.37) 8 (8.37) (2.09) 12 (3.32) 8 (8.37) 8 (8.37) (2.09) 12 (3.32) 8 (8.37) 6 (13.30) (2.09) 10 (5.37) 8 (8.37) 6 (13.30) (2.09) 10 (5.37) 8 (8.37) 6 (13.30) (3.32) 10 (5.37) 8. (8.37) 6 (13.30) (3.32) 10 (5.37) 6 (13.30) 4 (21.29) (3.32) 10 (5.37) 6 (13.30) 4 (21.29)
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