150 Ton Air Pow'r-Riser Models
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1 A Division Of Templeton, Kenly & Co., Inc. 150 Ton Air Operating and Part Identification Manual For all 150 Ton Air Reference # Revison C 09/ Gardner Road. Broadview, Il (800)
2 How to Identify Parts for Your Model. Note: This illustration is for reference only. The appearance of your unit may differ from the unit shown. P.R Basic Assembly See Page 5, 6 Valve Sub-assemblies See Page Pendant See Page 18 Manifold Subassemblies See Page 16 Handle Assembly See Page 17 Components used in jacks See Page 3, 4 Pump Sub-assemblies and Sub-components See Page
3 Common components used in Jack NOTE: This illustration is for reference only. The appearance of your unit may differ from unit shown. 3
4 Common components used in Jack ITEM # DESCRIPTION JAS15026 JAS15037 QTY. 01 PR BASIC ASM. SEE PAGE T PR PUMP SUB ASM SEE PAGE MALE ELBOW 3/8-3/8 FERULOK OIL RYKON MV BULK LOAD CAP PR LONG STM TIRE AND RIM ASM AIR TUBING POWR RISE PLUG HEX O-RING HANDLE ASM SEE PAGE GASKET FILTER/LUBE ASM SOL. SEE PAGE SQUARE HOLE PLUG PR N/A ELBOW MALE PIPE JAS15026 MODEL LABEL MOTOR PENDANT AIR SEE PAGE TON CAPACITY LBL HOSE DECAL,WARNING-PWR.RI SCREW 1/4-20X3/4 S.T HEX LOCK NUT 1" BREATHER VENT HANGR 150T N/A SHCS #10-32 X 1/2" N/A LOCK WASHER N/A SCREW 1/4-20X1" S.T /8 SWIVEL TEE INLINE AIR VALVE /4" ADAPTER TUBE LIFTING BAR 24" P R N/A NUT PLT - LIFT BAR N/A HCS 5/16-18X1.25 PLT N/A LOCK WASHER 5/ N/A SCREW SHOULDER SIMPLEX LOGO LARGE S-HOOK PENDANT SHUTTLE VALVE HOSE 3/ LG HOSE 3/16" 12.25LG REDUCER 1/4"-1/8" /8" STREET ELBOW ELBOW 1/4 90DEG STRT /2"STRAIGHT SWIVEL LOWER WELDM'T 5" PR SHCS 3/8-16 X 2 1/
5 Common components used in Jack (42045, 41943) P.R. BASIC ASM 5
6 Common components used in Jack (42045, 41943) P.R. BASIC ASM JAS15026 JAS15037 ITEM # DESCRIPTION QTY. 01 HOUSING MACH'G P.R CYL ASSY SEE PAGE JAM NUT OC VALVE / HOSES SEE PAGE LOCK WASHER 5/ SHCS 5/8-11 X 1.5 LG BASE PR 150 TON SCREEN - 2" NIPPLE RUBBER BALL 3/8" /4 SOC PIPE PLUG GASKET ADAPTER AXLE SHAFT POW'R RISER ADAPTER PR BASE PIN ACORN NUT 5/ RING O-RING 7 3/4 X 8 1/ O-RING 9" X 9 1/ GASKET BASE POW'R RISER O-RING POWER RISER MAGNET O-RING 7" X 7 1/
7 Motor Sub Assembly JAS15026 JAS15037 ITEM # DESCRIPTION QTY. 01 PUMP ASM 4P AIR SEE PAGE GASKET-MOTOR MOTOR VALVE PR COVER PLATE AIR MOTOR 8AMNRV28A PIN,DOWEL 3/ SHCS 3/8-16X1-1/ MANIFOLD ASM NPR SEE PAGE SHCS 3/8-16X1 1/ LOCKING VLVE W/REL P4WM VLV. ASM.AIR SEE PAGE SHCS 3/8-16 X 9" LG ADAPTER ASSY. SEE PAGE NIPPLE 1/4NPT X 1.5L PIPE COUPLING 1/ FILTER BLOCK ASM SEE PAGE ROLL PIN 1/8X3/8 LG Note: (* = Rebuild Air Motor Kit ) Part # applies to all models. 7
8 Sub Pump Assembly (69445) PUMP ASM 8
9 Sub Pump Assembly (69445) PART LIST ITEM # DESCRIPTION PART # QTY. 01 PUMP BODY 4 PISTON BEARING, ROLLER THRUST BEARING THRUST WASHER SHAFT-ECC ASM 7/8" SEE PAGE THRUST BEARING THRUST WASHER ADAPTER-SHAFT ASM SEE PAGE O-RING 1 7/8X2" URE RETAINING RING ADAPTER-.210 PISTON PISTON-.210 DIA SPRING, PISTON BALL STOP /4 SOC PIPE PLUG UNLOADING PISTON ASSEMBLY SEE PAGE BALL RETAINER BALL 1/8" INTAKE SEAT TUBE ASM BALL 5/16" UNLOADING SPRING SET SCREW UNLOADING VALVE HEX NUT UNLOADING VALVE /16 SOC PIPE PLUG PLATE-CENTER PLATE-BOTTOM GEAR-PUMP SHAFT-IDLER SCREEN TUBE-GUIDE SHCS 1/4-28 X 1 1/ SPRING ROLL PIN 1/8X15/ SCREW, BALL STOP GASKET 25/64X19/ SHCS 1/4-28 X 1 3/ TUBE RETURN SHAFT ADP BACKUP WAS SPRING BEARING RING-RETAINING PIPE PLUG 1/8" FLUSH SEAT - EXT RELIEF CONE - EXT RELIEF SPRING - RELIEF VALVE RELIEF VALVE ADJUSTING SCREW SPRING CAP UNLOADING VALVE PISTON BLK.210 SEE PAGE SHCS 5/16-24 X SHCS 5/16-24 X 5/
10 Sub Component Assemblies (68829) ADAPT-SHAFT ASM. ITEM # DESCRIPTION PART # QTY. 01 ADAPTER SHAFT BEARING SEAL (43766) UNLOAD. PISTON ASM. ITEM # DESCRIPTION PART # QTY. 01 UNLOAD PISTON O RING BACK-UP WASHER ROLL PIN (68906) ECCENTRIC SHAFT ASM. ITEM # DESCRIPTION PART # QTY. 01 ECCENTRIC SHAFT ECC ASM BEARING WASHER RET. RING BALL (68818) ECC ASM. ITEM # DESCRIPTION PART # QTY. 01 RING-ECC BRG-SLEEVE (68963) ADAPTER ASM. ITEM # DESCRIPTION PART # QTY. 01 VALVE ADAPTER B-U RING VALVE ADAPTER
11 Sub component Assemblies (69740U) FILTER BLK. ASM ITEM PART # DESCRIPTION QTY FILTER BLOCK MACH OIL FILTER POWR PUMP ADAPTER FILTER /4 SOC PIPE PLUG O-RING 5/16X7/16 URE O-RING 3/16X5/ (68832) PISTON BLK. ITEM # DESCRIPTION PART # QTY. 02 BALL 1/8" SPRING BALL STOP BALL RETAINER INTAKE SEAT GASKET 29/64 X 5/ SCREW ADAPTER ASSY GASKET 25/64X19/ ADAPTER-.210 PISTON SPRING, PISTON PISTON-.210 DIA O-RING 3/16X5/ PIPE PLUG 1/8" FLUSH
12 Sub Component Assemblies (42353) OC VALVE ASM (42050, 41926) CYLINDER ASM ITEM # DESCRIPTION QTY. 00 BALL 7/16" O.C. VLVE ASM NEW PR 69522M ELBOW 1/4 90DEG STRT ELBOW 1/4-3/8 90STRT GASKET-PLUG HOSE 1/4X17 NEW PR PIPE PLUG 3/8" FLUSH JAS15026 JAS15037 ITEM # DESCRIPTION QTY TON CYL WELDM'T P-R PISTON ASM P-R HEAD GLAND T SEAL PISTON 6 1/4" * * T-SEAL ROD 5.0 DIA * * WIPER 5" ROD DIA * * O-RING 6" X 6 1/4 * * B-U WASHER * * RING SWIVEL EYE BOLT 1/2 N/A WASHER RLR150 EYEBLT N/A O-RING FACE SEAL PLUG O-RING FACE FITT 3/8NPTF PACKING KIT (* = COMPONENTS)
13 Sub Component Assemblies (42783) FILTER/LUBE ASM JAS20026 JAS20037 ITEM # DESCRIPTION QTY. 01 AIR FILTER AIR LUBRICATOR PIPE NIPPLE BRCKT/NIPPLE WELDMT SWIVEL MALE 1/2 NPTF AIR VALVE MALE RUN TEE 1/ PIPE ADP 1/2-1/ SWIVEL ADP 1/ STREET ELBOW CAUTION DECAL
14 Valve Sub Assemblies (41949) 3P4WM VLV. ASM.AIR (68710) VALVE ASM TC. ITEM # DESCRIPTION PART # QTY. 01 VALVE ASSEMBLY TC AIR CYL ASM PAGE COVER, VALVE GASKET CVR SPRING O-RING 5/16X7/ SCREW, SHCS #10-24 X 3.25" ITEM# DESCRIPTION PART# QTY. 01 BODY-VALVE SLIDER BALL SCREW O-RING BACK UP WASHER SHEAR SEAL SPRING O-RING BEARING,ROLLER PIN BEARING /16 PIPE PLUG-FLUSH SCREW NS PLATE-TOP O-RING ROLL PIN
15 Valve Sub Assemblies (42480) LOCKING VALVE W/ RELIEF ITEM # DESCRIPTION PART # QTY 01 LOCK VLVE BDY-RELIEF SPOOL PISTON PR LCK BU-WASHER O-RING 3/16X3/ SEAT BALL 9/32" PLUG-ADAPT P.R. LOCK GASKET-PLUG O-RING 1/4X3/8 URETH O-RING 5/8X3/4 URETH COMPRESSION SPRING PLUG SAE # PIPE PLUG 3/8" FLUSH SPRING EYELET LOCK SEAT - EXT RELIEF CONE - EXT RELIEF SPRING - RELIEF VALVE RELIEF VALVE ADJUSTING SCREW /16 PIPE PLUG-FLUSH SCREEN O.C. VALVE SPRING OC VLV SCREEN SCREEN CAP PIPE PLUG 1/4" FLUSH WASHER PR LOCK BLOCK COMPRESSION SPRING
16 Manifold Assembly (69749) MANIFOLD ASM ITEM PART # DESCRIPTION QTY MANIFOLD POWR'RISER /16 PIPE PLUG-FLUSH PIPE PLUG 1/8" FLUSH MALE ELBOW 3/8-1/ SWIVEL FITTING GASKET,VALVE POWR'RS O-RING FACE SEAL PLUG O-RING FACE TUBE FITTING 1/4NPTF 1.00 (41954) AIR CYL. ASM. ITEM # DESCRIPTION PART # QTY. 01 BODY AIR CYL O-RING 1/8 X 1/ O RING 1/4X3/ AIR CYLINDER PISTON SPRING AIR CYL BACK-UP WASHER END CAP O-RING 1 1/16X1 3/ SEAL O-RING 11/16X13/ O-RING SAE PORT # PUSH PIN AIR VALVE OVERRIDE PIN E-RING 1/4" SHAFT SPRING PLATE AIR VLV
17 Upper Handle Assembley (41961) UPPER HANDLE ASM ITEM PART # DESCRIPTION QTY UPPER WELDMENT HANDLE LOCK LEVER SLEEVE HANDLE ROD SPRING.656 X E-RING.8/.82 X WASHER 9/16ID X 3/ ROLL PIN 5/32 X 7/ WASHER SS 1/4" PIN RING PIN HANDLE LEVER
18 Pendant Control Devices (41950) MOTOR PENDANT ITEM # DESCRIPTION PART # QTY. 01 PENDANT BODY BLOCK AIR PENDENT CARTRIDGE-AIR SWIVEL ADP 1/ BALL 5/ RETAINING-RING CARTRIDGE CAP
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