Series. 777 Oakmont Lane, Westmont, IL Outside U.S

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1 Oakmont Lane, Westmont, IL Outside U.S G SERIES IR TORQUE PUMP PRTS IDENTIFICTION MNUL Reference # - TD09 Rev. - Date - 8/10 This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown. Pendant ssembly - pg. 1 Valve Sub-ssemblies - pg. 8-9 Manifold Sub-ssembly - pg. 10 Pump Sub-ssemblies and Sub-Components - pg. - Series G 1 hp 1/ 1,1 Kw 460 Common Components used in all G Series pumps - pg. -4 Reservoirs - pg. 1

2 How to Identify Parts for Your Model. MODEL MTRIX Understanding our model number configurations: PUMP CLSS Sample Model #: G Model Performance Series Power Consumption Valve Function Reservoir Size Description: G = Gen II Pump = HP ir Motor = Rotoary Vane PUMP TYPE = Torque Wrench 4Way/ Position = 1. Gallon =. Gallon T OPTION 1 Options T = Torque Wrench MODEL NUMER & DTE CODE LOCTION DTE CODE COVER PLTE STMPING LOCTION MODEL DECL PLCEMENT Series G 11/ hp 1,1 Kw 460

3 SKIN PUNCTURE/ HYDRULIC LINE REVIEW LL OPERTING INSTRUCTIONS EFORE OPERTING PUMP: 1. Check instruction manual for required air supply.. Use dry lubricated air. 100 PSIG maximum. ntifreeze lubricant should be used in oiler and muffler to prevent freeze-up.. Use only equipment rated for 10,000 PSI / 00 R. 4. Make sure all connections are tight, secure and kink-free.. Check the reservoir oil level. Fill to one inch of the top, if necessary. 10,000 PSI/ 00 R 6. Never operate the pump without tool movement for more than 1 minute without shifting the control valve to neutral. Leaving the tool in the advance or retract position without tool movement may overheat the oil. Do not exceed oil operating temperatures of 140 F or 60 C. FTER COMPLETING THE JO: 1. efore disconnecting your equipment, first be sure the tool is unloaded, then unplug the power cord and shift the hydraulic controls several times to release system pressure.. Store the pump in a clean, dry place. PERIODIC MINTENNCE: 1. Change the hydraulic oil and clean the oil screen, breather and magnet (located in the reservoir) twice a year. Refer to the operating instructions for details. When used in extremely dusty areas or oil has been overheated, change the oil more frequently G Torque Wrench Common Components IN*LS PENDNT P LCK LCK 8 1 P YELLOW YELLOW P IN*LS HOSE CONNECTION DIGRM P 89 9 DVNCE COIL DVNCE COIL MOTOR P 41 0 IN*LS OTH ENDS OF HOSE 0 IN*LS STOP RUN Series G 11/ hp 1,1 Kw IN*LS IN*LS USE REMOVLE THRED LOCK TO SEL THREDS IR PUMP INSTRUCTIONS FOR SFE OPERTION 11 0 IN*LS 6 0 IN*LS

4 Common Components ITEM # DESCRIPTION PRT # QTY. PUMP SM. G STGE SEE PGE - 1 RESERVOIR SEE PGE RESERVOIR GSKET RETHER VENT /8" NPT PIPE PLUG 1/" W/ COTING SE #1 HEX PLUG WITH PORT HHCS 1/4-0 X. PLT SELING WSHER RESERVOIR DECL G SFE USE DECL IR LNK DECL X MNIFOLD SM. TORQUE WRENCH SEE PGE VLVE GSKET SHCS /8-16 X / VL DP SEE PGE HEX PIPE PLUG /8" W/ COTING IR SOLENOID 4W/P NORMLLY RETRCT SEE PGE SHCS /8-16 X 1/ LOCKWSHER /8 PLTED ROLL PIN 1/8 X /8 LG MGNET HNDLE DECL OVERLY PENDNT IR TORQ WRE SEE PGE 1 1 SIGHT GUGE /4 IN NIPPLE /4" NIPPLE CT /4" SELF-LOCKING COUPLER GUGE SHROUD SSEMLY TORQUE WRENCH SEE PGE 1 64 HCS 10-4X.0 16SS GUGE SHROUD MOUNTING PLTE GSKET-MOTOR PUMP GSKET G STREET ELOW COVER PLTE G TORQUE WRENCH PIN,DOWEL /16 1" LONG SHCS /8-16 X /4 LG IR MOTOR 6M PINTED LCK FHCS 1/4-8 x 0.0 LONG MOTOR STNDOFF ELOW MLE 1/ NPT PIPE IR CONTROL VLVE SSEMLY SEE PGE MLE HEX NIPPLE 1/4" - 1/8" SHUTTLE VLVE HOSE CLMP HOSE FILTER/LURICTOR SSEMLY G SEE PGE HOSE- PUSH LOK 6964R 11 9 NYLON TUING S NTI-FREEZE LUE MLE ELOW 1/4" TUE FILLER PLUG

5 Pump ssembly PRT # 46SS (PUMP SM G) SECTION IN*LS IN*LS IN*LS IN*LS IN*LS IN*LS 90 IN*LS IN*LS 19 0 IN*LS. SECTION IN*LS. 0 1 IN*LS IN*LS. 90 IN*LS. 0 1 IN*LS IN*LS. 10 IN*LS IN*LS IN*LS. IN*LS IN*LS 1 IN*LS. 1 IN*LS. 90 IN*LS IN*LS.

6 Pump ssembly PRT # 46SS (PUMP SM G) ITEM # DESCRIPTION PRT # QTY 1 PUMP ODY G 40 1 ERING ROLLER /8x1/16x/8 WIDE THRUST ERING THRUST WSHER 6644 ECCENTRIC SHFT SM /8" G 480SS 1 6 THRUST ERING THRUST WSHER ECCENTRIC SHFT DPTER G O-RING 1 /4 X 1 / RETINING RING POW'R UD DUMP PLUG O-RING /16X/ CKUP WSHER MLE TEE 1/8" PIPE TO 1/4" TUE PIPE PLUG 1/4" FLUSH W/ COTING UNLODING PISTON SSEMLY 466SS 1 MLE ELOW 1/4" TUE 1/4" PIPE LL 1/8" G PISTON LOCK TUE OUTLET TUE PISTON LOCK LL /16" 9101 UNLODING SPRING DJUSTING SCREW G O-RING /8X/4 URETH PIPE PLUG FLUSH 1/16 W/ COTING OTTOM PLTE GER SET 9/ 48S 1 9 SHFT-IDLER SCREEN TUE-GUIDE SHCS 1/4-8 X 1 /4 68 PLTE-SCREEN MTG MLE ELOW 1/8 PIPE SPRING 68 6 ROLL PIN 1/8 X /4 LONG 98 1 LL STOP G GSKET 9/64 X / SPRING CP UNLODING VLVE TUE RETURN ERING ROLLER 1 1/4x1 1/x/4 WIDE ERING ROLLER 1/x11/16x1/ WIDE RING-RETINING PIPE PLUG 1/8" FLUSH W/ COTING CRT REL. VL. SSEMLY 660SS 1 48 SHFT SEL G PISTON LOCK SM. G-SERIES 0." 466SS 0 SHCS /16-4 X

7 Pump Sub ssembly PRT# 4644SS (GUGE SHROUD SSM) ITEM# DESCRIPTION PRT# QTY 1 GUGE SHROUD GUGE TORQUE WRENCH W/ FLNGE FEMLE CONNECTOR 1/4 NPT-1/8 TUE HCS 10-4X.0 16SS 449 U-STYLE NUT GUGE TUING TORQUE WRENCH MLE FITTING 1/4" NPT TO 1/8" TUE PRT# 466SS (UNLODING PISTON SM. ) ITEM # DESCRITPION PRT # QTY. 01 UNLOD PISTON O RING 1/4X/ CK-UP WSHER TEF DOWEL PIN 1/8X/4 LG PRT# 466SS (PISTON LK SM. ) ITEM # DESCRIPTION PRT # QTY 1 PISTON LOCK G 49 1 LL 1/8" SPRING LL STOP LL RETINER INTKE SET GSKET /64X19/ PLUG PISTON LOCK GSKET 9/64 X / DPTOR. DI SPRING, PISTON PISTON. DI IN*LS IN*LS IN*LS. 10 IN*LS.

8 Valve ssembly PRT#469SS (IR SOLENOID 4W/P) HYDRULIC SCHEMTIC P T P T 0 IN*LS IN*LS PLCES IN*LS. 4 4 PLCES IN*LS IN*LS. ITEM# DESCRIPTION PRT # QTY 1 ODY-VLVE SLIDER DV/RET ONLY LL /16" SET SCREW 1/4-8 X 1/4 CUP IR CYL SM 4194SS 1 6 O-RING /X11/ CK UP WSHER SHER SEL SPRING O-RING /8 X / ERING ROLLER /16x1/x/16 WIDE PIN ERING SET SCREW /16-18 X 1/4 CUP SHCS #10- X 1" LG PLTED VLVE TOP PLTE MCHINED SHCS #10-4 X." O-RING /16X/ LL 1/4" VLVE PLUG POSITION SLIDER O-RING SE PORT # SPRING SPCER VLVE SLIDER O-RING /16X/16 URE IN*LS. 1 8

9 Valve Sub ssembly PRT# 4644SS (IR CONTROL VLVE SSM.) ITEM # DESCRIPTION PRT # QTY 1 IR CONTROL VLVE 1/" PORTS /"STRIGHT SWIVEL SWIVEL DP 1/ PIPE DP 1/-1/8 4 1 MLE RUN TEE 1/ HOSE R 1/" NPT TO 1/" TUE /8 SWIVEL TEE SWIVEL NUT ELOW /" NPT HEX HED PIPE PLUG P PRT# 6896SS (VLVE DPT ) ITEM# DESCRIPTION PRT# QTY. 1 VLVE DP U RING 6881 O-RING /8X1/ PRT# 4194SS (IR CYL SSM ) ITEM # DESCRIPTION PRT # QTY 1 ODY IR CYL O-RING 1/8 X 1/ O RING 1/4X/ IR CYLINDER PISTON 44 1 SPRING IR CYL END CP O-RING 1 1/16X1 / SEL O-RING 11/16X1/ O-RING SE PORT # PUSH PIN IR VLVE OVERRIDE PIN E-RING 1/4" SHFT SPRING PLTE IR VLV

10 Manifold ssembly (469SS) MNIFOLD SM. ITEM # DESCRIPTION PRT # QTY. 01 VLVE MNIFOLD CRTRIDGE RELIEF VLVE /16 PIPE PLUG-FLUSH PIPE PLUG 1/8" FLUSH PIPE NIPPLE 1/8 NPT PIPE COUPLING 1/ INT.RELIEF SM HF 68999SS 1.00 (68999SS) INT. RELIEF SM. ITEM # DESCRIPTION PRT # QTY. 01 CRTRIDGE CONE REL VLVE POPPET RELIEF SPRING RELIEF VLVE DJUSTING SCREW HEX NUT /

11 Filter Lube ssembly PRT# 464SS (FILTER LURICTOR) ITEM # DESCRIPTION PRT # QTY 1 FILTER/LURICTOR RCKET IR FILTER IR LURICTOR HOSE R ELOW 1/" NPT TO 1/" TUE

12 Pendant ssembly PRT# 6899SS (PENDNT SSM.) ITEM# DESCRIPTION PRT # QTY 1 PENDNT ODY IR PEND. LOCK MOD CRTRIDGE-IR SWIVEL DP 1/8 481 LL / RETINING-RING CRTRIDGE CP

13 Reservoirs (4996P) 1. GLLON RESERVIOR (461P). GLLON RESERVIOR Series G 1 hp 1/ 1,1 Kw GLLON RESERVOIR NOTE: THIS ILLUSTRTION IS FOR REFERENCE ONLY. THE PPERNCE OF YOUR UNIT MY DIFFER FROM UNIT SHOWN. ITEM # DESCRIPTION 1. GLLON. GLLON QTY. 0 RESERVOIR 4996P 461P RESERVOIR GSKET RETHER VENT /8" NPT PIPE PLUG SE #1 HEX PLUG WITH PORT HHCS 1/4-0 x /4 LG PLTED SELING WSHER G RESERVOIR DECL SIGHT GUGE COVER PLTE NOTE: LL RESERVOIRS RE POWDER COTED LCK 1

14 UNITED STTES HOME OFFICE OKMONT LNE, STE WESTMONT, IL 609 PHONE: FX TOLL FREE: EMIL: sales@tksimplex.com Printed in the U.S..

Series. This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown. Pendants - pg.

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