G5 SERIES TORQUE POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - TD058 Rev. - C Date - 1/12
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1 OAKMT LANE, SUITE 00 WESTMT, IL www x.c G SERIES TORQUE POWER PUMP PARTS IDENTIFICATI MANUAL Reference # - TD0 Rev. - C Date - 1/1 This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown. Valve Sub-Assemblies - pg. Electrical Brackets Wiring Diagrams - pg. - Pendants - pg. - Manifold Sub-Assembly - pg. Pump Sub-Assemblies and Sub-Components - pg. - Series G 1 hp 1/ 1,1 Kw 0 Common Components used in all G Series pumps - pg. - Reservoirs - pg. 1
2 G Torque Wrench How to Identify Parts for Your Model. MODEL MATRIX Understanding our model number configurations: PUMP PUMP CLASS CLASS Sample Model #: G 1 T Z R Description: PUMP PUMP TYPE TYPE Model Performance Series Power Consumption Valve Function Reservoir Size G = Gen II Pump = 1. HP 1 = V = 0 V = Torque Wrench 1 = 1 Gal = 1. Gal =. Gal OPTI 1 OPTI Options T = Torque Wrench A = Auto Cycle C = Caster Wheel Kit OPTI H = Heat Exchanger R = Roll Cage Z = Mutli-port (torque) MODEL NUMBER & DATE CODE LOCATI DATE CODE COVER PLATE STAMPING LOCATI MODEL DECAL PLEMENT
3 SKIN PUNCTURE/ REVIEW ALL OPERATING,000 PSI/ HYDRAULIC LINE INSTRUCTIS 00 BAR BEFORE OPERATING PUMP: 1. Be sure the electrical connection is grounded.. Check that your power supply agrees with the motor nameplate.. Use only equipment rated for,000 PSI / 00 BAR.. Make sure all connections are tight, secure and kink-free.. Check the reservoir oil level. Fill to one inch of the top, if necessary.. Never operate the pump without tool movement for more than 1 minute without shifting the control valve to neutral. Leaving the tool in the advance or retract position without tool movement may overheat the oil. Do not exceed oil operating temperatures of 10 F or 0 C. AFTER COMPLETING THE JOB: 1. Before disconnecting your equipment, first be sure the tool is unloaded, then unplug the power cord and shift the hydraulic controls several times to release system pressure.. Store the pump in a clean, dry place. PERIODIC MAINTENANCE: 1. Change the hydraulic oil and clean the oil screen, breather and magnet (located in the reservoir) twice a year. Refer to the operating instructions for details. When used in extremely dusty areas or oil has been overheated, change the oil more frequently. 0 J1 R G Series Electric Common components used in pumps NOTE: This illustration is for reference only. The appearance of your unit may differ from unit shown. BRING MOTOR LEADS THRU GROMMET IN BRKET 1 PET + E.M - GRN/YLW PENDANT INSTALL SHIPPING PLUG 1 AND SHIP BREATHER VENT IN A BAG FOR CUSTOMER TO INSTALL 1 MOTOR LEADS B PENDANT FUNCTI In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the line cord from outlet to reset. OFF IN*LBS I I ADVANCE 0 Power Control Center - + GREEN ORANGE 1 ADV + COM COM SW ADV COM RET 1/10V 0/0V Part # 1 Rev. A CUT OFF GREEN/YELLOW END OF OUTSIDE INSULATI GREEN/YELLOW 0 IN*LBS 0 IN*LBS 0 0 IN*LBS IN*LBS 1 0 ELECTRIC PUMP INSTRUCTIS FOR SAFE OPERATI 0 IN*LBS 0 IN*LBS Series G / hp 1,1 Kw 0 0 IN*LBS 1 USE REMOVABLE THREAD LOCK TO SEAL THREADS 1 1
4 G Torque Wrench Common components used in pumps ITEM # DESCRIPTI V 0V QTY. ITEM # DESCRIPTI V 0V QTY. 0 PUMP ASM. SEE PAGE HEAVY HEX JAM NUT 1/ RESERVOIR SEE PAGE BHCS - x / LG.00 0 RESERVOIR GASKET * 1.00 DECAL.1" x 1.1".00 0 BREATHER VENT /" NPT 1.00 QUICK DISC. FLAG PIPE PLUG 1/ 1.00 RING TERMINAL 1/ SAE #1 HEX PLUG WITH PT HHCS 1/-0 X. PLT SHCS - X 1/ SEALING WASHER 1.00 HOLE PLUG 1/" G RESERVOIR DECAL SPER 1".00 LABEL SAFE USE ELEC HHCS 1/-0 X BLANK DECAL X WASHER 1/" SS.00 1 MANIFOLD ASM. SEE PAGE 1.00 COIL WITH DIN CNECTOR VALVE GASKET 1.00 SIGHT GAUGE SHCS /-1 X / / IN NIPPLE ADAPTER ASSY /" NIPPLE CT CT HEX PIPE PLUG /" W/ COATING /" SELF-LOCKING COUPLER VALVE ASM. P/W SEE PAGE 1.00 GAUGE SHROUD ASSEMBLY SHCS /-1 X 1/.00 BHCS - x LOCK WASHER /.00 GAUGE SHROUD MNT PLATE.00 ROLL PIN 1/ X / LG MAGNET VELCRO STRAP 1x MOTOR SHROUD W/ HANDLE GASKET-MOTOR * 1.00 DECAL OVERLAY PUMP GASKET G * 1.00 BRKET ASM SEE PAGE COVER PLATE SEE PAGE PIN,DOWEL /1 1" LG SHCS /-1 X /HP, PM MOTOR FHCS 1/- x 0.0 LG.00 G REBUILD KIT ( * = COMPENTS) -- PART #
5 G Series Electric Pump Assembly PART # SS (PUMP ASM G) SECTI A-A A 1 0 IN*LBS. 10 IN*LBS 1 B B 0 IN*LBS. A IN*LBS IN*LBS IN*LBS 0 IN*LBS IN*LBS 1 0 IN*LBS. SECTI B-B IN*LBS. 0 1 IN*LBS IN*LBS. 0 IN*LBS. 0 1 IN*LBS. 0 IN*LBS. 10 IN*LBS IN*LBS. 1 0 IN*LBS. IN*LBS IN*LBS 1 IN*LBS. 1 IN*LBS. 0 IN*LBS. 1 0 IN*LBS.
6 G Series Electric Pump Assembly PART # SS (PUMP ASM G) ITEM # DESCRIPTI PART # QTY 1 PUMP BODY G 0 1 BEARING ROLLER /x1/1x/ WIDE 0 1 THRUST BEARING 0 1 THRUST WASHER ECCENTRIC SHAFT ASM /" G PAGE 1 THRUST BEARING 1 THRUST WASHER ECCENTRIC SHAFT ADAPTER G 0 1 O-RING 1 / X 1 / * 1 RETAINING RING 1 POW'R BUD DUMP PLUG 1 1 O-RING /1X/1 * 1 BKUP WASHER MALE TEE 1/" PIPE TO 1/" TUBE 1 1 PIPE PLUG 1/" FLUSH W/ COATING UNLOADING PIST ASSEMBLY PAGE 1 MALE ELBOW 1/" TUBE 1/" PIPE 1 1 BALL 1/" 00 1 G PIST BLOCK TUBE 1 0 OUTLET TUBE PIST BLOCK BALL /1" 101 UNLOADING SPRING 1 1 ADJUSTING SCREW G 0 1 O-RING /X/ URETH * 1 PIPE PLUG FLUSH 1/1 W/ COATING 00 BOTTOM PLATE 00 1 GEAR SET / S 1 SHAFT-IDLER SCREEN * 1 1 TUBE-GUIDE. SHCS 1/- X 1 / PLATE-SCREEN MTG. 1 MALE ELBOW 1/ PIPE 1 SPRING ROLL PIN 1/ X / LG 1 BALL STOP G 0 GASKET / X / * SPRING CAP UNLOADING VALVE 1 1 TUBE RETURN 1 BEARING ROLLER 1 1/x1 1/x/ WIDE 00 1 BEARING ROLLER 1/x/1x1/ WIDE 1 RING-RETAINING 1 PIPE PLUG 1/" FLUSH W/ COATING 0 1 CART REL. VAL. ASSEMBLY 0SS 1 SHAFT SEAL G * 1 PIST BLOCK ASM. G-SERIES 0." PAGE 0 SHCS /1- X 1. * = G REBUILD KIT PART #
7 G Series Electric Pump Sub Assembly PART #0SS (ECCENTRIC SHAFT ASM.) ITEM # DESCRIPTI PART # QTY. 01 ECCENTRIC SHAFT /" ECCENTRIC RING ROLL BEARING 1 1/x1 /x/ WIDE RETAINING RING EXTERNAL 1 1/" THRUST WASHER 0C.00 PART# SS (UNLOADING PIST ASM. ) ITEM # DESCRITPI PART # QTY. 01 UNLOAD PIST O RING 1/X/ BK-UP WASHER TEF DOWEL PIN 1/X/ LG 1.00 PART# SS (PIST BLK ASM. ) ITEM # DESCRIPTI PART # QTY 1 PIST BLOCK 1 BALL 1/" 00 SPRING 0 1 BALL STOP 1 BALL RETAINER 0 1 INTAKE SEAT 0 1 GASKET /X1/ 1 PLUG PIST BLOCK 1 GASKET / X / 1 ADAPTOR. DIA. 0 1 SPRING, PIST PIST. DIA IN*LBS IN*LBS. IN*LBS. IN*LBS.
8 G Series Electric Valve Sub Assemblies (1SS) SOLENOID VALVE V. / 0V. 1 PLES 0 IN*LBS. 1 1 IN*LBS. PLES 1 IN*LBS. 0 IN*LBS. 1 1 IN*LBS. 1 ITEM# DESCRIPTI PART# QTY. 1 BODY-VALVE 0 1 SLIDER TANDEM CENTER 0 1 /1" DIA. BALL REF WM1 0 SET SCREW 1/- X 1/ CUP 0 O RING REF M01 * BK UP WASHER * SHEAR SEAL SPRING O-RING / X / 00 1 BEARING ROLLER /1x1/x/1 WIDE 1 PIN BEARING 0 1 SET SCREW /1-1 X 1/ CUP SHCS #- X 1"" LG PLATED 1 VALVE TOP PLATE MHINED 1 1 1/" DIA. BALL 1 1 O-RING (.1x.1x.0)BUNA * 1 1 VALVE PLUG POSITI SLIDER 1 1 O RING * SPRING 1 1 O-RING /1X/1 URE * + PUSHER-SOLENOID SS 1 RETAINER ++ 1 O-RING ++ 1 PUSHER PIN IN*LBS. * PKING KIT WAY SOLENOID VALVE 1 + PUSHER SOLENOID CTAINS SPOOL ASSEMBLY, RETAINER, O-RING & PUSHER PIN ++ PUSHER REPAIR KIT RK CTAINS 1 EH OF RETAINER, O-RING & PUSHER PIN
9 G Series Electric Manifold Assembly (SS) MANIFOLD ASM. 1- FT.LBS -1 FT.LBS - FT.LBS - FT.LBS -1 FT.LBS - FT.LBS -1 FT.LBS -1 FT.LBS -1 FT.LBS -1 FT.LBS ITEM # DESCRIPTI PART # QTY. 01 VALVE MANIFOLD CARTRIDGE RELIEF VALVE /1 PIPE PLUG-FLUSH PIPE PLUG 1/" FLUSH.00 0 PIPE NIPPLE 1/ NPT PIPE COUPLING 1/ INT.RELIEF ASM HF SS 1.00 (SS) INT. RELIEF ASM. ITEM # DESCRIPTI PART # QTY. 01 CARTRIDGE CE REL VLVE POPPET RELIEF SPRING RELIEF VALVE ADJUSTING SCREW HEX NUT /
10 R G Torque Wrench Bracket Sub Assemblies (1SS) BRKET SUB ASM. V. 1 " 1 PET IN*LBS 1 " 1 0 ADV CORD LENGTH 1" + COM COM SW ADV COM RET Part # 1 Rev. A IN*LBS 1/10V 0/0V J1 1 PENDANT GREEN ORANGE PENDANT FUNCTI In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the line cord from outlet to reset. OFF I I ADVANCE 0 CUT OFF GREEN/YELLOW END OF OUTSIDE INSULATI " 1 GREEN/YELLOW 1 IN*LBS 1 1 IN*LBS IN*LBS 1 MOVE SELECTOR TO 1/10V 1/10V + COM COM SW ADV COM RET 0/0V J Part # 1 Rev. A IN*LBS 1 BRING VALVE DIN CORD THRU THIS GROMMET 1 1 IN*LBS ITEM # DESCRIPTI PART # QTY. ITEM # DESCRIPTI PART # QTY. 01 MOUNTING BRKET /G RING TERMINAL 1/" PLUG AND CORD ASSY SHCS #-X1/" LG PLATED HOSE CLAMP GROMMET /" HOLE CIRCUIT BOARD BASIC PENDANT ASSEMBLY BASIC BRIDGE RECTIFIER A MEMBRANE SWITCH LABEL PET * SHCS #- X 1/ MOLDED DIN CNECTOR W/ CORD FITTING,CORD L-TIGHT PUSH THRU BUSHING LOCKNUT 1/ INCH 1.00 DECAL PENDANT INSTRUCTI * MHINE SCREW W/ LOCK WASH.00 DECAL 1." x 0." * 1.00 HOLE PLUG /".00 FUSE HOLDER 0 AMP HHCS 1/-0 X. PLT 1.00 FUSE AMP HEX NUT 1/-0 PLATD.00 SHCS #- x 1/ LG WIRE #1 BLK 1B.00 SPADE TERMINAL.00 1 QUICK DISC. FLAG 1.00 G SERIES PENDANT DECAL KIT (* = COMPENTS) -- PART #
11 R G Torque Wrench Bracket Sub Assemblies (SS) BRKET SUB ASM. 0V. 1 " 1 PET IN*LBS 1 " 1 0 ADV CORD LENGTH 1" + COM COM SW ADV COM RET Part # 1 Rev. A IN*LBS 1/10V 0/0V J1 1 PENDANT GREEN ORANGE PENDANT FUNCTI In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the line cord from outlet to reset. OFF I I ADVANCE 0 CUT OFF GREEN/YELLOW END OF OUTSIDE INSULATI " 1 GREEN/YELLOW 1 IN*LBS 1 1 IN*LBS IN*LBS 1 MOVE SELECTOR TO 0/0V 1/10V 0/0V J1 + COM COM SW ADV COM RET Part # 1 Rev. A IN*LBS 1 BRING VALVE DIN CORD THRU THIS GROMMET 1 1 IN*LBS ITEM # DESCRIPTI PART # QTY. ITEM # DESCRIPTI PART # QTY. 01 MOUNTING BRKET RING TERMINAL 1/" POWER CORD 1- IEC 0R.00 1 SHCS #-X1/" LG PLATED HOSE CLAMP GROMMET /" HOLE CIRCUIT BOARD BASIC PENDANT ASSEMBLY BASIC BRIDGE RECTIFIER A MEMBRANE SWITCH LABEL PET * SHCS #- X 1/ MOLDED DIN CNECTOR W/ CORD FITTING,CORD L-TIGHT PUSH THRU BUSHING LOCKNUT 1/ INCH 1.00 DECAL PENDANT INSTRUCTI * MHINE SCREW W/ LOCK WASH.00 DECAL 1." x 0." * 1.00 HOLE PLUG /".00 FUSE HOLDER 0 AMP HHCS 1/-0 X. PLT 1.00 FUSE 1 AMP HEX NUT 1/-0 PLATD.00 SHCS #- x 1/ LG WIRE #1 BLK 1B.00 SPADE TERMINAL.00 1 QUICK DISC. FLAG 1.00 PLUG 0 AMPS-0V G SERIES PENDANT DECAL KIT (* = COMPENTS) -- PART #
12 G Series Electric Reservoirs (P) 1. GALL RESERVIOR (1P). GALL RESERVIOR Series G 1 hp 1/ 1,1 Kw 0 ITEM # DESCRIPTI QTY. 1. GALL. GALL QTY. 0 RESERVOIR 1.00 P 1P RESERVOIR GASKET BREATHER VENT /" NPT / SOC PIPE PLUG SAE #1 HEX PLUG WITH PORT HHCS 1/-0 x / LG PLATED SEALING WASHER G RESERVOIR DECAL SIGHT GAUGE COVER PLATE
G3 SERIES TORQUE POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - TD056 Rev. - D Date - 1/14
Oakmont Lane, Westmont, IL 0.00.. Outside U.S. -0-0-0 www.tksimplex.com G SERIES TORQUE POWER PUMP PARTS IDENTIFICATI MANUAL Reference # - TD0 Rev. - D Date - / This illustration is for reference purposes
Series SIMPLEX. This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown. 1 hp.
Power Control Center PENDANT FUNCTION In event multiple buttons are depressed for seconds, the power pump will shutdown. If problem persists, unplug the line cord from outlet to reset. R OAKMONT LANE,
Series. This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown. Pendants - pg.
Power Control Center PENDANT FUNCTION In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the
This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown.
2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 Outside U.S. 1.708.865.1500 www.tksimplex.com G5 SERIES ELECTRIC POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - 54247 Rev. - A Date - 10/08 This
Series. This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown.
2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 Outside U.S. 1.708.865.1500 www.tksimplex.com G4 SERIES ELECTRIC POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - Rev. - A Date - 05/10 This illustration
This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown.
2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 Outside U.S. 1.708.865.1500 www.tksimplex.com G3 SERIES ELECTRIC POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - 54246 Rev. - A Date - 10/08 This
2525 GARDNER ROAD, BROADVIEW, IL www x.c
GARDNER ROAD, BROADVIEW, IL 0..0..00 www x.c G SERIES ELECTRIC STANDARD POWER PUMP PARTS IDENTIFICATION MANUAL Reference # - TD0 Rev. - A Date - /0 This illustration is for reference purposes only. The
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Series. 777 Oakmont Lane, Westmont, IL Outside U.S
Oakmont Lane, Westmont, IL 609 1.800..9114 Outside U.S. 1-60-90-6990 www.tksimplex.com G SERIES IR TORQUE PUMP PRTS IDENTIFICTION MNUL Reference # - TD09 Rev. - Date - 8/10 This illustration is for reference
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