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1 SPX Bolting Systems SPX Center of Excellence UK Unit, Wansbeck Business Park Rotary Parkway Ashington Northumberland NE63 QW Tel: + (0) Fax: + (0) info@spxboltingsystems.com PELXX3L PEPXX3L 500 Series Electric Hydraulic Pump Maximum Capacity: 500 BAR (,50 PSI) Pump Assembly PELXX3L

2 ITEM PART REQ D PELXX3L FULL ASSEMBLY NOTES DESCRIPTION ASSEMBLY, MTR CONTROL (CE) 0/5V 50/60HZ 0 SCREW, RND 0- x 6 Torque to 3.3Nm (30 in-lbs) 3 3 GASKET, PUMP BODY Decal, PLAS INFO CE US RECT.5IN 5 0 SCREW. RND /-0 X 0.5 Torque to 3.3Nm (30 in-lbs) COVER PLATE ASSEMBLY 006 GASKET, RESERVOIR 0006 Decal, PLAS INFO CE US RECT.5IN 0033 DECAL, PLAS CERT CE US RECT.5IN DECAL, PLAS CERT CE US RECT.5IN 003 DECAL, PLAS CERT CE US RECT.3IN 0035 DECAL, PLAS LOGO SXBS US RECT.5IN RESERVOIR,.00GAL HRZ CTR ST RECT BLK 0006 Decal, PLAS INFO CE US RECT.06IN 5 5 SCREW, HEX CAP /-0 X 0.63 Torque to 3.3Nm (30 in-lbs) 6 0 WASHER, PLAIN 0.5 x 0.3 x 0.03 COPR ASSY, PENDANT TENSIONING SYSTEM Required for GROUND bond

3 Pump Assembly PEPXX3L 3

4 ITEM PART REQ D PEPXX3L FULL ASSEMBLY NOTES DESCRIPTION ASSEMBLY, MTR CONTROL (CE) 0/5V 50/60HZ 0 SCREW, RND 0- x 6 Torque to 3.3Nm (30 in-lbs) 3 3 GASKET, PUMP BODY Decal, PLAS INFO CE US RECT.5IN 5 0 SCREW. RND /-0 X 0.5 Torque to 3.3Nm (30 in-lbs) COVER PLATE ASSEMBLY 006 GASKET, RESERVOIR 0006 Decal, PLAS INFO CE US RECT.5IN 003 DECAL, PLAS CERT CE US RECT.5IN DECAL, PLAS CERT CE US RECT.5IN 003 DECAL, PLAS CERT CE US RECT.3IN 0035 DECAL, PLAS LOGO SXBS US RECT.5IN RESERVOIR,.00GAL HRZ CTR ST RECT BLK 0006 Decal, PLAS INFO CE US RECT.06IN 5 5 SCREW, HEX CAP /-0 X 0.63 Torque to 3.3Nm (30 in-lbs) 6 0 WASHER, PLAIN 0.5 x 0.3 x 0.03 COPR ASSY, PENDANT TENSIONING SYSTEM Required for GROUND bond

5 Cover Plate Assembly

6 ITEM PART REQ D FULL ASSEMBLY NOTES DESCRIPTION 00 SCREW, SHC /-0 X WASHER, LOCK.5 X O-RING (-36) 3.3ID X 0.3 NITRILE SPRING COM OD.53IDX. XXXR.L.05MW BALL, /" DIA STEEL 6 BEARING, BALL.50 X.50 X. 56 SCREW, SHC /-0 X RING, RETAIN EXT 0.5 X.06 3 KEY, WOODRUFF 0 BEARING, NEEDLE -.35 x.56 x.35 BEARING, NEEDLE -.65 x. x ROLLER 3 PACKING, OIL SEAL 306 SCREW, #0-UNC 0.5 IN PNH 5 ST ZN 5 35 BEARING, BALL - 5 x 3 x mm 6 35 PLATE, BEARING TOP 35 PLATE, TOP 536 GEAR, HELICAL 5 TEETH 56 GEAR, SPUR - TEETH 0 63 ROTOR WASHER, THRUST 0.65 x PIN, LOCATING 3 6 STRAINER, FLAT - 00 x 0 MESH 306 SHAFT, PINION - 5 TOOTH 5 33 GASKET - PUMP BODY TO RESERVOIR PLATE, PUMP END 336 RING, PUMP 363 SPACER, MACHINED 003 KEY - "T" PACKING, O'RING (SQUARE SECTION) GASKET, LOWER 3 06 GASKET - SPACER, UPPER 33 0 SUCTION TUBE Use Loctite# 5 on both ends 6

7 ITEM PART REQ D FULL ASSEMBLY NOTES DESCRIPTION 3 05 SHAFT CAP, FILLER BREATHER SCREW, MX.5 X MM SHC C. ST FITTING, COLLAR /" FITTING, GLAND /" Torque to Nm (0 ft-lb) PLATE, RECT COVx0.5INx.x.5 AL TUBE, /" OD x.0" ID 0036 GASKET, MANIFOLD 0030 PLATE, ANGLE DEGREE BEARING, CYLNRCL.0MMx5.0x BEARING, WSHR.0MMx5.0x BEARING, WSHR.0MMx6.0x BODY, PUMP HIGH PRESSURE PUMP ASSY, 3-/3 PISTONS MANIFOLD ASSEMBLY, PORT w/ INT CHECKS

8 High Pressure Pump Assembly 30006

9 ITEM PART REQ D FULL ASSEMBLY DESCRIPTION SCREW, SET 3/-6 X 0.50 HALFDOG NOTES Torque to 3 Nm (300 in-lbs) 035 BALL, /" DIA STEEL NUT, HEX JAM 3/ SPRING COM OD.66IDX. XXXR.50L.5MW 5 05 PIN, ROLL.3 X FITTING, PLUG - /6 NPTF x 5/6 0 WASHER, PLAIN 0.56 x0.3 x0.03 COPR 3 6 BALL, 3/6" DIA STEEL 3 SPRING COM OD.IDX. XXXR.L.0MW 0 56 SPRING COM OD.6IDX. XXXR5L.65MW 6 SCREW, /- X.5 LOW TORX Lubricate threads and under bolt head. Install all Bolts Torque to Nm (0 in-lbs) Max. Torque Center Bolt to Nm (0 in-lbs) 3. Torque outside bolts sequentially in a star pattern to Nm (0 in-lbs). Torque outside bolts sequentially in a star pattern to Nm (0 in-lbs) 5 6 GUIDE, BALL 3 60 SCREW, SPECIAL CAP Lubricate threads and under bolt head Torque to 56 Nm (500 in-lbs) 06 BARREL, PUMP 3-/3 PISTONS ADAPTER, BALL & SPRING 6 00 SCREW, ADJUSTING 3/- X VALVE, AIR BLEED Lubricate threads and under bolt head Torque to 56 Nm (500 in-lbs) SPRING, COM.56in.03in R.0 L.30 MUW

10 ITEM PART REQ D FULL ASSEMBLY NOTES DESCRIPTION 00 HEAD, VALVE - 3 PISTON PISTON, /3 DIA DEG VALVE, RELIEF 3000 PSI Torque to 3 Nm (5 ft-lb) 006 PLATE, RECT ENDx0.5INx3.3x.6 ST 0

11 Port Manifold Assembly

12 ITEM PART REQ D PORT MANIFOLD NOTES ASSEMBLY DESCRIPTION 050 SCREW, SET 3/-6 X 0.50 HALFDOG 065 ORING, X0.0X0.36IN NBR ORING X0.00X0.IN NBR0 00 ORING - 0.X0.03X0.63IN NBR BALL, /" DIA STEEL 6 03 NUT, HEX JAM 5/6-0 ORING, X0.03X0.55IN NBR0 5 PIN, DOWEL 0.063IN X 0.5IN ST 55 FITTING, STR / NPT M X / NPT M HANDLE, ADJUSTABLE 0000 BALL, CERAMIC(.5 DIA.) OUTLET CHECK 00 3 FITTING, /"HPM X G/ 0 DEG Torque to 0. Nm (30 ft-lbs) COUPLER, MALE QUICK DISCONNECT 50 MPA Torque to 0. Nm (30 ft-lbs) 00 SEAT, REPLACEABLE 60 DEG CONE 5 00 GLAND, REPLACEABLE SEAT Torque to 0. Nm (30 ft-lbs) SCREW, ADJUSTING NEEDLE VALVE 003 SCREW, HOL LCK #0-3 X / 006 BALL, STEEL 3.5mm 005 HANDLE, KNOB.0INx.0x0.3 P BLK SCREW, 5/6-UNF.5 IN SET ST 00 COUPLER, FEMALE QUICK DISCONNECT 50MPA 00 GAUGE, 30000PSI "DIA G /" MOUNT CALIB 3 00 BLOCK, MANIFOLD MOUNTING 005 SCREW, MX.5 50MM SHC. ST BALL, CERAMIC (.5mm) SEAT, METAL SLOTTED Torque to 0. Nm (30 ft-lbs)

13 ITEM PART REQ D PORT MANIFOLD ASSEMBLY DESCRIPTION GUIDE, SPRING LOWER MATED 0030 SPRINGS, COM 0.3INx0..6 MW MANIFOLD, PORT-PSI REGULATOR w/check BODY, ADJUSTABLE PSI REGULATOR 0.65 DIA GUIDE, SPRING SPRINGS, COM 0.00INx MW GUIDE, INTERNAL CHECK SPRING LG GUIDE, INTERNAL CHECK SPRING SM PIN, DOWEL 0.063x.IN ST NOTES 3

14 Electric Motor 0/5V ITEM PART REQ D ELECTRIC MOTOR ASSEMBLY DESCRIPTION 3 SCREW, SET #0- X 0. KNURLED CUP 33 BEARING, BALL-5 X 3 X mm 3 0 FIELD ASSY, 5V MOTOR HOLDER, BRUSH 5 3 CAP, BRUSH - FOR / HP,,000 RPM UNIVERSAL MOTOR WASHER, TOOTH INT 0.30 x SCREW, RND 0- X.5 0 SCREW, RND.HD.- 0-UNC x 5-/ 3 CLAMP, TUBE 0 66 BEARING, BALL -.35 x.66 x.3 66 ARMATURE ASSY, 5V MOTOR 0 SCREW, SET #0- X 0.5 HALFDOG SLFLCK MOTOR SHELL - MACHINED 003 MOTOR SHELL - MACHINED MOTOR BASE - MACHINING 6 BRUSH ASSEMBLY NOTES Turn in flush or below the surface

15 Electric Motor 0/30V ITEM PART REQ D ELECTRIC MOTOR ASSEMBLY DESCRIPTION 3 SCREW, SET #0- X 0. KNURLED CUP 33 BEARING, BALL-5 X 3 X mm 3 FIELD ASSY, 30V MOTOR HOLDER, BRUSH 5 3 CAP, BRUSH - FOR / HP,,000 RPM UNIVERSAL MOTOR WASHER, TOOTH INT 0.30 x SCREW, RND 0- X.5 0 SCREW, RND.HD.- 0-UNC x 5-/ 3 CLAMP, TUBE 0 66 BEARING, BALL -.35 x.66 x.3 60 ARMATURE ASSY, 30V MOTOR 0 SCREW, SET #0- X 0.5 HALFDOG SLFLCK MOTOR SHELL - MACHINED 003 MOTOR SHELL - MACHINED MOTOR BASE - MACHINING 6 BRUSH ASSEMBLY NOTES Turn in flush or below the surface 5

16 Electrical Schematics ELECTRICAL SCHEMATIC US VERSION L BRN MTR M N BLU G F 5AMP-5V 0AMP-30V SLO BLO K 6 FERRITE x BEAD 3 6 C F 5AMP-5V 0AMP-30V SLO BLO K 5 C C3 L N 00 / 0 5 VAC IN BRN + VDC.5 AMPS 00W _ BLU 3 S PS ON 0 OFF S A B 0 K X W X 0 K STOP BLU K COLOR KEY: BRN = BROWN BLK = BLACK BLU = BLUE ORG = ORANGE GYS = GREEN WITH YELLOW STRIPES = WIRE LABEL START S3 S RUN CP BRN 0 K BLU US Version 6

17 EU Version

18 Hydraulic Schematic M HYDRAULIC SCHEMATIC A A LO HI MANUAL PRESSURE RELEASE HIGH PRESSURE SYSTEM RV SETTING BAR (,500-,000 PSI) USER ADJUSTABLE PRESSURE REGULATOR BAR (0,000 -,50 PSI) LOW PRESSURE PUMP SUPERCHARGE SETTING - BAR(00-50 PSI)

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