ELECTRIC HYDRAULIC PUMP Max. Capacity: 10,000 PSI

Transcription

1 Form No. 070 SPX Hydraulic Technologies 5885 th Street Rockford, IL USA powerteam.com Tech Services: (800) Fax: (800) 75-8 Order Entry: (800) Fax: (800) Parts List for: PE0 Series PR0 Series MODEL B (Model C for PE0A-GRC) ELECTRIC HYDRAULIC PUMP Max. Capacity: 0,000 PSI 5 For manifold or valve options, see "PARTS INCLUDED BUT NOT SHOWN" section of list , 9 See Detail V 4, , Basic Pump Assembly See back sheet of SECTION X-X Sheet No. of 7 Litho in USA Rev. 9 Date: March 04

2 507 Warning & Fill Instructions Decal *8 Backup Washer (/ X /8 X /) *08 O-ring (/ X /8 X /; For PE0, PE0-0, PE04, PE04-0, PR0 & PR04) 77 O-ring (/ X /8 X /; For PE0, PE0-0, PE04, PE04-0, PR0 & PR04) *08 O-ring (/ X /8 X /; For PE0A, PE0A-0 & PR0A) 77 O-ring (/ X /8 X /; For PE0A, PE0A-0 & PR0A) Bushing (For PE0, PE0A, PE0-0, PE0A-0, PR0 & PR04) 58 Bushing (For PE04, PE04-0 & PR04) Rocker Switch 47 Cord Set (For PE Series only) Electrical Plug (For PR Series only) 9.5 ft. Electrical Cable (For PR Series only) Bushing Machine Screw (0-4 UNC X /4 Lg.) Locknut (0-4 UNC) Base Plate 507 Trade Name Decal (For PR Series) 505 Trade Name Decal (For PE Series) 50 Trade Name Decal (For LUKAS) 445 Screw (#0-4 X / Lg.; Place ground wire terminal between cover & housing.) 00 Screw (#9-5 X Lg.) ft. Motor Mounting Strap Channel Rubber 5045 D Bushing Plug Relay (For PE Series only) Screw (#- X /8 Lg.) Transformer (For PE Series only) 505 Relay (For PR Series only) Rectifier (For PE Series only) 507 Screw (- x /4 Lg.; For PE Series only) 4 Plastic Housing 4 Plastic Housing (For PE0AR & PE0AR-0) 094 Hex Nut (5/8-8 UNF) 4 4 Washer (For 5/8 Bolt) Filler Adapter *755 O-ring (.558 x.44 x.07) 505 O-ring (.558 x.44 x.07) O-ring Boss Plug Retaining Ring 9 07 Retainer Washer 407 Bladder 5005 Hose Clamp 0097 Bladder Spacer PARTS INCLUDED BUT NOT SHOWN 508 Decal (EPR Seals) 504 Cord Set (For PR Series only) 0855 Screw (Torque to 0/80 in. lbs. Tighten the screw on the right hand side facing the pump first.) *08 O-ring (/ X /8 X /; For PE0A, PE0A-0, & PR0A) 77 O-ring (/ X /8 X /; For PE0A, PE0A-0, & PR0A) 55 Remote Switch (For PR0A-DEUT) 55 Remote Switch (For PE0A-EMP) 5048 Bushing (For units equipped with a remote switch) 507 Fuse (For PE0, PE0A, & PE04) 09 Fuse (For PE0-0, PE0A-0, & PE04-0) 55 Receptacle (For PE0AR& PE0AR-0) 445 Screws (#0-4 X / Lg.; For PE0AR& PE0AR-0) OTHER OPTIONS AND ACCESSORIES 95 Manifold (For PE0A, PE0A-0, PR0A, PE0A-EMP & PR0A-DEUT; See Form No. 044) 95 Position, -Way Valve (For PE0, PE0-0 PE0A-EMP, PR0A-DEUT & PR0; See Form No. 07) 95 Position, 4-Way Valve (For PE04, PE04-0, & PR04; See Form No. 0) 950 Pressure Regulator (For PE0-ANCHOR; See Form No. 08) 04 Foot Switch Assembly 507 Hand Switch Assemby 95 Pressure Switch (See Form No ) BPV Volt Battery Pack (Includes sealed lead acid battery, 5 V. charger, battery-to-pump 4 ft. cord set, carrying case and shoulder strap. VC0 Voltage Converter w/ Plug Adapters (Converts 0 V. 50/0 cycle to 0 V. 50/0 cycle) RBV Replacement Battery only RCV Replacement Battery 4 Ft. Cord Set (For BPV) 540 Manifold (For PE0-8-DC & PE0-8-0DC) 5845 Electrical Plug (For LUKAS) Bladder Part numbers marked with an asterisk (*) are contained in Repair Kit No Part numbers marked with a dagger ( ) are contained in EPR Seal Kit No NOTE: For LUKAS brand pumps, if additional parts (that are not shown here) need replacing, contact your nearest LUKAS service center.

3 DETAIL FOR 4-WAY VALVE OUTLET CHECK (FOR PE04, PE , PE , PE04-0, & PR04) Outlet Ball Stop *0445 Compression Spring (5/ O.D. X /4 Lg.) * Ball (/ Dia.) Part numbers marked with an asterisk (*) are contained in Repair Kit No DETAIL V Grd Note: Serrated lockwasher must be adjacent to pump body. Power Cord Ground (Must be isolated between nuts and can be at top or bottom of stack.) 55 Machine Screw (#0-4 UNC X /4 Lg.) 097 Nut (#0-4 UNC) 08 Lockwasher (#0 External Tooth) Sheet No. of Rev. 9 Date: March 04

4 BASIC PUMP ASSEMBLY 000 Screw (/4-0 UNC X /8 Lg.; Torque to 80/00 in. lbs.) 44 Screw (#0-4 X Lg.; Torque to 0/80 in. lbs.) 44 5 Screw (#0-4 UNC X Lg.; Torque to 0/80 in. lbs.)

5 SECTION X-X See Detail T Sheet No. of Rev. 9 Date: March 04

6 *4484 Compression Spring (/8 O.D. X Lg.) *507 Set Screw (#0-4 UNC x Lg. Set unloading valve to 400/500 PSI) *07405 Locknut (0-4 UNC) 4 *505 Replaceable Seat 5 *08 O-ring (/ X /8 X /) 77 O-ring (/ X /8 X /) *8 Retaining Ring (Internal) 7 *4578 Filter Motor (For PE0, PE0A, & PE04; For replacement brush assembly, order [] #54-0) Motor (For PE0-0, PE0A-0, & PE04-0; For replacement brush assembly, order [] #54-0) 497- Motor (For PR0, PR0A, & PR04; For replacement brush assembly, order [] #54-) 9 5 Roll Pin 0 *54 Compression Spring (/ O.D. X 5/8 Lg.) * Ball (/ Dia.) *94 O-ring (/ X /8 X /) 77 O-ring (/ X /8 X /) *00 O-ring (/4 X 5/8 X /) 400 O-ring (/4 X 5/8 X /) 4 *0 Copper Washer (5/ X 5/ X /) 5 *098 O-ring (9/ X 7/ x /) 50 O-ring (9/ X 7/ x /) 50 Plug (/ NPTF) Guide 8 97 Dowel Pin Part numbers marked with an asterisk (*) are contained in Repair Kit No Part numbers marked with a dagger ( ) are contained in EPR Seal Kit No DETAIL T 079 Dowel Pin *499 Backup Washer (5/4 x /8 x /4) *7797 O-ring (/4 X /8 X /) 77 O-ring (/4 X /8 X /) Part numbers marked with an asterisk (*) are contained in Repair Kit No Part numbers marked with a dagger ( ) are contained in EPR Seal Kit No

7 SECTION Y-Y Sheet No. 4 of Rev. 9 Date: March 04

8 *74 Compression Spring (/8 O.D. x -/4 Lg.) *507 Set Screw (#0-4 UNC x Lg.; Set High Pressure Relief Valve to 0,00/0,700 PSI [,800/,00 PSI for PE0-8-DC & PE0-8-0DC], [,00/,500 PSI for PE ], [5,00/5,500 PSI for PE ]) 4 *07405 Locknut (0-4 UNC) 5 *504 Replaceable Seat *94 O-ring (/ X /8 X /) 77 O-ring (/ X /8 X /) 8 *048 Steel Ball (/8 Dia.) 9 *097 O-ring (-/ X -/4 X /8) 454 O-ring (-/ X -/4 X /8) 0 * Ball (/ Dia.) *0445 Compression Spring (5/ O.D. X /4 Lg.) 4549 Ball Guide *508 Dowel Pin 4 *04 Compression Spring (/4 O.D. X 5/8 Lg.) 5 *909 O-ring (-/8 x 5/ x /8) 588 O-ring (-/8 x 5/ x /8) 509 Eccentric 7 40 Automatic Valve Body 8 *074 Steel Ball (7/ Dia.) Adapter 0 *59 Compression Spring (/4 O.D. X 5/8 Lg.) Spring Retainer Part numbers marked with an asterisk (*) are contained in Repair Kit No Part numbers marked with a dagger ( ) are contained in EPR Seal Kit No Refer to any operating instructions included with this product for detailed information about operation, testing, disassembly, reassembly, and preventive maintenance. Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine Power Team replacement parts! Additional questions can be directed to our Technical Services Department.

9 SECTION Z-Z * * * Clean mating surfaces of pump body and end plate (Items # & #). Apply a thin, narrow, continuous band of Loctite gasket eliminator #58 or equivalent, outside of the bolt hole and drain hole patterns on the end plate. End Plate surface that mates with the pump body Thin, narrow continuous band of Loctite #58 or equivalent (permissible within shaded area.) Sheet No. 5 of Rev. 9 Date: March 04

10 * Ball (/ Dia.) *50 O-ring (-7/ x -5/ x /) 589 O-ring (-7/ x -5/ x /) 405 Gerotor Set 4 50 Dowel Pin 5 59 Needle Bearing 500 Eccentric Ball Bearing Screw (0-4 UNC x -/4 Lg.; Torque to 0/80 in. lbs.) Retaining Ring (Internal) 0 59 Washer (5/4 X /4 X /) 57 Spring Pin 447 End Plate 44 Pump Body Part numbers marked with an asterisk (*) are contained in Repair Kit No Part numbers marked with a dagger ( ) are contained in EPR Seal Kit No MOTOR END VIEW 44 Screw (0-4 UNC X / Lg.; Torque to 0/80 in. lbs.) 757 Pin

11 SECTION S-S *05 O-ring (5/ X / X /) 774 O-ring (5/ X / X /) 407 High Pressure Piston Body * Ball (/ Dia.) 4 *0445 Compression Spring (5/ O.D. X /4 Lg.) Dowel Pin 0 Screw (#0-4 UNC X /4 Lg.; Torque to 0/80 in. lbs.) High Pressure Cap Body 8 50 Piston (Position with chamfer towards bearing.) Part numbers marked with an asterisk (*) are contained in Repair Kit No Part numbers marked with a dagger ( ) are contained in EPR Seal Kit No Sheet No. of Rev. 9 Date: March 04

12 HYDRAULIC SCHEMATIC M HP LP LP S.C. RELIEF VALVE 50 P.S.I. AUTO. VALVE MAX. PRESSURE SAFETY RELIEF VALVE 0,400 P.S.I. OPTIONAL EXT. PRESS. REGULATOR 9,800 P.S.I. TO VALVE LOW PRESSURE UNLOADING VALVE 45 P.S.I. ELECTRICAL INFORMATION Note: All electrical information and schematics for these units can be found in Form No Operating Instructions.