LPK1550 Hydraulic Crimping Tool 15 ton
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1 SPECIFICATIONS AND PARTS LPK1550 Hydraulic Crimping Tool 15 ton Serial Code FYF Read and understand all of the instructions and safety information in this manual before operating or servicing this tool REV Greenlee Textron 8/02
2 Illustration LPK1550 Hydraulic Crimping Tool , 42, Greenlee / A Textron Company Boeing Dr. Rockford, IL USA
3 LPK1550 Hydraulic Crimping Tool Parts List LPK1550 Crimping Tool UPC NO. PART KEY NO. DESCRIPTION QTY C-Head Unit (includes items 59, 60, 62-66) Ram * Wiper * Wiper Screw, Cap, 1/4 20 x 1.00", Skt Hd Cap Cylinder (includes items 54 57, 71-72) Piston * Backup Ring, 1.37 x 1.62 x.121" * O-Ring, 1.37 x 1.62 x.125" Spool, Shuttle Washer, Shuttle F Screw, Cap, #6 32 x.375", Flat Head Socket Ring, Shuttle Stop Screw * Retaining Ring * Ring * Seal Unit * O-Ring, 5.125" Cover Shim, Handle... 6 (Max) Tube L Carrier, Seal * F O-Ring,.375 x.500 x.062" * F Backup Ring,.382 x.486 x.045" Handle F Screw, Cap, 5/16 18 x 1.25", Socket Head * F Retaining Ring,.750" * F O-Ring, x x.062" Strap, Trigger F Screw, Cap, #10 32 x.375", Button Socket Head L Trigger L Pivot, Trigger * L Retaining Ring * F O-Ring,.437 x.562 x.062" Washer L Spring, Valve Plunger * F O-Ring,.562 x.750 x.093" Cap * F Retaining Ring,.750" Spool Plug, Spool * F O-Ring,.250 x.375 x.062" * Nut, 1/4 20, Hydra-Lok Seal F Plug, Pipe, 1/8" NPTF Pin, Valve,.305 x.870" Spring, Unloading Valve Screw, Set, 1/2 20, Adjusting * Washer, Flat,.514 x.030, Copper... 1 UPC NO. PART KEY NO. DESCRIPTION QTY Cap, Relief Valve Screw, Cap, 1/4 20 x 1.625, Socket * Backup Ring F Plug, Port Decal, Specifications Decal, OC/CC Setting Decal, Warning F015482K1 Decal, Fairmont Plunger, Spring #10-32 x Decal, Pinch Warning Washer, Flat.344 x.688 x.060" F Screw, Set #10-32 x.187 Skt Hd Set Button, Die Retainer Nut, Retaining Spring, Compression Disc, Flat Washer, Conical 1/4" F Ball, Steel,.5" Stop, Ball * F Retaining Ring Decal, CE Decal, Sound... 1 Repair Kit * Packing Kit (includes items marked with an asterisk)... 1 Decals Decal, Specifications Decal, OC/CC Setting Decal, Warning F015482K1 Decal, Fairmont Decal, Pinch Warning Decal, CE Decal, Sound... 1 Greenlee / A Textron Company Boeing Dr. Rockford, IL USA
4 LPK1550 Hydraulic Crimping Tool Other Publications Tool Owners/Users Operation Manual: Publication SAE Standard J1273 (Hose and Hose Assemblies): Publication Authorized Greenlee Fairmont Service Centers Service Manual: Publication Purpose This manual is intended to familiarize all personnel with the specifications and parts for the following Greenlee Fairmont tools: LPK1550 / Serial Code FYF Keep this manual available to all personnel. Replacement manuals are available upon request at no charge. KEEP THIS MANUAL All specifications are nominal and may change as design improvements occur. Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products. Greenlee / A Textron Company Boeing Dr. Rockford, IL USA
5 LPK1550 Hydraulic Crimping Tool Specifications Crimping Tool Type of Hydraulic System... Open-Center or Closed-Center Hydraulic Ports Pressure... 3/4 16 UNF SAE O-ring Boss Tank... 3/4 16 UNF SAE O-ring Boss Stroke (without dies) mm (2.28") Crimping 103 bar (1500 psi) kn (30,000 lbs) Noise Levels L WA (Sound Power Level) db L pcpeak (Peak Emission Sound Pressure Level) db Vibration ms 2 Mass/Weight kg (28.6 lbs) Length mm (23.8") Width mm (6.5") Hydraulic Power Source Do not exceed the following hydraulic power source maximums: Hydraulic flow: 34.1 l/min (9 gpm). Pressure relief setting: 172 bar (2500 psi). Back pressure: 13.8 bar (200 psi). Failure to observe this warning can result in severe injury or death. Hydraulic Schematic RESERVOIR PUMP POWER SOURCE RELIEF VALVE 172 Bar (2500 psi) FILTER (10 MICRON) CONTROL VALVE COOLER FLOW METER Recommended Hydraulic Fluids Use any non-detergent, petroleum-based hydraulic fluid which meets the following specifications or HTMA specifications. 38 C (100 F) to C (210 F) minimum Flash Point C (340 F) minimum Pour Point C (-30 F) minimum T P TOOL Type of Hydraulic System... Open-Center or Closed-Center Flow Minimum l/min (3 gpm) Recommended l/min (6 gpm) Maximum l/min (9 gpm) Pressure Relief Setting Minimum bar (1500 psi) Maximum bar (2500 psi) Back Pressure (Maximum)* bar (200 psi) Filtration Micron (Nominal) * 13.8 bar (200 psi) is the maximum agreed standard back pressure for the HTMA (Hydraulic Tool Manufacturers Association). Greenlee Fairmont tool will operate satisfactorily at this standard. 1. Maximum hydraulic fluid temperature must not exceed 60 C (140 F). A sufficient oil cooling capacity is needed to limit the hydraulic fluid temperature. 2. Hydraulic flow must not exceed 34.1 l/min (9 gpm). Install a flow meter in the return line to measure the rate of hydraulic flow before using the tool. 3. Pressure relief valve setting must not exceed 172 bar (2500 psi) at your tool s maximum flow. Locate the pressure relief valve in the supply circuit to limit excessive hydraulic pressure to the tool. Greenlee / A Textron Company Boeing Dr. Rockford, IL USA
6 4455 Boeing Drive, Rockford, IL USA Customer Service (International): Fax: Customer Service (North America): USA Fax: , Canada Fax: Greenlee Textron is a subsidiary of Textron Inc. Printed in USA
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