60 Ton Electric Pow'r-Riser Models

Transcription

1 ADivisionOf Templeton, Kenly& Co., Inc. Operating and Part Identification Manual For all Reference # Revison C 08/ Gardner Road. Broadview, Il (800)

2 How to Identify Parts for Your Model. Pendants See Page 19 Note: This illustration is for reference only. The appearance of your unit may differ from the unit shown. P.R Basic Assembly See Page 5, 6 Shroud Assembly See Page 21 Valve Sub-assemblies See Page Manifold Subassemblies See Page 15 Handle Assembly See Page 20 Pump Sub-assemblies and Sub-components See Page 8-12 Electrical Bracket Assemblies See Page 16, 17 Electrical Wiring Diagrams See Page 18 Components used in jacks See Page 3, 4 2

3 Common components used in Jack NOTE: This illustration is for reference only. The appearance of your unit may differ from unit shown. Testing Procedure: Load the jack to full rated capacity, hold and check. No drift allowed. Lift 1 minute. Lower and check load holding..31" drift max. before load lock off. 3

4 Common components used in Jack JE6024 JE6024CS JE6024CSXA JE6037 JE6024A ITEM # DESCRIPTION 115 Volt 115 Volt 115 Volt 115 Volt 230 Volt QTY 01 PR BASIC ASM SEE PAGE PUMP ASM 60 TON PR SEE PAGE OIL RYKON MV BULK PLUG HEX O-RING SHROUD ASM SEE PAGE GASKET LOAD CAP PR LONG STM ACORN NUT 1/4-20 PLT DECAL,WARNING-PWR.RI SCREW 1/4-20X3/4 S.T LIFTING BAR 24" P R N/A MALE ELBOW 3/8-3/ HCS 5/16-18X1.25 PLT N/A LOCK WASHER 5/ N/A NUT PLT - LIFT BAR N/A SIMPLEX LOGO LARGE SIMPLEX LOGO SIMPLEX LOGO N/A S-HOOK PENDANT LABEL 60 TON CAP JE6024 MODEL LABEL CONTROL VALVE PLATE TIRE/RIM ASM SPACER HANDLE ASM SEE PAGE SQUARE HOLE PLUG PR " SLOTTED NUT COTTER PIN.125X TK SIMPLEX LOGO BHSCS X.5 LG TUBE SCREW SHOULDER LOWER WELDMENT 4" PR SHCS 3/8-16 X 2 1/

5 Common components used in Jack (42333, 45742, 42409) P.R. BASIC ASM 5

6 Common components used in Jack (42333, 45742, 42409) P.R. BASIC ASM JE6024 JE6024CS JE6024A JE6024CSXA JE6037 ITEM # DESCRIPTION QTY. 01 HOUSING MACH'G P.R TON P.R BASE N/A JAM NUT OC VALVE / HOSES LOCK WASHER 5/ SHCS 5/8-11 X 1.5 LG TON CYL ASM SCREEN - 2" NIPPLE RUBBER BALL 3/8" /4 SOC PIPE PLUG GASKET ADAPTER * * * * * AXLE SHAFT ADAPTER O.C. VALVE PR BASE PIN ACORN NUT 5/ RING 100 TON O-RING 6 3/4 X 7 1/4 * * * * * O-RING 9" X 9 1/2 * * * * * GASKET BASE N/A O-RING POWER RISER * * * * * MAGNET O-RING 6" X 6 1/4 * * * * * 1.00 PACKING LIST ( * = COMPONENTS )

7 Motor Sub Assembly (69738, 69945) MOTOR ASM. Pump Assembly Specifications Tonnage: 60 Tons Pressure Relief set: psi Unloading Pressure: 800 psi 115VAC 230VAC 115VAC 230VAC ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY 01 PUMP ASM 2P 80 CU.IN ADAPTER ASSY. SEE PAGE GASKET-MOTOR NIPPLE 1/4NPT X 1.5L MOTOR PIPE COUPLING 1/ VALVE SCREEN PR COVER PLATE BRK ASM NPR SEE PAGE PM MOTOR ROLL PIN 1/8X3/8 LG PIN,DOWEL 3/ NIPPLE 1/4NPT X 3 N/A SHCS 3/8-16X1-1/ SPACER MANIFOLD ASM NPR SEE PAGE FILTER BLOCK ASM SEE PAGE SHCS 3/8-16X1 1/ HHCS 1/4-20X1.5 LG LOCKING VLVE W/REL WASHER SS 1/4" P4WM VLV ASM SEE PAGE BREATHER VENT SHCS 3/8-16X PUSH-ON TERMINAL

8 Sub Pump Assembly (69214) PUMP ASM 8

9 Sub Pump Assembly (69214) PUMP ASM. PART LIST ITEM # DESCRIPTION PART # QTY 01 PUMP BODY 2 PISTON BEARING, ROLLER THRUST BEARING THRUST WASHER ECCENTRIC SHAFT ASSEMBLY See page THRUST BEARING THRUST WASHER ADAPTER-SHAFT ASM See page O-RING 1 7/8X2" URE RETAINING RING ADAPTOR.255 DIA PISTON.255 DIA SPRING, PISTON BALL STOP /4 SOC PIPE PLUG UNLOADING PISTON ASSEMBLY See page BALL RETAINER BALL 1/8" INTAKE SEAT TUBE ASM BALL 5/16" UNLOADING SPRING SET SCREW UNLOADING VALVE HEX NUT UNLOADING VALVE /16 SOC PIPE PLUG PLATE-CENTER PLATE-BOTTOM GEAR-PUMP SHAFT-IDLER SCREEN TUBE-GUIDE SHCS 1/4-28 X 1 3/ PLATE-SCREEN MTG SHCS 1/4-28 X 1 1/ SPRING ROLL PIN 1/8X15/ SCREW, BALL STOP GASKET 25/64X19/ SPRING CAP UNLOADING VALVE TUBE RETURN SHAFT ADP BACKUP WAS SPRING BEARING RING-RETAINING PIPE PLUG 1/8" FLUSH SEAT - EXT RELIEF CONE - EXT RELIEF SPRING - RELIEF VALVE RELIEF VALVE ADJUSTING SCREW PISTON BLK.255 See Page SHCS 5/16-24 X SHCS 5/16-24 X 5/ Repair Kit includes all of the packing for the pump subassembly, gaskets for the motor, reservoir and valve and screen. 9

10 Sub Component Assemblies (68829) ADAPT-SHAFT ASM. ITEM # DESCRIPTION PART # QTY. 01 ADAPTER SHAFT BEARING SEAL (43766) UNLOAD. PISTON ASM. ITEM # DESCRIPTION PART # QTY. 01 UNLOAD PISTON O RING BACK-UP WASHER ROLL PIN (69082) ECCENTRIC SHAFT ASM. ITEM # DESCRIPTION PART # QTY. 01 ECCENTRIC SHAFT BEARING BEARING WASHER RET. RING BALL (68898) PISTON BLK. ITEM # PART # DESCRIPTION QTY PISTON BLOCK MACH'G BALL 1/8" SPRING BALL STOP BALL RETAINER INTAKE SEAT GASKET 29/64 X 5/ SCREW GASKET 25/64X19/ ADAPTOR.255 DIA SPRING, PISTON PISTON.255 DIA ADAPTER ASSY O-RING 3/16X5/ PIPE PLUG 1/8" FLUSH

11 Sub Component Assemblies (42353, 45741) OC VALVE ASM (42330, 42435) CYLINDER ASM ITEM # DESCRIPTION QTY. 00 BALL 7/16" O.C. VLVE ASM NEW PR 69522M ELBOW 1/4 90DEG STRT ELBOW 1/4-3/8 90STRT GASKET-PLUG HOSE 1/4X17 NEW PR PIPE PLUG 3/8" FLUSH ITEM # DESCRIPTION QTY. 01 CYLIND WELDMNT PISTON ROD ASM TON HEAD GLAND T-SEAL ROD 4" DIA. * * T-SEAL PISTON 5 1/4" * * WIPER 4" ROD DIA * * O-RING 5" X 5 1/4 * * B-U WASHER * * RING SWIVEL EYE BOLT 1/2 n/a WASHER EYEBOLT n/a O-RING FACE SEAL O-RING FACE TUBE PACKING LIST (* = COMPONENTS)

12 Sub component Assemblies (69740U) FILTER BLK. ASM ITEM PART # DESCRIPTION QTY FILTER BLOCK MACH OIL FILTER POWR PUMP ADAPTER FILTER /4 SOC PIPE PLUG O-RING 5/16X7/16 URE O-RING 3/16X5/ (68963) ADAPTER ASM. ITEM # DESCRIPTION PART # QTY. 01 VALVE ADAPTER B-U RING VALVE ADAPTER

13 Valve Sub Assemblies (69101) 4 WAY MANUAL PART# ITEM # DESCRIPTION 4 WAY VAL QTY. 01 VALVE ROTOR O-RING SUBPLATE- VALVE O-RING THRUST WASHER THRUST BEARING O-RING UPPER VALVE BLOCK DRIVE LOK PIN O-RING WASHER SHEAR SEAL SPRING WASHER DETENT SPRING BALL VALVE HANDLE SCREW SCREW NS SCREW O-RING SHEAR SEAL LOCKWASHER Y NS=NOT SHOWN 13

14 Valve Sub Assemblies (42480) LOCKING VALVE W/ RELIEF ITEM # DESCRIPTION PART # QTY 01 LOCK VLVE BDY-RELIEF SPOOL PISTON PR LCK BU-WASHER O-RING 3/16X3/ SEAT BALL 9/32" PLUG-ADAPT P.R. LOCK GASKET-PLUG O-RING 1/4X3/8 URETH O-RING 5/8X3/4 URETH COMPRESSION SPRING PLUG SAE # PIPE PLUG 3/8" FLUSH SPRING EYELET LOCK SEAT - EXT RELIEF CONE - EXT RELIEF SPRING - RELIEF VALVE RELIEF VALVE ADJUSTING SCREW /16 PIPE PLUG-FLUSH SCREEN O.C. VALVE SPRING OC VLV SCREEN SCREEN CAP PIPE PLUG 1/4" FLUSH WASHER PR LOCK BLOCK COMPRESSION SPRING

15 Manifold Assembly (69749) MANIFOLD ASM ITEM PART # DESCRIPTION QTY MANIFOLD POWR'RISER /16 PIPE PLUG-FLUSH PIPE PLUG 1/8" FLUSH MALE ELBOW 3/8-1/ SWIVEL FITTING GASKET,VALVE POWR'RS O-RING FACE SEAL PLUG O-RING FACE TUBE FITTING 1/4NPTF

16 Bracket Assemblies (69739) 115V. BRACKET ITEM PART # DESCRIPTION QTY ITEM PART # DESCRIPTION QTY OHIO MOUNTING BRCKT RHMS X 5/ PLUG MALE 5WAY HEX NUT PLATED HOSE CLAMP SCREW 10-24X5/8 LG RECTIFIER 25A 50V HHCS 1/4-20 X 5/8 LG RELAY SUB-ASM 70 SER HEX NUT 1/4-20 PLATD TRANSFORMER SUB ASM HOLE PLUG 7/8" FITTING,CORD L-TIGHT HEAT SHRINK TUBE LOCKNUT 1/2 INCH PUSH-ON TERMINAL BRIDGE RECTIFIER SCREW, FILL HD MACH TIE CABLE WIRE #14 BLACK SPADE, TERMINAL

17 Bracket Assembly (69944) 230V. BRACKET ITEM PART # DESCRIPTION QTY ITEM PART # DESCRIPTION QTY OHIO MOUNTING BRCKT HHCS 1/4-20 X 5/8 LG PLUG MALE 5WAY HEX NUT 1/4-20 PLATD HOSE CLAMP HOLE PLUG 7/8" RECTIFIER 25A 50V WIRE NUT RELAY SUB-ASM 70 SER HEAT SHRINK TUBE TRANSFORMER SUB ASM PUSH-ON TERMINAL FITTING,CORD L-TIGHT SCREW, FILL HD MACH LOCKNUT 1/2 INCH WIRE #14 WHITE BRIDGE RECTIFIER WIRE #14 BLACK TIE CABLE SPADE, TERMINAL RHMS X 5/ TERMINAL STRIP POLE HEX NUT PLATED R.H.M.S X SCREW 10-24X5/8 LG HEX NUT

18 Wiring Configurations 115 VOLT WIRING DIAGRAM 230 VOLT WIRING DIAGRAM 18

19 Pendant Control Devices (69380) PPM. PENDANT ITEM# DESCRIPTION PART# QTY. 01 PENDANT BODY& RELIEF JUNCTION BOX 1SWITCH SWITCH 8961K PENDANT CORD 20' LG

20 Upper Handle Assembley (41961) UPPER HANDLE ASM ITEM PART # DESCRIPTION QTY UPPER WELDMENT HANDLE LOCK LEVER SLEEVE HANDLE ROD SPRING.656 X E-RING.8/.82 X WASHER 9/16ID X 3/ ROLL PIN 5/32 X 7/ WASHER SS 1/4" PIN RING PIN HANDLE LEVER

21 Shroud Assembly (42355, 42631, 43157) Shroud Assembly 115 VAC CSX & CS 220 VAC ASSY # ASSY # ASSY # ITEM DESCRIPTION PART # PART # PART # QTY 01 MOTOR COVER P. R MOTOR PENDANT P-RISR PLUG FEMALE 5WAY LOCKNUT 1/2 INCH FITTING,CORD L-TIGHT BUTT CONNECTOR PLUG AND CORD ASSY N/A N/A TWIST LOCK MPLG 20A N/A N/A POWER CORD 14-3 IEC N/A N/A 69604R PLUG 20 AMPS - 230V N/A N/A