ELECTRIC HYDRAULIC PUMP
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1 Form No Parts List for: PE460A PE460A-ABC ELECTRIC HYDRAULIC PUMP Motor Control Assembly See pgs. 4 & 5 of 5 Basic Pump Assembly See pg. 2 of 5 Sheet No. 1 of 5 SPX Corporation Rev. 2 Date: 28 May 2012
2 Parts List, Form No , Back sheet 1 of 5 Item Part No. No. No. Req'd Description Hex. Soc. Hd. Cap Screw (1-1/4-20 x 1-1/2 Lg.) Plug Fitting (3/8 NPTF) Decal (Pressure) Manifold Machine Screw (1/4-20 UNC x 3/4 Lg.) T-handle Hex. Nut (5/8-18 UNF) Reservoir Gasket Cap Screw (3/8-16 UNC x 1" Lg.; Torque to 90/100 in. lbs.) Key OR9 1 Reservoir Trade Name Decal Motor Base Gasket Plug Fitting (3/8 NPTF) Plug Fitting (1/4 NPTF) Shaft Seal V-ring Electric Motor HYDRAULIC SCHEMATIC Refer to any operating instructions included with the product for detailed information about operation, testing, disassembly, reassembly, and preventive maintenance. Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine Power Team replacement parts! Additional questions can be directed to our Technical Services Departments.
3 Parts List Form No BASIC PUMP ASSEMBLY VIEW A-A Cross torque in 20/30 in. lbs. increments in order shown. Sheet No. 2 of 5 Rev. 2 Date: 28 May 2012
4 Parts List, Form No , Back sheet 2 of 5 Item Part No. No. No. Req'd Description O-ring (7/16 x 5/16 x 1/16) Pump Body Compression Spring Steel Ball (1/4 dia.) Top Plate Bearing Ball Bearing Top Plate Needle Thrust Bearing Needle Thrust Race Bearing Angle Plate Needle Thrust Bearing Needle Thrust Race Bearing Filler Cap Pipe Plug (1/16 NPTF; Torque to 35/45 in. lbs. oiled) Ball Bearing Gerotor Set Wear Plate Seal Washer (Turn on - Do not push on) Hex. Jam Nut (1/2-20 UNF) Intake Tube O-ring (1/2 x 3/8 x 1/16) Backup Washer (PTFE) Washer Valve Connector (NOTE: Torque valve connector (#24) to 20/30 ft. lbs. into cover plate (#34). Hold valve connector and torque tube nut (#26) to 40/50 ft. lbs.) Sleeve Tube (For 3/8 tube) Tube Nut (5/8-18 UNF) Tube (oil line) Straight Fitting Tee Fitting Elbow Fitting Soc. Hd. Cap Screw (1/4-20 UNC x 5" Lg.; Torque to 55/65 in. lbs.) Spacer Straight Nipple Fitting BK2 1 Reservoir Cover Filter Strainer High Pressure Pump Assembly (See sheet 3 of 5) Relief Valve (Set at 10,100/10,700 PSI)
5 Parts List Form No HIGH PRESSURE PUMP ASSEMBLY -- AUTOMATIC VALVE LOW SPEED Sheet No. 3 of 5 Rev. 2 Date: 28 May 2012
6 Parts List, Form No , Back sheet 3 of 5 Item Part No. No. No. Req'd Description 1 * Torx Drive Cap Screw (1/4-28 x 1-3/4 Lg.; See diagram below) 2 * Pump End Plate 3 * Valve Guide 4 * Compression Spring (5/32 O.D. x 3/4 Lg.) 5 * Steel Ball (3/16 dia.) 6 * Piston 7 * Pump Barrel 8 * Valve Head Adjusting Screw Jam Nut (3/8-24 UNF) Compression Spring (1/4 O.D. x 5/8 Lg.) Spring & Ball Adapter Steel Ball (1/4 dia.) Sleeve Roll Pin (1/8 dia. x 1-3/8 Lg.) Compression Spring (3/16 O.D. x 7/8 Lg.) Copper Washer (9/16 x 3/8 x 1/32) Cap Screw (Torque to 180 in. lbs.) Copper Washer (3/8 x 1/4 x 1/32) Cap Screw (Torque to 80/90 in. lbs.) Steel Ball (5/32 dia.) Compression Spring (5/8 O.D. x 3/4 Lg.) Piston Valve Cylinder Machine Screw (1/4-20 x 1-1/2 Lg.) O-ring (1/4 x 1/8 x 1/16) Pipe Plug (1/8 NPTF) Consult the factory when replacing items marked with an asterisk (*). BOLT TIGHTENING SEQUENCE NOTE: Assemble in sequence shown. Lubricate under head and on threads. Torque to 170 in. lbs.
7 Parts List Form No MOTOR CONTROL ASSEMBLY GRD-2 MTR FOR PROPER MOTOR VOLTAGE CONNECTION AND ROTATION SEE CONNECTION INFORMATION SUPPLIED WITH MOTOR , 20 1 POWER CORD GROUND (MUST BE ISOLATED BETWEEN NUTS AND CAN BE AT TOP OR BOTTOM OF STACK.) GRD NOTE: SERRATED LOCK WASHER MUST BE ADJACENT TO METAL BOX. MORE WASHERS CAN BE USED IF DESIRED FU X2 X1 T H1 H2 H3 H4 M5 M3 M2 M4 M1 M , 15 GRD-1 7 5, ON 12 OFF (For PE460A ) Sheet No. 4 of 5 Rev. 2 Date: 28 May 2012
8 Parts List, Form No , Back sheet 4 of 5 Item Part No. No. No. Req'd Description Snap Button Hex. Nut (#10-24 UNC) Lockwasher (#10 External Tooth) Machine Screw (#10-24 x 1" Lg.) Machine Screw (#10-24 x 1/4 Lg.) Screw (#8-18 x 3/8 Lg.) Contactor GY5 1 Control Box Cover Strain Relief Bushing ft. Cord (14/3 SJTO) Strain Relief Bushing Transformer Remote Control Hand Switch (See Form No ) Self-tapping Screw (#8-32 x 3/8 Lg.) Washer GY5 1 Control Box Body Fuse (3A) Fuseholder Connector Washer Machine Screw (#10-24 UNC X 1/4 Lg.) PARTS INCLUDED BUT NOT SHOWN Warning Decal L1 M1 ELECTRICAL SCHEMATIC (For PE460A ) MTR M2 L2 L3 WARNING To help avoid personal injury, all electrical work must be done by a qualified electrician. North American & International Color Codes: Conductors North American International Line...Black...Brown Neutral...White...Blue Ground...Green...Green/Yellow H1 H3 H2 H4 NOTE: T 24V UNLESS OTHERWISE SPECIFIED ALL UNITS ARE TO BE WIRED FOR 220 V.-50 HZ. (CCW ROTATION FROM LEAD END) FU 3A X1 X2 TRANSFORMER CONNECTIONS ARE AS SHOWN FOR 220 V.- 50 HZ. SW REMOTE CONTROL M FOR 110 V.- 50 HZ. UNITS, TRANSFORMER CONNECTIONS TO BE AS FOLLOWS: H1 & H3 TO L1 H2 & H4 TO L2 110/220 V., 50 Hz., Single Phase Note: Shaded areas reflect last revision(s) made to this form.
9 Parts List Form No MOTOR CONTROL ASSEMBLY (For PE460A-ABC) FOR PROPER MOTOR VOLTAGE CONNECTION AND ROTATION SEE CONNECTION INFORMATION SUPPLIED WITH MOTOR. POWER CORD GROUND (MUST BE ISOLATED BETWEEN NUTS AND CAN BE AT TOP OR BOTTOM OF STACK.) MTR MTR-1 GRD MTR-2 PB1 (START) GRD-2 PB2 (STOP) This view rotated 180 to show wire connections NOTE: SERRATED LOCK WASHER MUST BE ADJACENT TO METAL BOX. MORE WASHERS CAN BE USED IF DESIRED. VIEW 4 "A-A" , 24 FU , 4 21, X1 X2 T H1 H2 H3 H4 M3 M6 M2 M4 M5 M "A" 18, 19 GROUND GRD-1 "A" Sheet No. 5 of 5 Rev. 2 Date: 28 May 2012
10 Parts List, Form No , Back sheet 5 of 5 Item Part No. No. No. Req'd Description Pushbutton Switch Snap Plug Hex Nut (10-24) Washer Screw (10-24 x 1 Lg.) WH2 1 Control Box Cover Screw (8-18 x 3/8 Lg.) WH2 1 Electrical Control Box Contactor Screw (10-24 x 1/4 Lg.) Ground Decal Strain Relief Bushing ft. Cable (18/3 SJTO) Strain Relief Bushing Cord Set (8 lg.; 115 V.; 12/3 SJTO) Pressure Control Strain Relief Bushing Screw (8-32 x 1/2 Lg.) Special Washer Transformer Fuse (1.25 AMP, 250 V.) Fuse Holder Nipple Plain Washer Fuse Holder ELECTRICAL SCHEMATIC (For PE460A-ABC) 110/220 V., 50 Hz., Single Phase WARNING L1 L2 L3 To help avoid personal injury, all electrical work must be done by a qualified electrician. M1 MTR M2 North American & International Color Codes: Conductors North American International Line...Black...Brown Neutral...White...Blue Ground...Green...Green/Yellow H1 H3 H2 H4 NOTE: T 24V UNLESS OTHERWISE SPECIFIED ALL UNITS ARE TO BE WIRED FOR 220 V.-50 HZ. (CCW ROTATION FROM LEAD END) FU 3A X1 X2 TRANSFORMER CONNECTIONS ARE AS SHOWN FOR 220 V.- 50 HZ. SW REMOTE CONTROL M FOR 110 V.- 50 HZ. UNITS, TRANSFORMER CONNECTIONS TO BE AS FOLLOWS: H1 & H3 TO L1 H2 & H4 TO L2 Note: This page added at last revision to this form.
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