RL-G70 PARTS LIST # I USE THIS PARTS LIST FOR: Hoist Serial Number 6597 to

Transcription

1 RL-G70 PARTS LIST # I USE THIS PARTS LIST FOR: Hoist Serial Number 6597 to For older hoists use the following: Parts List No H for Serial Number 2485 to 6596 IF YOUR HOIST DOES NOT FALL WITHIN THE SERIAL NUMBERS BREAKS, CONTACT HARSH TO GET THE APPROPRIATE MANUAL For pump replacement part numbers, consult the parts lists supplied with the pump IT IS RECOMMENDED THAT THIS HOIST BE INSTALLED BY A QUALIFIED TRUCK EQUIPMENT INSTALLER PHONE: (877) Toll-Free (970) Local Harsh International, Inc. 600 Oak Avenue Eaton, Colorado FAX: (970) customersupport@harshenviro.com Price: $2.50 Published: March 2012

2 G70 HOIST SCISSOR ASSEMBLY ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION 1 A SCISSOR ASSEMBLY SCREW, HEX HD CAP *2 A CYLINDER ASSEMBLY GREASE ZERK, DRIVE-IN 3 A UPPER MOUNT STRINGER ATTACHMENT PLATE 4 A UPPER MOUNT ANGLE, FRAME ATTACHMENT 5 A LOWER MOUNT SCREW, HEX HD CAP 6 A LOWER MOUNT WASHER, LOCK BUSHING, BRASS NUT, HEX CYLINDER TOP MOUNT SNAP RING SCREW, HEX HD CAP PLATE, GREASE RETAINING WASHER, LOCK BUSHING NUT, HEX *22 A DECAL KIT NOTE: *2 - A1214 INCLUDES CYLINDER ASSY, CYLINDER TOP MOUNT, BRASS BUSHING, SCREWS LOCK WASHERS AND NUTS. *22 - A9778 INCLUDES ALL DECALS USED ON HOIST. SOME HOISTS MAY HAVE SELF TAPPING ZERKS IN VARIOUS LOCATIONS. 2

3 ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION HOSE ASSEMBLY NUT, HEX SCREW, HEX HD SELF TAP HOSE CLAMP, 13/16 ID HOSE CLAMP, 11/16 ID TEE ELBOW ELBOW TEE HOSE ASSEMBLY HOSE ASSEMBLY * ELBOW TEE * BUSHING, 3/8 TO 1/ HOSE ASSEMBLY * EYE BOLT SCREW, RD HD * NUT, HEX WASHER, LOCK *21 A HOSE SUPPORT WASHER, FLAT HOSE ASSEMBLY NOTE: *17 - FOR PUMP USE *18 - FOR TANK & VALVE ADD BUSHINGS (100015) TO ELBOW (100451) BEFORE CONNECTING TO VALVE. *19,20,21 - USED TO SUPPORT ITEM #22 (100540) HOSE ASSEMBLY TO CHASSIS.

4 G70 HOIST CYLINDER PARTS 4

5 G70 HOIST CYLINDER PARTS LIST PART # A NUT, HEX 3/8-16 UNC GR WASHER, LOCK, 3/ SCREW, HEX HD CAP, 3/8-16 UNC x 1-1/4 GR CYLINDER TOP MNT. FRMD BUSHING, BRASS, 2-1/2 x 6-25/32, 6-HOLES PLUG, PIPE 3/8 NPT PLASTIC PLUG, PIPE 1/4 NPT, PLASTIC DECAL, MAX CYL PRESSURE 3300 PSI ~~ ADHESIVE SEALANT WIPER RING, 2 ID WIPER RING, 2-7/8 ID BACK-UP RING, 2-1/8 ID BACK-UP RING, 3-1/8 ID O-RING, 2-1/8 ID x 3/16 CS O-RING, 3-1/8 ID x 3/16 CS O-RING, 1-15/16 ID x 1/8 CS SEAL, LOADED U-CUP POLYPAK, 2-3/8 OD O-RING, 2-3/4 ID X 1/8 CS SEAL, LOADED U-CUP POLYPAK, 2-7/8 ID O-RING, 3-3/8 ID x 1/8 CS O-RING, 2-1/2 ID x 1/16 CS WEAR RING, 2-1/2 OD x 1/2 LG WEAR RING, 3-1/2 OD x 1/2 LG GREASE FITTING, 1/4 28 SELF TAPPING 1 8 A11161 CYLINDER TOP MNT ASSY GLAND NUT, 3-1/2 OD (2-7/8 THRD) GLAND NUT, 4 OD (3-5/8 THRD) PISTON, 2-17/64 OD x 2-1/4 LG PISTON, 3-13/32 OD x 2-15/16 LG TUBE, CYLINDER 2 OD x 36-7/16 LG TUBE, CYLINDER 2-7/8 OD x 35-7/8 LG 1 1 A11169 CYLINDER BODY ASSY G70 NOTE: *5,6,7,8, & 23 Sold as Seal Kit # A9114. NOT SOLD SEPARATELY. **9,10,11 Sold as Seal Kit # A9228. NOT SOLD SEPARATELY. *14-17 Sold as Seal Kit # 9229 NOT SOLD SEPARATELY. *18-21 Sold as Seal Kit #9230. NOT SOLD SEPARATELY. *25-29 Included in A1214 Cylinder Assy (Complete)

6 QTY ITEM # PART # GLAND NUT (19824, 11152) SEAL KIT PART # A9114 DESCRIPTION WIPER RING, 2-7/8 ID SEAL, LOADED U-CUP POLYPAK, 2-3/8 OD 1 * O-RING, 3-3/8 ID x 1/8 CS 237 (G70 ONLY) O-RING, 3-1/4 ID x 1/8 CS * O-RING, 2-3/8 ID x 1/8 CS 229 (J100 &N140 Top Mount Only) NOTE: *3 (101344) is used on G70 Only. *1 (100338) is used on J100 & N140 Top Mount Assy Only. GLAND NUT (11144) SEAL KIT PART # A WIPER RING, 2 ID SEAL, LOADED U-CUP POLYPAK, 2-7/8 ID O-RING, 2-3/4 ID x 1/8 CS 232 PISTON (11145) SEAL KIT PART # A WEAR RING, 2-1/2 OD BACK-UP RING, 2-1/2 ID O-RING, 2-1/8 ID x 3/16 CS O-RING, 1-5/16 ID x 1/8 CS 219 PISTON (11151) SEAL KIT PART # A WEAR RING, 3-1/2 OD BACK-UP RING, 3-1/8 ID O-RING, 3-1/8 ID x 3/16 CS O-RING, 2-1/2 ID x 1/16 CS 037

7 DECAL KIT PART # A DECAL, MAX CYL PRESSURE 3300 PSI DECAL, PUMP-PTO DECAL, BOX PROP DECAL, BOX PROP DECAL, TAIL HINGE DECAL, HOIST OPERATION (PTO PUMP)

8 PTO SHAFT AND PUMP ACCESSORIES ITEM # PART # QTY DESCRIPTION ITEM # PART # QTY DESCRIPTION PUMP BRACKET YOKE,PUMP 1RND BORE * KIT, RVC BONNET CROSS & BEARING KIT * CABLE HEAD,CURVED HANDLE DECAL,DANGER (SHAFT) CABLE HEAD,STRAIGHT HANDLE 10 A YOKE & SHAFT ASSY * CABLE, 6 W/SHORT FITTING KIT, BEARING SHIELD CABLE, 7 W/SHORT FITTING DECAL, DANGER OUTER SHIELD CABLE, 8 W/SHORT FITTING SHIELD, OUTER CABLE, 10 W/SHORT FITTING U-JOINT ASSY,1-1/8 HEX CABLE, 12 W/SHORT FITTING SHIELD, INNER CABLE, 15 W/SHORT FITTING YOKE,HEX BORE,1-1/ KEY,1/4x4/8 WOODRUFF YOKE, PTO 1-1/4 RND BORE * DRIVE SHAFT * DECAL, HOIST OPER-PTO PUMP NOTE: *2 CONNECTION HARDWARE NOT SHOWN *3 UNIT IS SHIPPED WITH PART # *4 VARIOUS LENGTHS AVAILABLE. *6 INCLUDES ITEMS 7 THROUGH 15. *18 APPLY DECAL # ON DASHBOARD AS NEAR AS POSSIBLE TO HOIST CONTROLS. DECAL IS INCLUDED IN DECAL KIT #A9775.

9 G70 HOIST SAFETY PROP PARTS LIST ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION A SAFETY PROP ASSEMBLY WASHER, LOCK WASHER, FLAT BOTTOM ANGLE 2 A PIN PLATE ASSEMBLY SCREW, HEX HD CAP SAFETY BOX PROP BRACKET, LATCHING SIDE PLATE * DECAL, BOX PROP (10 x 4 3/4) STOP PEG DECAL, BOX PROP (9 1/4 x 1 1/2) NUT, HEX NOTE: *11 - APPLY ON OUTSIDE RUB RAIL IN AREA OF THE SERVICE SAFETY PROP. ONE DECAL ON EACH SIDE OF BOX. G70 HOIST TAIL HINGE PARTS LIST ITEM PART # QTY DESCRIPTION ITEM PART # QTY DESCRIPTION A TAIL HINGE ASSEMBLY 5 A VERTICAL PLATE ASSY 1 A TAIL HINGE ANGLE ASSY WASHER, FLAT 2 A PIN ASSY COTTER PIN, 2 1/2 LG VERTICAL PLATE GREASE ZERK 4 A VERTICAL PLATE ASSY DECAL, TAIL HINGE

10 HOIST SHIPPING GROUP OPTION PUMP DESCRIPTION SCISSOR SM PARTS PTO SHAFT TAIL- HINGE BOX PROP QTY G70-00 ~~ NO PUMP A1507 A1786 A G PISTON-2 4W VALVES-27 QT A1507 A1746 A1837 A1281 A WMS# F98-6-6R-27 QT G PISTON-4W VALVE-27 QT A1507 A1746 A1837 A1281 A WMS# F QT G TANK & VALVE-4W VALVE-27 QT A1507 A1746 A1281 A WMS# W15-6C-27 QT G TANK & VALVE-2 4W VALVES-27 QT A1507 A1746 A1281 A G TANK & VALVE-4W VALVE-27 QT A1507 A1746 A1281 A PUMP, GP2025, WILLIAMS G TANK & VALVE-2 4W VALVES-27 QT A1507 A1746 A1281 A PUMP, GP2025, WILLIAMS G70-20 ~~ ENGLAND A1729 A1567

11 PUMP, 8P 2-4W VALVE, WMS# F98-6-6R-27QT PART # MANUAL, SAFETY/MAINTENANCE CAP, BREATHER KEY, WOODRUFF 1/4 x 7/ CABLE CONTROL PRESSURE LINE PRESSURE LINE SEAL, SHAFT GASKET, VALVE (4-BOLT) GASKET, PUMP-RESERVOIR KIT, F98 PUMP KIT, F98R PUMP (REBUILT) VALVE, RELIEF (AUX) VALVE, RELIEF (SYSTEM) KIT, #6 R VALVE KIT, #6 VALVE, 4-WAY PUMP, 8P-4W VALVE, WMS# F QT PART # MANUAL, SAFETY/MAINTENANCE CABLE CONTROL CAP, BREATHER KEY, WOODRUFF 1/4 x 7/ PRESSURE LINE SEAL, SHAFT GASKET, VALVE (4-BOLT) GASKET, PUMP-RESERVOIR KIT, F98 PUMP KIT, F98R PUMP (REBUILT) VALVE, RELIEF (SYSTEM) KIT, #6 VALVE, 4-WAY

12 TANK & VALVE,4W VALVE,WMS#W15-6C-27QT PART # MANUAL, SAFETY/MAINTENANCE CONTROL CABLE CAP, BREATHER SCREEN, INTAKE FILTER (W15) GASKET, VALVE (4-BOLT) VALVE, RELIEF (AUX) VALVE, RELIEF (SYSTEM) KIT, #6WRC VALVE 4-WAY TANK & VALVE, 2-4W VALVES, WMS#W15-6-6R-27QT PART# MANUAL, SAFETY/MAINTENANCE CONTROL CABLE CAP, BREATHER SCREEN, INTAKE FILTER GASKET, VALVE (4-BOLT) VALVE, RELIEF (AUX) VALVE, RELIEF (SYSTEM) KIT, #6R VALVE 4-WAY KIT, #6WR VALVE 2-4 WAY

13 1) Lip seal 10) Gear housing 2) Shaft end cover 11) Port end cover 3) Checks (2) 12) Washers (4) 4) Ring seals (2) 5) Bearings (4) 6) Thrust plates (2) 13) Cap screws (4) *Not required on all units 14) *Outboard bearing 13 7) Pocket seal strips (2) 15) *Spiral lock 11 8) Section seals (2) 9) Gear set

14 SEAL KIT, P20 PUMP PART # A SEAL, GASKET P20 PUMP SEAL, POCKET STRIP P20 PUMP SEAL, SHAFT P20 PUMP

15 MODEL F98 DIRECT MOUNT PUMP PART # 9783 QTY ITEM# PART# DESCRIPTION SEAL KIT 1 OIL SEAL 2 PUMP GASKET 3 ALUMINUM WASHER 4 ALUMINUM WASHER SHAFT and BEARING KIT 5 SHAFT 6 NEEDLE BEARING 7 SHAFT KEY 8 SNAP RING 9 WOBBLE KEY THRUST BEARING KIT 10 THRUST RACE 11 FRONT ROLLER RETAINER 12 THRUST ROLLER RETAINER 13 WOBBLE PLATE 14 REAR ROLLER RETAINER 15 THRUST PLATE BEARING 16 PISTON THRUST PLATE QTY ITEM# PART# DESCRIPTION PISTON KIT 17 PISTON 18 BALL 19 BALL STOP 20 SPRING 21 SPRING PIVOT EXHAUST VALVE KIT 25 SEAT 26 BALL 27 EXHAUST SPRING 28 CAGE SPRING 29 WASHER 30 PORT STUD REMAINING PUMP PARTS 31,32 DUAL RELIEF VALVE *PUMP CASTING 37 INTAKE HOUSING TUBE 38 FRONT CASTING 39 PUMP ASSEMBLY BOLT 40 WASHER 42 INTAKE SCREEN *NOT SOLD SEPARATELY