100 Ton Air Pow'r-Riser Models

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1 ADivisionOf Templeton, Kenly& Co., Inc. 100 Ton Air Operating and Part Identification Manual For all 100 Ton Air Reference # Revison C 08/ Gardner Road. Broadview, Il (800)

2 How to Identify Parts for Your Model. Note: This illustration is for reference only. The appearance of your unit may differ from the unit shown. P.R Basic Assembly See Page 5, 6 Valve Sub-assemblies See Page Pendant See Page 19 Manifold Subassemblies See Page 17 Handle Assembly See Page 18 Components used in jacks See Page 3, 4 Pump Sub-assemblies and Sub-components See Page

3 Common components used in Jack NOTE: This illustration is for reference only. The appearance of your unit may differ from unit shown. 50 3

4 Common components used in Jack ITEM # DESCRIPTION JAS10026 JAS10037 JA10026 JA10037 QTY. 01 PR BASIC ASM SEE PAGE PUMP SUB ASM 100T PR SEE PAGE MALE ELBOW 3/8-3/ OIL RYKON MV BULK LOAD CAP PR LONG STM TIRE AND RIM ASM AIR TUBING POWR RISE PLUG HEX O-RING HANDLE ASM SEE PAGE GASKET FILTER/LUBE ASM. SEE PAGE SQUARE HOLE PLUG PR N/A N/A ELBOW MALE PIPE JAS10026 MODEL LABEL MOTOR PENDANT AIR SEE PAGE 19 N/A N/A TON CAPACITY LBL HOSE N/A DECAL,WARNING-PWR.RI SCREW 1/4-20X3/4 S.T HEX LOCK NUT 1" BREATHER VENT HANGR 100T 10" LK RG N/A SHCS #10-32 X 1/2" SS N/A N/A LOCKWASHER #10 N/A N/A SCREW 1/4-20X1" S.T /8 SWIVEL TEE N/A N/A INLINE AIR VALVE N/A N/A /4" ADAPTER N/A N/A TUBE N/A N/A LIFTING BAR 24" P R N/A N/A HCS 5/16-18X1.25 PLT N/A N/A N/A LOCK WASHER 5/ N/A N/A N/A SCREW SHOULDER N/A N/A SIMPLEX LOGO LARGE SIMPLEX LOGO N/A N/A S-HOOK PENDANT N/A N/A SHUTTLE VALVE N/A N/A HOSE 3/ LG N/A N/A HOSE 3/16" 12.25LG N/A N/A REDUCER 1/4"-1/8" N/A N/A /8" STREET ELBOW N/A N/A ELBOW 1/4 90DEG STRT N/A N/A /2"STRAIGHT SWIVEL N/A N/A LOWER WELDMENT 4" PR SHCS 3/8-16 X 2 1/ MUFFLER

5 Common components used in Jack (41939, 42408) P.R. BASIC ASM 5

6 Common components used in Jack (41939, 42408) P.R. BASIC ASM JA10026 JAS10026 JA10037 JAS10037 ITEM # DESCRIPTION QTY. 01 HOUSING MACH'G P.R TON CYL ASM JAM NUT OC VALVE / HOSES SEE PAGE LOCK WASHER 5/ SHCS 5/8-11 X 1.5 LG BASE PR 100T SCREEN - 2" NIPPLE RUBBER BALL 3/8" /4 SOC PIPE PLUG GASKET ADAPTER * * * * AXLE SHAFT POW'R RISER ADAPTER O.C. VALV PR BASE PIN ACORN NUT 5/ RING 100 TON O-RING 6 3/4 X 7 1/4 * * * * O-RING 9" X 9 1/2 - * * * GASKET BASE POW'R RISER * * * * O-RING POWER RISER * * * * MAGNET O-RING 6" X 6 1/4 * * * * 1.00 PACKING KIT (* = COMPONENTS)

7 Motor Sub Assembly JAS10026 JAS10037 JA10026 JA10037 ITEM # DESCRIPTION QTY. 01 PUMP ASM 4P AIR SEE PAGE GASKET-MOTOR MOTOR VALVE PR COVER PLATE * AIR MOTOR 8AMNRV28A PIN,DOWEL 3/ SHCS 3/8-16X1-1/ MANIFOLD ASM NPR SEE PAGE SHCS 3/8-16X1 1/ LOCKING VLVE W/REL VALVE SUB. ASM.AIR SEE PAGE SHCS 3/8-16 X 9" LG ADAPTER ASSY NIPPLE 1/4NPT X 1.5L PIPE COUPLING 1/ FILTER BLOCK ASM SEE PAGE ROLL PIN 1/8X3/8 LG Note: (* = Rebuild Air Motor Kit ) Part # applies to all models. 7

8 Sub Pump Assembly (69445) PUMP ASM 8

9 100 Ton Electric Sub Pump Assembly (69445) PART LIST ITEM # DESCRIPTION PART # QTY. 01 PUMP BODY 4 PISTON BEARING, ROLLER THRUST BEARING THRUST WASHER SHAFT-ECC ASM 7/8" SEE PAGE THRUST BEARING THRUST WASHER ADAPTER-SHAFT ASM SEE PAGE O-RING 1 7/8X2" URE RETAINING RING ADAPTER-.210 PISTON PISTON-.210 DIA SPRING, PISTON BALL STOP /4 SOC PIPE PLUG UNLOADING PISTON ASSEMBLY SEE PAGE BALL RETAINER BALL 1/8" INTAKE SEAT TUBE ASM BALL 5/16" UNLOADING SPRING SET SCREW UNLOADING VALVE HEX NUT UNLOADING VALVE /16 SOC PIPE PLUG PLATE-CENTER PLATE-BOTTOM GEAR-PUMP SHAFT-IDLER SCREEN TUBE-GUIDE SHCS 1/4-28 X 1 1/ SPRING ROLL PIN 1/8X15/ SCREW, BALL STOP GASKET 25/64X19/ SHCS 1/4-28 X 1 3/ TUBE RETURN SHAFT ADP BACKUP WAS SPRING BEARING RING-RETAINING PIPE PLUG 1/8" FLUSH SEAT - EXT RELIEF CONE - EXT RELIEF SPRING - RELIEF VALVE RELIEF VALVE ADJUSTING SCREW SPRING CAP UNLOADING VALVE PISTON BLK.210 SEE PAGE SHCS 5/16-24 X SHCS 5/16-24 X 5/

10 Sub Component Assemblies (68829) ADAPT-SHAFT ASM. ITEM # DESCRIPTION PART # QTY. 01 ADAPTER SHAFT BEARING SEAL (43766) UNLOAD. PISTON ASM. ITEM # DESCRIPTION PART # QTY. 01 UNLOAD PISTON O RING BACK-UP WASHER ROLL PIN (68906) ECCENTRIC SHAFT ASM. ITEM # DESCRIPTION PART # QTY. 01 ECCENTRIC SHAFT ECC ASM BEARING WASHER RET. RING BALL (68818) ECC ASM. ITEM # DESCRIPTION PART # QTY. 01 RING-ECC BRG-SLEEVE (68963) ADAPTER ASM. ITEM # DESCRIPTION PART # QTY. 01 VALVE ADAPTER B-U RING VALVE ADAPTER

11 Sub component Assemblies (69740U) FILTER BLK. ASM ITEM PART # DESCRIPTION QTY FILTER BLOCK MACH OIL FILTER POWR PUMP ADAPTER FILTER /4 SOC PIPE PLUG O-RING 5/16X7/16 URE O-RING 3/16X5/ (68832) PISTON BLK. ITEM # DESCRIPTION PART # QTY. 02 BALL 1/8" SPRING BALL STOP BALL RETAINER INTAKE SEAT GASKET 29/64 X 5/ SCREW ADAPTER ASSY GASKET 25/64X19/ ADAPTER-.210 PISTON SPRING, PISTON PISTON-.210 DIA O-RING 3/16X5/ PIPE PLUG 1/8" FLUSH

12 Sub Component Assemblies (41762, 42783) FILTER/LUBE ASM JA10026 JA10037 JAS10026 JAS10037 ITEM # DESCRIPTION QTY. 01 AIR FILTER AIR LUBRICATOR PIPE NIPPLE BRCKT/NIPPLE WELDMT SWIVEL MALE 1/2 NPTF AIR VALVE MALE RUN TEE 1/2 N/A N/A PIPE ADP 1/2-1/8 N/A N/A SWIVEL ADP 1/8 90 N/A N/A STREET ELBOW N/A N/A CAUTION DECAL

13 Sub Component Assemblies (42353) OC VALVE ASM (41917, 42430) CYLINDER ASM ITEM # DESCRIPTION QTY. 00 BALL 7/16" O.C. VLVE ASM NEW PR 69522M ELBOW 1/4 90DEG STRT ELBOW 1/4-3/8 90STRT GASKET-PLUG HOSE 1/4X17 NEW PR PIPE PLUG 3/8" FLUSH JA10026 JA10037 JAS10026 JAS10037 ITEM # DESCRIPTION QTY TON BODY WELDM'T P-R PISTON ROD ASM P-R HEAD GLAND T-SEAL ROD 4" DIA. * * T-SEAL PISTON 5 1/4" * * WIPER 4" ROD DIA * * O-RING 5" X 5 1/4 * * B-U WASHER * * RING SWIVEL EYE BOLT 1/2 N/A WASHER EYEBOLT N/A O-RING FACE SEAL PLUG ELBOW 3/8 NPT-O-RING PACKING LIST (* = COMPONENTS)

14 Valve Sub Assemblies (69101) 4 WAY MANUAL PART# ITEM # DESCRIPTION 4 WAY VAL QTY. 01 VALVE ROTOR O-RING SUBPLATE- VALVE O-RING THRUST WASHER THRUST BEARING O-RING UPPER VALVE BLOCK DRIVE LOK PIN O-RING WASHER SHEAR SEAL SPRING WASHER DETENT SPRING BALL VALVE HANDLE SCREW SCREW NS SCREW O-RING SHEAR SEAL LOCKWASHER Y NS=NOT SHOWN 14

15 Valve Sub Assemblies (41949) 3P4WM VLV. ASM.AIR (68710) VALVE ASM TC. ITEM # DESCRIPTION PART # QTY. 01 VALVE ASSEMBLY TC AIR CYL ASM PAGE COVER, VALVE GASKET CVR SPRING O-RING 5/16X7/ SCREW, SHCS #10-24 X 3.25" ITEM# DESCRIPTION PART# QTY. 01 BODY-VALVE SLIDER BALL SCREW O-RING BACK UP WASHER SHEAR SEAL SPRING O-RING BEARING,ROLLER PIN BEARING /16 PIPE PLUG-FLUSH SCREW NS PLATE-TOP O-RING ROLL PIN

16 Valve Sub Assemblies (42480) LOCKING VALVE W/ RELIEF ITEM # DESCRIPTION PART # QTY 01 LOCK VLVE BDY-RELIEF SPOOL PISTON PR LCK BU-WASHER O-RING 3/16X3/ SEAT BALL 9/32" PLUG-ADAPT P.R. LOCK GASKET-PLUG O-RING 1/4X3/8 URETH O-RING 5/8X3/4 URETH COMPRESSION SPRING PLUG SAE # PIPE PLUG 3/8" FLUSH SPRING EYELET LOCK SEAT - EXT RELIEF CONE - EXT RELIEF SPRING - RELIEF VALVE RELIEF VALVE ADJUSTING SCREW /16 PIPE PLUG-FLUSH SCREEN O.C. VALVE SPRING OC VLV SCREEN SCREEN CAP PIPE PLUG 1/4" FLUSH WASHER PR LOCK BLOCK COMPRESSION SPRING

17 Manifold Assembly (69749) MANIFOLD ASM ITEM PART # DESCRIPTION QTY MANIFOLD POWR'RISER /16 PIPE PLUG-FLUSH PIPE PLUG 1/8" FLUSH MALE ELBOW 3/8-1/ SWIVEL FITTING GASKET,VALVE POWR'RS O-RING FACE SEAL PLUG O-RING FACE TUBE FITTING 1/4NPTF 1.00 (41954) AIR CYL. ASM. ITEM # DESCRIPTION PART # QTY. 01 BODY AIR CYL O-RING 1/8 X 1/ O RING 1/4X3/ AIR CYLINDER PISTON SPRING AIR CYL BACK-UP WASHER END CAP O-RING 1 1/16X1 3/ SEAL O-RING 11/16X13/ O-RING SAE PORT # PUSH PIN AIR VALVE OVERRIDE PIN E-RING 1/4" SHAFT SPRING PLATE AIR VLV

18 Upper Handle Assembley (41961) UPPER HANDLE ASM ITEM PART # DESCRIPTION QTY UPPER WELDMENT HANDLE LOCK LEVER SLEEVE HANDLE ROD SPRING.656 X E-RING.8/.82 X WASHER 9/16ID X 3/ ROLL PIN 5/32 X 7/ WASHER SS 1/4" PIN RING PIN HANDLE LEVER

19 Pendant Control Devices (41950) MOTOR PENDANT ITEM # DESCRIPTION PART # QTY. 01 PENDANT BODY BLOCK AIR PENDENT CARTRIDGE-AIR SWIVEL ADP 1/ BALL 5/ RETAINING-RING CARTRIDGE CAP

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