Lycoming Aircraft Engines Parts Catalog

Transcription

1 Lycoming Aircraft Engines Parts Catalog TIO-360-CA6D Wide Cylinder Flange Models Part No. PC Oliver Street Williamsport, PA 770

2 Lycoming Aircraft Engines Parts Catalog TIO-360-CA6D Wide Cylinder Flange Models Part No. PC Oliver Street Williamsport, PA 770

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4 TECHNICAL PUBLICATION REVISION REVISION NO. PUBLICATION PUBLICATION NO. PUBLICATION DATE PC-06-3C TIO-360-CA6D Parts Catalog PC-06-3 MARCH 96 This page(s) furnished herewith are intended to replace the corresponding pages(s) of the publication indicated above. PREVIOUS REVISIONS CURRENT REVISION December 996 Page 3- July 00 January 00 Page -5, -6; Page 6-, 6-, 6-5, 6-6; Page 9-, 9-, 9-3, 9-, 9-5, 9-6 Page 7-3; Page 9-, 9-, 9-3, 9-, 9-5, by Lycoming All Rights Reserved Lycoming Engines, a division of AVCO Corporation, a wholly owned subsidiary of Textron Inc

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6 Avco Lycoming TEXTRON Williamsport Division TIO-360-CA6D PARTS CATALOG INTRODUCTION This illustrated parts catalog contains a complete parts listing for the Avco Lycoming TIO-360-CA6D wide cylinder flange model aircraft engines. Major assembly and sub-assembly parts of the engines are listed in the Group Assembly sections in the general sequence of engine build up. A Service Kits section and Oversize and Undersize Parts List are included to aid in ordering parts as necessary during overhaul. The Numerical Index is provided for convenience in finding parts when only the part number is known. Ven- Parts coverage of Vendor Accessories used on Avco Lycoming engines may be found in the appropriate dor's Parts Catalog. A list of these publications appear in the latest edition of Service Letter No. L. NOTE The illustrations, pictures and drawings shown in this publication are typical of the subject matter they portray. This catalog, when used in conjunction with the appropriate overhaul manual, shall be used for parts identification only. Under no circumstances shall this catalog be used as an assembly or installation document. Any reference in this document to a suppliers/parts manufacturers' product, by name, trademark, part number or other description is solely for the purposes of identification and does not indicate or infer that Avco Lycoming accepts responsibility for quality control and/or airworthiness of parts which do not pass through the Avco Lycoming quality control system. SERVICE BULLETINS, INSTRUCTIONS AND LETTERS Although the information contained in this parts catalog is up-to-date at time of publication, users are urged to keep abreast of later information through all Avco Lycoming distributors or from the factory by subscription. Consult the latest edition of Service Letter No. L for subscription information. HOW TO ORDER PARTS In ordering parts for your engine, observe the following instructions parts required without delay. which will expedite shipment of correct a. Always specify the model and serial number of your engine. b. Always specify Part Number, Nomenclature and quantity required. i

7 Avco Lycoming Williamsport Division TIO-360-CA6D PARTS CATALOG TABLE OF CONTENTS SECTION PAGE Introduction... Table of Contents... i Oversize and Undersize Parts... iii. CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP Crankcase A ssem bly... - Oil Level Gage Assembly Crankshaft, Camshaft and Related Parts Crankcase Related Parts Propeller Governor Drive Assembly Crankshaft and Fuel Pump Idler Gears Crankcase Attaching Parts ACCESSORY HOUSING AND RELATED PARTS Accessory Housing Assembly Oil Pump Assembly and Accessory Housing Attaching Parts Fuel Pump Assembly and Attaching Parts Vacuum Pump Drive and Cover Oil Filter Assembly and Oil Cooler Bypass Valve CYLINDER, PISTON AND VALVE TRAIN Connecting Rods, Pistons and Ring Assemblies Cylinder Assembly Cylinder Related Parts Valve Assembly Cylinder Head Drain Tubes and Intercylinder Cooling Baffles IGNITION SYSTEM Dual Magneto, Magneto Drive and Spark Plugs ELECTRICAL COMPONENTS Alternator and Belt Starter Motor and Attaching Parts Amp Alternator Mounting and Attaching Parts Amp Alternator Mounting and Attaching Parts OIL SUMP AND INDUCTION SYSTEM Oil Sump Assembly and Oil Suction Screen Intake Pipes and Adapter Assembly Fuel Injector, Fuel Manifolds and Injection Nozzles Nozzle Vent Manifolds and Attachments TURBOCHARGER AND EXHAUST SYSTEM Exhaust Manifolds and Transition Assembly Turbocharger, Support and Attaching Parts Turbocharger Hoses, Duct and Related Parts Turbocharger Hardware and Related Parts SERVICE KIT SECTION NUMERICAL INDEX ii

8 Avco Lycoming TEXTRON Williamsport Division TIO-360-CA6D PARTS CATALOG Oversize and Undersize Parts Listing PART NO. DESCRIPTION OVERSIZE UNDERSIZE 755-S S S LW-6 LW-363 LW-35 LW-05-P05S* LW-05-P0S* LW-05-P0S * LW-05-P30S* LW-05-P0S* LW-56 LW-753-P05S * * LW-753-P00S** LW-753-P0S* * LW-753-P30S* LW-753-P0S** STD-07 BUSHING INSERT DOWEL SEAT BUSHING BUSHING BUSHING RING RING BUSHING BUSHING SEAT BEARING BEARING GUIDE, EXHAUST GUIDE, EXHAUST GUIDE, EXHAUST GUIDE, EXHAUST GUIDE, EXHAUST SEAL GUIDE, INTAKE GUIDE, INTAKE GUIDE, INTAKE GUIDE, INTAKE GUIDE, INTAKE DOWEL P0 P05 P0 P5 P0 P30 P0 P50 M03 M06 M X X X X X X X SEE LATEST EDITION OFSERVICE INSTRUCTION NO. 3 FOR APPLICATION. X X X X I I SEE LATEST EDITION OF SERVICE INSTRUCTION NO. FOR APPLICATION. X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Studs available in P03, P07 and P. * Supplied with P/N LW-999 Retaining Ring. ** Supplied.with P/N LW-99 Retaining Ring. NOTE When ordering oversize and undersize parts, be sure to specify the required oversize and undersize dimension along with the proper part number. For example, to order bearing LW-35 in.003 undersize, order part number LW-35-M3. Oversize code letter is "P" while undersize code letter is "M". These letters are then followed by the number designating the size in thousandths of an inch. iii

9 Avco Lycoming TEXTRON Williamsport Division CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ASSEMBLY TIO-360-CA6D PARTS CATALOG FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-666S D-7 6 3C- 7 3C STD STD STD STD C CRANKCASE ASSEMBLY STUD, /-3 x 0-/3 long STUD, /-0 x -7/ long STUD, 3/-6 x -5/ long STUD, 3/-6 x -/ long, drilled STUD, 5/6- x -/ long STUD, 5/6- x -5/ long STUD, 3/-6 x -3/ long DOWEL, / dia. x 9/3 long, hollow BUSHING, Governor drive idler shaft DOWEL, 5/6 dia. x / long DOWEL, Crankshaft bearing PLUG, /-7 NPT, Allen head INSERT, /-0 Heli-coil x 3/ long RETAINER, Shroud tube seal PLUG, /6-7 NPT, Allen head STUD, 5/6- x.00 long (driven height of studs,.3) NOZZLE ASSY., Piston cooling 6 -

10 Avco Lycoming TEXTRON Williamsport Division TIO-360-CA6D PARTS CATALOG N Figure. CRANKCASE ASSEMBLY -

11 Avco Lycoming Williamsport Division TIO-360-CA6D PARTS CATALOG CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP OIL LEVEL GAGE ASSEMBLY FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 7059 LW LW-7 GASKET, Oil level gage TUBE ASSY., Oil level gage TUBE, Oil level gage EXTENSION, Oil filler GASKET, Oil level gage RING, Oil seal,.00 I.D. x / section GAGE ASSY., Oil level -3

12 Avco Lycoming Williamsport Division TIO-360-CA6D PARTS CATALOG 7-6 Figure. OIL LEVEL GAGE ASSEMBLY -

13 TIO-360-CA6D PARTS CATALOG S FIG. REF. 3 PART NUMBER CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKSHAFT, CAMSHAFT AND RELATED PARTS DESCRIPTION QUANTITY PER ASSEMBLY 3C3733 CRANKSHAFT AND COUNTERWEIGHT ASSEMBLY 3C373 CRANKSHAFT ASSEMBLY 3 LW-59 PLUG, -/6 diameter expansion 0 PLUG, /-7 NPT, Allen head 5 STD-07 DOWEL, 3/ O.D. x / long 6 77 PLUG, -/ O.D., / NPT S BUSHING, Propeller flange, indexing 755-S BUSHING, Propeller flange, short S BUSHING, Propeller flange, long BUSHING, Crankshaft dynamic counterweight LW-97 COUNTERWEIGHT ASSEMBLY 7903-A BUSHING, Dynamic counterweight 3 W696 ROLLER, Dynamic counterweight, th order 7797 ROLLER, Dynamic counterweight, 6.3 order 5 LW-0 RING, Internal retaining WASHER, Dynamic counterweight 7 LW-7 CAMSHAFT ASSEMBLY 76 SPACER, Tachometer shaft centering 9 3S969* GEAR, Crankshaft 0 LW-033 LOCKPLATE, Crankshaft gear STD-5 BOLT, /-0 x -9/3 long, hex. head LW-67 SUPPORT ASSEMBLY, Starter ring gear, / pitch GEAR, Starter ring, / pitch 76 SHAFT ASSEMBLY, Tachometer 5 LW-667 PIN, 3/6 diameter x -/6 long 6 STD-3 RING, Internal retaining * - See latest revision of Service Bulletin No. 75 for application. PC-06-3C Revised January 00-5

14 TIO-360-CA6D PARTS CATALOG S FIGURE 3. CRANKSHAFT, CAMSHAFT AND RELATED PARTS -6 Revised January 00 PC-06-3C

15 CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE RELATED PARTS TIO-360-CIA6D PARTS CATALOG FIG. REF. PART NUMBER DESCRIPTION QUANMTITY PER ASSEMBLY 0B 60* LW-73* 666* 7767* LW-05* 3 STD LW LW-35 7 LW BALL, /6 dia. SPRING, Oil pressure relief valve SPRING, Oil pressure relief valve SPRING, Oil pressure relief valve SPRING, Oil pressure relief valve SPRING, Oil pressure relief valve GASKET, -/ I.D. x -/ O.D. x 3/3 annular VALVE ASSY., Oil pressure relief, adjustable BEARING, Crankshaft BEARING, Crankshaft, front SEAL, Crankshaft oil, solid SEAL, Crankshaft oil, split SEAL, Oil, 3/3 section x 5/3 I.D. RING, Oil seal, 3/6 I.D. x 3/3 dia. section BODY, Hydraulic tappet * Select spring to give a minimum of three threads exposed on adjusting screw to allow field adjustment. Reference latest revision of SSP-776, Part I for spring identification. -7

16 TIO-360-CIA6D PARTS CATALOG Figure. CRANKCASE RELATED PARTS -

17 Avco Lycoming Williamsport Division CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP PROPELLER GOVERNOR DRIVE ASSEMBLY TIO-360-CIA6D PARTS CATALOG FIG. REF. 5 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 7775 LW STD-9 6 STD AN565B03H LW STD-35 STD-75 5 STD-0 GEAR, Prop. governor driven SHAFT, Prop. governor idler gear GEAR ASSY., Prop. governor idler BUSHING, Prop. governor idler gear DOWEL, 3/3 dia. x 7/3 long DOWEL, 3/3 dia. x 9/3 long WASHER, Thrust WASHER, Thrust WASHER, Thrust WASHER, Thrust SET SCREW, No. 0-3 x 5/6 long GASKET, 5/3 I.D. x -/ 0.D. x /6 thick PLUG, 3/-6 hex. head GASKET, Governor COVER, Governor drive WASHER, 5/6 plain WASHER, 5/6 lock, internal teeth NUT, 5/6- plain AR AR AR AR -9

18 Avco Lycoming Willlamsport Division TIO-360-CIA6D PARTS CATALOG Figure 5. PROPELLER GOVERNOR DRIVE ASSEMBLY -0

19 CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKSHAFT AND FUEL PUMP IDLER GEARS TIO-360-CIA6D PARTS CATALOG FIG. REF. 6 PART NUMBER DESCRIPTION QUANITITY PER ASSEMBLY LW-096 LW LW-0 LW-09 5 LW LW-09 7 LW STD-77 STD-3 GEAR ASSY., Crankshaft idler SHAFT, Crankshaft idler GEAR ASSY., Crankshaft idler SHAFT, Crankshaft idler GEAR ASSY., Fuel pump idler SHAFT, Fuel pump idler SHAFT GEAR ASSY., Fuel pump drive THRUST BUTTON GASKET, Fuel pump adapter ADAPTER ASSY., Fuel pump drive PIN, / dia. x / long SEAL, Oil, 3/ I.D. x -3/ O.D. -

20 Avco Lycoming Williamsport Division TIO-360-CIA6D PARTS CATALOG 9 0 Figure 6. CRANKSHAFT AND FUEL PUMP IDLER GEARS -

21 Avco Lycoming Williamsport Division CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ATTACHING PARTS TIO-360-CA6D PARTS CATALOG FIG. REF. 7 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW STD LW LW STD-60 7 STD- LW-5S.50 9 STD- 0 STD-09 STD-33 AN960-66L 3 STD-7 AN6-3A 5 STD-33 6 STD-67 7 STD STD-35* 0 STD-75* STD-3* BOLT, /-0 x -/ long, hex. hd. WASHER, / plain STRAP, Lifting BOLT, /-0 x -3/ long, hex. hd. BOLT, /-0 x -/ long, hex. hd. WASHER, / lock, internal teeth NUT, /-0 plain BOLT, /-0 x -/ long, hex. hd. dr. end WASHER, / plain (max. 9) NUT, /-0 slotted shear WASHER, 3/ plain WASHER, 3/ plain (thick) (max. 3) NUT, 3/- slotted BOLT, 3/- x 3-37/6 long, hex. hd. WASHER, 3/ plain WASHER, 3/ lock, internal teeth NUT, 3/- plain STUD, /-0 x 0-5/6 long WASHER, 5/6 plain WASHER, 5/6 lock, internal teeth BOLT, 5/6- x 5/6 long, hex. hd AR 3 3 AR 5 * Install in center hole at rear alternator attaching pad. -3

22 TIO-360-CA6D PARTS CATALOG WIDE CYLINDER FLANGE CRANKCASE MODEL ENGInE,,6,7,9 5,6,7,9 Figure 7. CRANKCASE ATTACHING PARTS -

23 Avco Lycoming Williamsport Division ACCESSORY HOUSING AND RELATED PARTS ACCESSORY HOUSING ASSEMBLY TIO-360-CIA6D PARTS CATALOG FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 73 LW-0 3 5C- 3C-3 5 LW-59 6 MS703 7 LW C-9 STD-339 GASKET, Accessory housing HOUSING ASSEMBLY, Accessory STUD, /-0 x -/ long STUD, 5/6- x -5/ long INSERT, Heli-coil, 5/- x 3/ long INSERT, Heli-coil, 3/-6 x -/ long INSERT, Heli-coil,.00- x 3/ long SHIELD, Accessory breather, oil STUD, /-0 x -/ long STUD, 5/6- x -3/ long PLUG, /6-7 NPT, Alien head 6 -

24 Avco Lycoming Williamsport Division TIO-360-CA6D PARTS CATALOG - 6 Figure. ACCESSORY HOUSING ASSEMBLY -

25 Avco Lycoming Williamsport Division TIO-360-CIA6D PARTS CATALOG ACCESSORY HOUSING AND RELATED PARTS OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS FIG. REF. 9 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-03 LW-0 3 LW LW-09 6 STD-35 7 LW-3H.75 LW-60 9 STD- 0 STD-60 LW LW LW-5-0. BODY, Oil pump IMPELLER ASSY., Oil pump driven GEAR ASSY., Oil pump drive THRUST BUTTON IMPELLER, Oil pump driving WASHER, 5/6 plain BOLT, 5/6- x -3/ long SEAL, Oil, tachometer drive WASHER, / plain WASHER, / lock, internal teeth BOLT, /-0 x 5/6 long, hex. head BOLT, /-0 x -/ long, hex. head BOLT, /-0 x 3/6 long, hex. head

26 TIO-360-CIA6D PARTS CATALOG Figure 9. OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS -

27 Avco Lycoming TEXTRON Williamsport Division TIO-360-CA6D PARTS CATALOG ACCESSORY HOUSING AND RELATED PARTS FUEL PUMP ASSEMBLY AND ATTACHING PARTS FIG. REF. 0 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-0799 LW-66 3 STD-35 STD-75 5 STD-0 6 AN6-6 7 MS03-6 MS SPACER, Fuel pump insulating FUEL PUMP, Fuel (RG790-K) WASHER, 5/6 plain WASHER, 5/6 lock, internal teeth NUT, 5/6- plain NIPPLE, 3/ tube, / NPT (fuel pump inlet) ELBOW, 3/ tube, / NPT (fuel pump outlet) 5 ELBOW, 3/ tube, / NPT (fuel pump outlet) 90 ELBOW, / NPT, / tube, restricted 90 6 Figure 0. FUEL PUMP ASSEMBLY AND ATTACHING PARTS -5

28 Williamsport Division ACCESSORY HOUSING AND RELATED PARTS VACUUM PUMP DRIVE AND COVER TIO-360-CIA6D PARTS CATALOG FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW STD STD- STD-60 9 STD- GEAR ASSY., Accessory driven THRUST BUTTON WASHER, Accessory driven gear SEAL, Oil, 7/ I.D. x -/ O.D. x 5/6 wide GASKET, Vacuum pump COVER, Vacuum pump WASHER, / plain WASHER, / lock, internal teeth NUT, /-0 plain 7- i o Figure. VACUUM PUMP DRIVE AND COVER -6

29 Avco Lycoming Williamsport Division TIO-360-CA6D PARTS CATALOG ACCESSORY HOUSING AND RELATED PARTS OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE FIG. QUANTITY REF. PART PER NUMBER DESCRIPTION ASSEMBLY 73 MS AN-0L STD LW A960 9 LW LW-030 MS LW-66 LW FITTING, Breather, 0 elbow SEAL, Oil, 3/3 section x 5/6 I.D. PLUG, Turbo drain back GASKET, 7/ O.D. x 5/ I.D. x 3/3 annular PLUG, Thermometer well REDUCER, 7/- to 9/6- straight thread ELBOW, 3/ tube, adjustable 90 NIPPLE, 3/ tube, 7/ thread SPRING, Oil filter bypass valve SEAT, Oil relief valve SLEEVE, Oil filter bypass valve RING, Internal retaining FILTER ASSY., Oil, short KIT, Converter plate, oil filter VALVE ASSY., Temp. control, oil cooler bypass GASKET, Valve assembly -7

30 Avco Lycoming Williamsport Division TIO-360-CIA6D PARTS CATALOG 5-5 Figure. OIL FILTER ASSEMBLY AND OIL COOLER BYPASS VALVE -

31 CYLINDER, PISTON AND VALVE TRAIN CONNECTING RODS, PISTONS AND RING ASSEMBLIES TIO-360-CIA6D PARTS CATALOG FIG. REF. 3 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-3 LW LW-596 LW-6 5 LW LW LW-077 LW ROD ASSY., Connecting BUSHING, Connecting rod, upper BOLT, Connecting rod NUT, Connecting rod bolt BEARING, Connecting rod PISTON, Compression ratio 7.3: PIN, Piston PLUG, Piston pin RING, Piston, compression RING, Piston, oil regulator (expander type) 3-

32 Avco Lycoming Williamsport Division TIO-360-CIA6D PARTS CATALOG Figure 3. CONNECTING RODS, PISTONS AND RING ASSEMBLIES 3-

33 CYLINDER, PISTON AND VALVE TRAIN CYLINDER ASSEMBLY FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-396 LW LW-753* 5 LW-05** C C-0 STD-353 LW-33 3 STD- STD LW-99 7 LW-999 CYLINDER AND HEAD ASSY., Nitrided SEAT, Intake valve SEAT, Exhaust valve GUIDE, Valve, intake GUIDE, Valve, exhaust (ni-resist) INSERT, Spark plug (long reach) INSERT, Heli-coil, /-0 NC x 3/ long, self-locking STUD, /-0 x.00 long BUSHING, Rock shaft, inner STUD, /-0 x -/ long INSERT, Heli-coil, 0- x 3/ long, notched BAFFLE, Center fin pack WASHER, / plain SCREW, /-0 x 5/ long, pan hd. self-locking PLUG, / pipe RING, Retaining RING, Retaining 6 6 * Used with P/N LW-99 Retaining Ring purchased separately. ** Used with P/N LW-999 Retaining Ring purchased separately. 3-3

34 Avco Lycoming Williamsport Division TIO-360-CIA6D PARTS CATALOG Figure. CYLINDER ASSEMBLY 3-

35 Avco Lycoming TEXTRON Williamsport Division CYLINDER, PISTON AND VALVE TRAIN CYLINDERELATED PARTS TIO-360-CA6D PARTS CATALOG FIG. REF. 5 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 736* 7363* 736* LW STD STD- LW-33 5 STD B 9 STD ROD ASSEMBLY, Push ROD ASSEMBLY, Push ROD ASSEMBLY, Push ROCKER ASSEMBLY, Valve BUSHING, Valve rocker WASHER, Valve rocker thrust SHAFT, Valve rocker THRUST BUTTON, Rocker shaft GASKET, Valve rocker shaft cover COVER, Valve rocker shaft SCREW, /-0 x 5/ long, self-sealing, slotted head SEAL, "O" Ring, rocker shaft cover screw WASHER, / lock GASKET, Rocker box cover NUT, /-0 plain COVER ASSY., Rocker box SCREW, /-0 x 5/ long, pan hd. self-locking RING, Oil seal, 3/3 dia. x -7/3 I.D. SPACER, 33/6 I.D. x 7/ O.D. x 3/ thick NUT, 3/- plain NUT, /-0 plain PLATE, Spark plug reach caution AR AR AR * See latest edition of Avco Lycoming Service Instruction No. 060 for complete push rod application. 3-5

36 Avco Lycoming Williamsport Division TIO-360-CA6D PARTS CATALOG o 5 Figure 5. CYLINDER RELATED PARTS 3-6

37 Avco Lycoming Williamsport Division CYLINDER, PISTON AND VALVE TRAIN VALVE ASSEMBLY TIO-360-CIA6D PARTS CATALOG FIG. REF. 6 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-36 LW-97 3 LW-797 LW LW-93 6 LW LW MS MS LW-0 6 LW LW-36 LW VALVE, Intake (hollow stem) rotator type VALVE, Exhaust (rotator type) SPRING, Valve, auxiliary SPRING, Valve, outer SEAT, Valve spring, lower, intake SEAT, Valve spring, lower, exhaust SEAT, Valve spring, upper, intake SEAT, Valve spring, upper, exhaust (rotator type) KEY, Valve, intake CAP, Valve stem KEY, Valve, exhaust (rotator type) CAP, Valve stem, exhaust (rotator type) PLUNGER ASSY., Hydraulic tappet SOCKET, Push rod, hydraulic tappet TUBE ASSY., Push rod shroud SPRING, Shroud tube SPACER, Shroud tube WASHER, 5/3 I.D. x -/0.D. x thick SEAL, Shroud tube 6 3-7

38 TIO-360-CA6D PARTS CATALOG S Figure 6. VALVE ASSEMBLY 3- Revised December, 996

39 TEXTRON LycomingLycoming TIO-360-CA6D PARTS CATALOG CYLINDER, PISTON AND VALVE TRAIN CYLINDER HEAD DRAIN TUBES AND INTERCYLINDER COOLING BAFFLES FIG. REF. 7 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY STD-6 NIPPLE, Straight, 3/ I.D. hose STD-0 HOSE, 3/ I.D. x -3/6 long 3 LW CLAMP, Hose STD-3 NIPPLE, 3/ tube x / NPT 5 LW-3976 TUBE ASSY., Cyl. head oil drain, cyl. no. 6 LW-3977 TUBE ASSY., Cyl. head oil drain, cyl. no. 7 LW-397 TUBE ASSY., Cyl. head oil drain, cyls. no. 3 and LW-33 BAFFLE ASSY., Intercylinder 9 LW-5695 BAFFLE ASSY., Intercylinder, no. and 3 cyls HOOK, Intercylinder baffle retainer 76 RETAINER, Intercylinder baffle 3-9

40 TIO-360-CA6D PARTS CATALOG Figure 7. CYLINDER HEAD DRAIN TUBES AND INTERCYLINDER COOLING 3-0 BAFFLES

41 Avco Lycoming Williamsport Division IGNITION SYSTEM DUAL MAGNETO, MAGETO DRIVE AND SPARK PLUGS TIO-360-CA6D PARTS CATALOG WIDE CYLINDER FLANGE CRANKCASE MODEL ENGINE FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-363 LW-36 3 LW-6 LW-65-5 LW LW M935 STD-75 9 STD LW-600- LW STD-7 STD- 5 -U5* 6 LW-369 GEAR, Retainer, magneto drive CUSHION, Magneto drive GASKET, Magneto MAGNETO, Ignition system, impulse DLN-30 MAGNETO,. Ignition HARNESS, Ignition, 3/-0 spark plug term. st. fittings CLAMP, Magneto WASHER, 5/6 lock, internal teeth NUT, 5/6- plain ZIP STRAP CLIP, Two wire for / screw CLAMP SCREW, /-0 x 7/ long WASHER, / plain SPARK PLUG, (Champion RHB-3E) long reach KIT, Magneto ground terminal 6 * Item No. 5 spark plug is used in current production only; this list does not include additional spark plugs that are approved for use in these engines. See latest edition of Service Instruction No. 0 for complete listing of all approved spark plugs. NOTE Individual spark plug leads may be replaced by ordering either (T, T, B, B, 3B, B) or (T, 3T). -

42 Avco Lycoming Willlamsport Division TIO-360-CIA6D PARTS CATALOG - 0 Figure. DUAL MAGNETO, MAGNETO DRIVE AND SPARK PLUGS -

43 ELECTRICAL COMPONENTS ALTERNATOR AND BELT TIO-360-CIA6D PARTS CATALOG FIG. REF. 9 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 3B9553 LW B9 LW LW LW-097 ALTERNATOR ASSY., v.-70 amp., 3.0: ratio ALTERNATOR, v.-70 amp., (ALU--LS) PULLEY, Alternator, 3.0: ratio ALTERNATOR ASSY., v.-00 amp., 3.5: ratio ALTERNATOR, v.-00 amp., (ALV-603LS) PULLEY, Alternator, 3.5: ratio BELT, Alternator drive (3/ wide) BELT, Alternator, dual idler ( matched belts) NOTE See latest edition of Lycoming Service Instruction No. 5 for complete listing of FAA approved starters, generators, alternators, regulators and relays. Figure 9. ALTERNATOR AND BELT 5-

44 Avco Lycoming Williamsport Division ELECTRICAL COMPONENTS STARTER MOTOR AND ATTACHING PARTS TIO-360-CIA6D PARTS CATALOG FIG. REF. 0 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-557 STD-35 3 STD-75 LW STD-0 STARTER, volt, 3.3: internal reduction, / pitch pinion (MHB-06) WASHER, 5/6 plain WASHER, 5/6 lock, internal teeth BOLT, 5/6- x -5/3 long, hex. hd. NUT, 5/6- plain 3 NOTE See latest edition of Avco Lycoming Service Instruction No. 5 for complete listing of FAA approved starters, generators, alternators, regulators and relays.. Figure 0. STARTER MOTOR AND ATTACHING PARTS 5-5

45 ELECTRICAL COMPONENTS 70 AMP ALTERNATOR MOUNTING AND ATTACHING PARTS TIO-360-CA6D PARTS CATALOG FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 07A STD STD-35 6 LW-3H.75 7 STD-77 LW-3H LW-3H.75 STD-690 AN6-7 3 STD-690 STD-7 5 STD-73 6 AN STD STD-7 0 STD-73 BRACKET, Alternator LOCKPLATE, 5/6 bolt x.00 spacing BOLT, 5/6- x 5/6 long, hex. hd. LINK, Alternator adlusting WASHER, 5/6 plain BOLT, 5/6- x 3/ long, hex. hd. drive WASHER, Plain, 3/ O.D. x /3 I.D. x / thick BOLT, 5/6- x 3/ long, hex. hd. drive STRUT, Alternator support BOLT, 5/6- x 3/ long, hex. hd. drive WASHER, 3/6 O.D. x 5/6 I.D. x /6 thick BOLT, 3/- x -6/6 lg., hex. hd., drilled end WASHER, 3/6 O.D. x 5/6 I.D. x /6 thick NUT, 3/- slotted PIN, Cotter, 3/3 dia. x 3/ long BOLT, 3/- x -53/6 long, hex. hd., drilled end SHIM, -/ O.D. x 3/3 I.D. x.005 thick WASHER, 3/6 O.D. x 5/6 I.D. x /6 thick NUT, 3/-, slotted PIN, Cotter, 3/3 dia. x 3/ long AR AR AR 5-3

46 Avco Lycoming TEXTRON Williamsport Division TIO-360-CA6D PARTS CATALOG Figure. 70 AMP ALTERNATOR MOUNTING AND ATTACHING PARTS

47 Avco Lycoming Williamsport Division ELECTRICAL COMPONENTS 00 AMP ALTERNATOR MOUNTING AND ATTACHING PARTS TIO-360-CIA6D PARTS CATALOG FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW- LW STD-3 5 LW-7 6 STD-77 7 LW-637* LW-69* 9 LW-3H. 0 LW MS665-5 LW LW-635 STD STD- 0 STD-77 LW-3H. LW-637* 3 LW-0970 LW-3H.75 5 LW-650* 6 AN7-7 STD-63 AN STD AN7-3 STD-63 3 AN STD-76 BRACKET, Alternator, front BRACKET, Alternator, rear LOCKPLATE, 5/6 bolt x.00 spacing BOLT, 5/6- x 5/6 long, hex. hd. BRACKET, Alternator belt adjusting WASHER, Plain, 3/ O.D. x /3 I.D. x / thick SHIM, 3/6 O.D. x /3 I.D. x.005 thick SHIM, 3/6 O.D. x /3 I.D. x.00 thick BOLT, 5/6- x -7/3 long, hex. hd., drilled PULLEY & SHAFT ASSY., Alternator dual belt adjusting PULLEY, Alternator idler, dual BALL BEARING, Double row, alt. idler pulley RING, Internal retaining, -/ diameter SHAFT, Alternator dual belt idler LOCKWASHER, Alternator idler pulley bearing LOCKNUT, Alternator idler pulley bearing SHIELD, Idler shaft WASHER, 33/6 I.D. x.00 O.D. x / thick NUT, /-0 self-locking WASHER, Plain 3/ O.D. x /3 I.D. x / thick BOLT, 5/6- x -7/3 lg., hex. hd., drilled SHIM, 3/6 O.D. x /3 I.D. x.005 thick STRUT, Alternator support BOLT, 5/6- x 3/ long, hex. hd. drilled SHIM, 7/ O.D. x 5/3 I.D. x.005 thick BOLT, 7/6-0 UNF-3A x -9/3 long, drilled end WASHER, 7/6 plain NUT, 7/6-0 plain, slotted PIN, Cotter, 3/3 dia. x.00 long BOLT, 7/6-0 UNF-3A x -/3 long, drilled end WASHER, 7/6 plain NUT, 7/6-0 plain, slotted PIN, Cotter, 3/3 dia. x.00 long AR AR AR AR AR * Shim as required for belt alignment between crankcase idler adjusting bracket, alternator and alternator bracket. 5-5

48 Avco Lycoming Wlliamsport Division TIO-360-CA6O PARTS CATALOG o - Figure. 00 AMP ALTERNATOR MOUNTING AND ATTACHING PARTS 5-6

49 TIO-360-CA6D PARTS CATALOG S FIG. REF. 3 PART NUMBER OIL SUMP AND INDUCTION SYSTEM OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN DESCRIPTION QUANTITY PER ASSEMBLY LW-3353 GASKET, Oil sump LW-5796 SUMP ASSEMBLY, Oil CONNECTION, Intake pipe 600 STUD, /-0 x -3/6 long 5 3C- STUD, 5/6- x -3/ long 6 0 PLUG, /-7 NPT, Allen head 7 STD-55 PLUG, /- NPT, square head, drilled STD- WASHER, / plain 3 9 SD-60 WASHER, / lock, internal teeth 0 0 LW BOLT, /-0 x 5/6 long, hex. head LW-5-.5* BOLT, /-0 x -/ long, hex. head LW-5-.3** BOLT, /-0 x -/ long, hex. head 3 STD- NUT, /-0 plain 70 SCREEN, Oil suction 5 06E GASKET,.00 I.D. x -. O.D. x 3/3 annular 6 LW-55 PLUG, 5/ hex. head x.00-0 thread * - At sump flange for manifold bracket attachment. ** - Sump flange forward front of engine. PC-06-3C Revised January 00 6-

50 TIO-360-CA6D PARTS CATALOG S FIGURE 3. OIL SUMP ASSEMBLY AND OIL SUCTION SCREEN 6- Revised January 00 PC-06-3C

51 OIL SUMP AND INDUCTION SYSTEM INTAKE PIPES AND ADAPTER ASSEMBLY TIO-360-CA6D PARTS CATALOG FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-39 LW LW STD- 7 STD-60 LW LW-307 PIPE, Intake, cylinder nos. and PIPE, Intake, cylinder nos. 3 and HOSE, -3/ I.D. x -3/6 O.D. x -3/ long CLAMP, Hose GASKET, bolt flange, -7/ I.D. WASHER, / plain WASHER, / lock, internal teeth BOLT, /-0 x -/ long, hex. hd. ADAPTER ASSY., Fuel drain valve 6-3

52 Avco Lycoming Wlliamsport Division TIO-360-CIA6D PARTS CATALOG Figure. INTAKE PIPES AND ADAPTER ASSEMBLY 6-

53 TIO-360-CA6D PARTS CATALOG S FIG. REF. 5 OIL SUMP AND INDUCTION SYSTEM FUEL INJECTOR, FUEL MANIFOLD AND INJECTION NOZZLES PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 66 GASKET, Fuel injector adapter 775 GASKET, Fuel injector adapter 3 LW-939 ADAPTER ASSEMBLY, Fuel injector STD-6 INSERT, 5/6- Heli-coil 5 STD-35 WASHER, 5/6 plain 6 STD-75 WASHER, 5/6 lock, internal teeth 7 STD-0 NUT, 5/6- plain LW-93 FUEL INJECTOR, RSA5AD (5939-) 9 STD-35 WASHER, 5/6 plain 0 STD-75 WASHER, 5/6 lock, internal teeth LW-3-.6 BOLT, 5/6- x -5/3 long, hex. head LW-5 NOZZLE ASSEMBLY ELBOW, / tube, 90 restricted LW-657 NIPPLE, / tube to 7/6-0 straight thread 5 LW-76-S HOSE ASSEMBLY, / hose, 90 elbow BRACKET, Extension, fuel injector line BRACKET, Support clamp 63B37 MANIFOLD ASSEMBLY, Fuel 9 MS0- ELBOW, / tube, 90 0 STD- NIPPLE, Union, / tube AN79- ELBOW, Union, 5, / tube STD-66 ELBOW, Union, 90, / NPT 3 0 PLUG, /-7 NPT, Allen head 0G3 NIPPLE, Nozzle pressure gauge 5 07A373 BRACKET, Fuel manifold 6 STD-5 WASHER, No. 0, internal lock 7 STD- SCREW, No. 0- x / long, fill. head LW TUBE ASSEMBLY, Fuel manifold to nozzle, cylinder no. 9 LW TUBE ASSEMBLY, Fuel manifold to nozzle, cylinder no. 30 LW TUBE ASSEMBLY, Fuel manifold to nozzle, cylinder no. 3 3 LW TUBE ASSEMBLY, Fuel manifold to nozzle, cylinder no. 3 LW CLAMP, / diameter for no. 0 screw 0 33 LW CLAMP, 3/ diameter for no. 0 screw 3 LW CLIP, / I.D. for no. 0 screw 35 STD-60 SCREW, No. 0-3 x 5/ long, fill head 6 36 STD-670 NUT, No. 0-3 self-locking 6 37 LW CLAMP, Cushion type (nozzle vent line) 3 LW-7 CONNECTOR, Push-pull cable 39 MS NUT, No R9950 ROD END, Female, no. 0-3 STD-63 NUT, No. 0-3 plain AN3-7 BOLT, No. 0-3 x 9/3 long, hex. head 3 STD- WASHER, No. 0 plain 3 STD-303 NUT, No. 0-3 slotted 5 STD-6 PIN, Cotter, /6 diameter x / long PC-06-3C Revised January

54 TIO-360-CA6D PARTS CATALOG S FIGURE 5. FUEL INJECTOR, FUEL MANIFOLD AND INJECTION NOZZLES 6-6 Revised January 00 PC-06-3C

55 OIL SUMP AND INDUCTION SYSTEM NOZZLE VENT MANIFOLDS AND ATTACHMENTS TIO-360-CIA6D PARTS CATALOG FIG. REF. 6 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-96 LW-96 3 STD-339 LW-55 5 LW MS5505BS 7 LW LW LW MS STD-930 MANIFOLD, Right, injector nozzle vent MANIFOLD, Left, injector nozzle vent PLUG, /6-7 NPT HOSE, 3/6 I.D. x 7/6 O.D. x -7/ long CLAMP, 7/6 O.D. hose ELBOW. / tube (90 ) on vent tube end HOSE ASSY., Right nozzle vent to housing tee HOSE ASSY., Left nozzle vent to housing tee ZIP STRAP CLAMP, Right nozzle vent line CLAMP, Left nozzle vent line HOSE, Left nozzle vent line 6-7

56 Avco Lycoming Willlamsport Division TIO-360-CIA6D PARTS CATALOG Figure 6. NOZZLE VENT MANIFOLDS AND ATTACHMENTS 6-

57 TURBOCHARGER AND EXHAUST SYSTEM EXHAUST MANIFOLDS AND TRANSITION ASSEMBLY TIO-360-CA6D PARTS CATALOG FIG. REF. 7 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-393 LW LW-00 LW LW LW-00 7 LW-6 LW STD-60 0 LW LW STD-0 3 LW-399 LW-00 5 LW-00 6 LW-00 7 STD-0 LW LW LW LW-5 LW-36 3 LW-5765 AN960C-0L 5 AN3C-7 6 AN30-C3 7 STD-6 LW-97 9 LW LW LW AN STD-63 3 LW LW STD LW STD- GASKET, Exhaust flange MANIFOLD ASSY., Exhaust, right PIPE, Exhaust, cylinder no. PIPE, Exhaust, cylinder no. 3 PIPE, Exhaust, intermediate ADAPTER, Exhaust pipe CLAMP, Exhaust pipe STRAP, Exhaust pipe WASHER, / internal lock BOLT, /-0 x / long, hex. hd. BOLT, /-0 x 5/ long, hex. hd. NUT, /-0 UNF, self-locking MANIFOLD ASSY., Exhaust, left PIPE, Exhaust, cylinder no. PIPE, Exhaust, cylinder no. ADAPTER, Exhaust pipe NUT, /-0 self-locking PIPE, Exhaust, tail SHIELD, Heat CLAMP, Hose GASKET, Turbocharger inlet CLAMP, 3-/6 diameter, "V" Band ROD END, 0-3 (stainless steel) WASHER. #0 (stainless steel) BOLT, 0-3 (stainless steel) NUT, 0-3 (stainless steel) PIN, Cotter, /6 x / long SHIELD, Heat, exhaust pipe CLAMP TRANSITION AND WASTEGATE ASSEMBLY SPRING, Wastegate SCREW, 0-3 x 3/ long, fill. head NUT, 0-3 plain SUPPORT, Linkage control SPACER, Support, linkage control WASHER, / internal lock SCREW, /-0 x -/ long, hex. head NUT, /-0 plain

58 Avco Lycoming Williamsport Division TIO-360-CIA6D PARTS CATALOG Figure 7. EXHAUST MANIFOLDS AND TRANSITION ASSEMBLY 7-

59 TIO 360 CA6D PARTS CATALOG S TURBOCHARGER AND EXHAUST SYSTEM TURBOCHARGER, SUPPORT AND ATTACHING PARTS FIG. REF. PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY 6A TURBOCHARGER (Model 3BT5EE0J) LW 6757 BRACKET, Turbo 3 LW 07 BAFFLE, Turbo LW 559 CLAMP, Hose 5 LW 6760 SPOOL, Turbo (bracket to turbo attaching) 6 LW 3SS.50 BOLT, 5/6 x / long (bracket to turbo attaching) 7 STD 03 NUT, 5/6 self lock (bracket to turbo attaching) LW 605 MOUNT ASSEMBLY, Turbo compressor inlet 9 LW 569 BUSHING, Turbocharger mount 0 LW 376 GASKET, Turbocharger compressor inlet STD WASHER, No. 0 plain 6 STD SCREW, 0 x / long 6 3 LW 3957 STRUT, Turbocharger, lower front 07F37 STRUT ASSEMBLY, Turbocharger, upper rear 5 LW 603 SUPPORT, Bushing, turbo strut 6 STD 596 NUT, 3/ plain 7 LW 5555 SPACER, Turbo strut STD 60 WASHER, / internal lock (lower rear strut to mount) 9 LW 5 50 BOLT, / 0 x / long, hex. hd. (lower rear strut to mount) 0 STD NUT, / 0 plain (lower rear strut to mount) LW 5.75 BOLT, / 0 x 3/ long (upper rear strut to mount) STD 0 WASHER, / plain (upper rear strut to mount) 3 STD 35 WASHER, 5/6 plain (turbo bracket to crankcase) STD 0 NUT, 5/6 slotted (turbo bracket to crankcase) 5 LW 3S.5 BOLT, 5/6 x / long, hex. hd., dr. shank 6 STD 75 WASHER, 5/6 internal lock (strut LW 3957 to accy. hsg.) 7 LW 3.3 BOLT, 5/6 x 5/6 lg., hex. hd. (strut LW 3957 to accy. hsg.) MS95 7 PIN, Cotter, /6 dia. x 5/ long 9 STD WASHER, / plain (turbo bracket to sump flange) 30 STD 60 WASHER, / internal lock (turbo bracket to sump flange) 3 STD NUT, / 0 plain (turbo bracket to sump flange) 3 LW 5.69 BOLT, / 0 x /6 lg., hex. hd. (turbo bracket to sump flange) PC 06 3 Revised July

60 TIO-360-CIA6D PARTS CATALOG Figure. TURBOCHARGER, SUPPORT AND ATTACHING PARTS 7-

61 Avco Lycoming TEXTRON Williamsport Division TURBOCHARGER AND EXHAUST SYSTEM TURBOCHARGER HOSES, DUCT AND RELATED PARTS TIO-360-CIA6D PARTS CATALOG FIG. REF. 9 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW- LW-590 LW LW-9 LW-9 LW STD-33 STD-67 STD- STD-60 LW-5-0. LW-559 LW MS953-3 LW-5-3 STD-5 STD-5 STD-375 AN LW-77-6S-066 LW-799-6S-070 LW-7 STD-5 AN365-0 LW STD-60 STD-670 MS95- AN-L 7376 DUCT, Air inlet HOSE, -/ I.D. x -/ long CLAMP, "T" bolt GASKET, Fuel injector ADAPTER, Fuel injector inlet BRACKET, Injector linkage BOLT, 3/-6 x 9/3 long, hex. head WASHER. 3/ plain WASHER, 3/ internal lock WASHER, / plain WASHER, / lock, internal teeth BOLT, /-0 x 3/6 long, hex. head HOSE, 3.00 I.D. x -/ long CLAMP, Hose, 3-/ I.D. x 9/6 wide SEAL, "0" Ring, -7/6 I.D. x 3/3 section VALVE ASSY., Absolute pressure relief WASHER, #0 plain WASHER, #0 lock, internal teeth SCREW, 0- x 5/ long, fill. head SCREW, 0- x -/ long, fill. head HOSE ASSY., Fuel pump to injector (6-3/ long) HOSE ASSY., Fuel pump to injector (7.00 long) BRACKET, Linkage WASHER, #0 internal lock (bracket to valve screw) NUT, 0- self-locking (bracket to valve screw) CLAMP, Cushion type (linkage to bracket) SCREW, 0-3 x 5/ long, fill. hd. (linkage to bracket) NUT, 0-3 self-locking (linkage to bracket) SEAL, Oil, 5/6 dia. section x /3.D. (injector inlet adapter) PLUG, 7/6-0 thread (injector inlet adapter) ELBOW, / tube adj. 90 (assemble in air inlet duct) 3 7-5

62 Avco Lycoming Williamsport Division TIO-360-CA6D PARTS CATALOG -, Figure 9. TURBOCHARGER HOSES, DUCT AND RELATED PARTS 7-6

63 TURBOCHARGER AND EXHAUST SYSTEM TURBOCHARGER HARDWARE AND RELATED PARTS TIO-360-CA6D PARTS CATALOG FIG. REF. 30 PART NUMBER DESCRIPTION QUANTITY PER ASSEMBLY LW-5 LW-6036 STD-33 STD-67 LW * 0A96 0A97 0G9 LW-37 LW-79-S095 LW-79-S 7673* * LW-977 LW-676 LW-39 LW LW STD-969 STD-5 STD-670 LW-056 AN90-A LW * LW GASKET, Turbocharger oil drain FLANGE, Turbocharger oil drain WASHER, 3/ plain WASHER, 3/ lock, internal teeth BOLT, 3/-6 x.00 long, hex. head PLUG, / NPT, Allen head FITTING ASSEMBLY, Turbocharger ELBOW, / tube x / NPT, 90 NIPPLE, Turbocharger ELBOW, / tube x / NPT, 90 (turbo oil inlet) HOSE ASSY., 9-5/ long (turbo oil inlet) HOSE ASSY., -/ long (turbo oil inlet) ZIP STRAP ELBOW, 5/ I.D. hose x / NPT, 5 (in oil sump) TUBE, Turbo oil drain HOSE, Turbo oil drain CLAMP, Hose CLAMP, Cushion type SCREW, 0-3 x / long, fill. head drive head WASHER, #0 plain NUT, 0-3 self-locking SPACER, Oil pressure fitting GASKET, 3/ I.D. x.00 0.D. BOLT, Oil temperature pressure fitting ELBOW, / flared tube, 5 HOSE, Fuel pump vent TEE, / tubing, adjustable w/straight thd. on side ELBOW, / tube x / NPT, restricted PLUG, / NPT, Allen head * Assemble in accessory housing above oil filter pad. ** To attach turbo oil inlet hose to top turbo strut. Injector inlet adapter for fuel pump vent. Injector inlet adapter for nozzle vent. Assemble in LW-056 spacer. Assemble in LW-056 spacer and LW-60 bolt. 7-7

64 Avco Lycoming Williamsport Division TIO-360-CIA6D PARTS CATALOG Figure 30. TURBOCHARGER HARDWARE AND RELATED PARTS 7-

65 Avco Lycoming TEXTRON Williamsport Division TIO-360-CA6D PARTS CATALOG SERVICE KIT SECTION CYLINDER, PISTON AND RING ASSY. Part No. Part Name Qty. LW-977 STD-60 STD-5 STD-95 MS MS399-3 LW-675 LW-97 LW-665 LW-775 LW-796 LW-797 LW-36 LW-396 LW-077 LW-33 LW-93 LW-9 LW-055-S STD- CYLINDER, PISTON AND RING ASSY. WASHER BOLT SCREW KEY, Valve, exhaust CAP, Valve, exhaust SEAT, Valve spring upper VALVE, Exhaust THRUST BUTTON PLUG, Piston pin SPRING, Valve outer SPRING, Valve inner VALVE, Intake CYLINDER ASSY., Nitrided PIN, Piston COVER ASSY., Rocker box SEAT, Valve spring lower, intake SEAT, Valve spring lower, exhaust PISTON CAP, Valve stem, intake GASKET, Rocker shaft cover SEAT, Valve spring upper, intake SEAL, Shroud tube SEAL, Cylinder base WASHER, Valve washer thrust KEY, Valve, intake SHAFT, Valve rocker COVER, Rocker shaft RING, Piston, oil reg. RING, Piston, comp. GASKET, Rocker box cover ROCKER ASSY., Valve SCREW NUT -

66 Avco Lycoming Wllliamsport Division TIO-360-CA6D PARTS CATALOG SERVICE KIT SECTION SEAL AND GASKET SET Part No. Part Name Qty. LW-976 AN90-A MS MS95- MS95-0 MS953-3 STD- STD-3 STD-9 STD-05 STD LW-033 LW-665 LW-6 LW-3353 LW-373 LW-376 LW-393 LW-063 LW-60 LW-5 LW-5 LW SEAL AND GASKET SET GASKET SEAL, "O" Ring SEAL, Oil SEAL, Oil SEAL, "O" Ring GASKET SEAL, Oil GASKET GASKET SEAL, Oil GASKET, Vacuum pump GASKET GASKET, Fuel injector GASKET, Rocker shaft cover GASKET, Fuel pump adapter SEAL, Shroud tube GASKET SEAL, Shroud tube GASKET, Intake flange GASKET, Governor GASKET RING, Oil seal RING, Oil seal GASKET, Oil level gage RING, Oil seal LOCKPLATE GASKET, Accessory housing RING, Oil level gage GASKET, Rocker box cover GASKET, Carburetor GASKET, Fuel inlector LOCKPLATE, Crankshaft THRUST BUTTON GASKET, Magneto GASKET, Oil sump GASKET, Carburetor inlet adapter GASKET, Turbo compressor inlet GASKET, Exhaust flange GASKET, V-Band coupling SEAL, Tachometer drive GASKET, Turbo inlet GASKET, Turbo oil drain SEAL, Solid, crankshaft oil SEAL, Split, crankshaft oil

67 TIO-360-CA6D PARTS CATALOG S SECTION 9 NUMERICAL INDEX PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. AN3-7 Bolt 6-5 LW Tube Assy. 6-5 AN3C-7 Bolt 7- LW Tube Assy. 6-5 AN30-7 Nut 5-5 LW Tube Assy. 6-5 AN30-C3 Nut 7- LW Tube Assy. 6-5 AN365-0 Nut 7-5 LW-6 Nut 3- AN Screw 7-5 LW-55 Plug 6- AN50-0- Screw 7- LW-59 Insert - AN565B03H5 Set Screw -9 LW-596 Bolt 3- AN6-6 Bolt 5-3 LW-6 Gasket - AN6-7 Bolt 5-3 LW-6 Seat 3-3 AN6-3A Bolt -3 LW-7--0 Hose 7-7 AN7- Bolt 5-5 LW Hose Assy. 6-7 AN7- Bolt 5-5 LW-7--7 Hose Assy. 6-7 AN-L Plug 7-5 LW-79 Tube Assy. -3 AN-0L Plug -7 LW-79-S095 Hose Assy. 7-7 AN6-6 Nipple -5 LW-79-S Hose Assy. 7-7 AN90-A Gasket 7-7 LW-799-6S-070 Hose Assy. 7-5 AN960-0L Washer 7- LW-76-S Hose Assy. 6-5 AN960-66L Washer -3 LW-77-6S-066 Hose Assy. 7-5 LW-0 Gear Assy. - LW-33 Baffle 3-3 LW-096 Gear Assy. - LW-309 Bearing 3- LW-09 Shaft - LW-36 Valve 3-7 LW-099 Shaft - LW-3353 Gasket 6- LW-0305 Gear Assy. -6 LW-3 Rod Assy. 3- LW-030 Sleeve -7 LW-36 Clamp 7- LW-03 Spring -7 LW-376 Gasket 7-3 LW-033 Gear Assy. - LW-37 Elbow 7-7 LW-033 Lockplate -5 LW-3565 Spring 3-7 LW-037 Shaft Gear - LW-36 Spacer 3-7 LW-03 Insert - LW-369 Washer 3-7 LW-03 Body -3 LW-36 Cushion - LW-05 Alternator 5- LW-363 Gear - LW-055 Piston 3- LW-367 Spring 7- LW-0799 Spacer -5 LW-363 Bearing -7 LW-0 Housing Assy. - LW-307 Adapter Assy. 6-3 LW-0970 Strut 5-5 LW-35 Bearing -7 LW-097 Belt 5- LW-396 Plug -9 LW-0977 Roller -5 LW-390 Kit -7 LW-0979 Alternator Assy. 5- LW-393 Bushing 3- LW-7 Bracket 5-5 LW-393 Gasket 7- LW-66 Fuel Pump -5 LW-39 Pipe 6-3 LW-00 Adapter 7- LW-395 Pipe 6-3 LW-635 Shield 5-5 LW-3957 Strut 7-3 LW-665 Thrust Button 3-5 LW-396 Cylinder Assy. 3-3 LW-73 Spring -7 LW-3976 Tube Assy. 3-9 LW-775 Plug 3- LW-3977 Tube Assy. 3-9 LW-796 Spring 3-7 LW-397 Tube Assy. 3-9 LW-797 Spring 3-7 LW-399 Support 7- LW-999 Reducer -7 LW-3997 Shield 7- LW-056 Spacer 7-7 LW-399 Manifold Assy. 7- PC-06-3C Revised January 00 9-

68 TIO-360-CA6D PARTS CATALOG S NUMERICAL INDEX (CONT.) PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. LW-00 Pipe 7- LW Clamp 7-5 LW-00 Pipe 7- LW-559 Hose 7-5 LW-00 Pipe 7- LW-60 Bolt 7-7 LW-07 Baffle 7-3 LW-6036 Flange 7-7 LW-0 Tube Assy. 3-7 LW-6 Clamp 7- LW-0 Shaft -9 LW Clamp 6-5 LW-00 Gear Assy. -3 LW Clamp 6-5 LW-05 Guide 3-3 LW Clamp 6-5 LW-077 Pin 3- LW Clamp 6-7 LW- Bracket 5-5 LW Clamp 7-7 LW- Bracket 5-5 LW Clamp 7-5 LW-60 Seal -3 LW Clamp - LW-36 Alternator 5- LW Clamp 6-5 LW-39 Hose 7-7 LW-66 Filter Assy. -7 LW-33 Cover Assy. 3-5 LW-67 Support Assy. -5 LW-5-3 Valve Assy. 7-5 LW-657 Nipple 6-5 LW-5 Gasket 7- LW-675 Seat 3-7 LW- Duct 7-5 LW-676 Tube 7-7 LW-5 Gasket 7-7 LW-6757 Bracket 7-3 LW-59 Plug -5 LW-6759 Spacer 7- LW-637 Shim 5-5 LW-6760 Spool 7-3 LW-69 Shim 5-5 LW-663 Trans. & Waste Assy. 7- LW-650 Shim 5-5 LW-05 Spring -7 LW-666-S Crankcase Assy. - LW-095 Strap 7- LW-7 Connector 6-6 LW-09 Impeller -3 LW-7 Bracket 7-5 LW-0 Impeller Assy. -3 LW-7 Gage Assy. -3 LW-97 Valve 3-7 LW-0 Ring -5 LW-55 Hose 6-7 LW-33 Baffle Assy. 3-9 LW-603 Support 7-3 LW-93 Seat 3-7 LW-605 Mount Assy. 7-3 LW-9 Seat 3-7 LW-667 Pin -5 LW-590 Hose 7-5 LW-753 Guide 3-3 LW-5555 Spacer 7-3 LW-7 Camshaft Assy. -5 LW-557 Starter 5- LW-5 Nozzle Assy. 6-5 LW Clamp 6-7 LW-939 Adapter Assy. 6-5 LW Clamp 3-9 LW-9 Adapter 7-5 LW Clamp 7-7 LW-9 Bracket 7-5 LW Clamp 7- LW-93 Fuel Injector 6-5 LW Clamp 6-3 LW-97 Shield 7- LW Clamp 7-3 LW-96 Manifold 6-7 LW Clamp 7- LW-96 Manifold 6-7 LW-56 Seal -7 LW-977 Elbow 7-7 LW-569 Pipe 7- LW-97 Counterweight Assy. -5 LW-5690 Pipe 7- LW-93 Shaft 5-5 LW-569 Manifold Assy. 7- LW-965 Pulley & Shaft Assy. 5-5 LW-569 Bushing 7-3 LW-99 Ring 3-3 LW-5695 Baffle Assy. 3-9 LW-999 Ring 3-3 LW-5765 Rod End 7- LW-937 Pipe 7- LW-5796 Sump Assy. 6- LW Bolt 7- LW Clamp 7-5 LW Bolt 7-9- Revised January 00 PC-06-3C

69 TIO-360-CA6D PARTS CATALOG S NUMERICAL INDEX (CONT.) PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. LW-5-0. Bolt -3 STD- Washer - LW-5-0. Bolt 7-5 STD- Washer 6- LW Bolt -3 STD- Washer 6-3 LW Bolt 6- STD- Washer 7-3 LW-5-.3 Bolt -3 STD- Washer 7-5 LW-5-.3 Screw 7- STD-9 Dowel -9 LW-5-.5 Bolt -3 STD- Washer 7-3 LW-5-.5 Bolt 6- STD-33 Washer -3 LW-5-.5 Bolt 6-3 STD-33 Washer 7-5 LW Bolt -3 STD-33 Washer 7-7 LW Bolt 7-3 STD-35 Washer -9 LW-5S.50 Bolt -3 STD-35 Washer -3 LW Bolt -3 STD-35 Washer -3 LW Bolt 7-3 STD-35 Washer -5 LW Bolt 7-3 STD-35 Washer 5- LW-3-.6 Bolt 5- STD-35 Washer 5-3 LW-3-.6 Bolt 6-5 STD-35 Washer 6-5 LW-3S-.5 Bolt 7-3 STD-35 Washer 7-3 LW-3-.3 Bolt 7-3 STD-63 Nut 6-5 LW-3H.75 Bolt 5-3 STD-63 Nut 7- LW-3H.75 Bolt 5-5 STD-6 Pin 6-5 LW-3H. Bolt 5-5 STD-6 Pin 7- LW-3H.75 Bolt -3 STD- Screw 6-5 LW-3SS.50 Bolt 7-3 STD- Screw 7-3 LW Bolt 7-5 STD- Washer 6-5 LW Bolt 7-7 STD- Nipple 6-5 LW-369 Kit - STD-60 Washer -3 LW-600- Clip - STD-60 Washer -3 LW Magneto - STD-60 Washer -6 LW Harness - STD-60 Washer 3-5 LW-65- Magneto - STD-60 Washer 6- MS703 Insert - STD-60 Washer 6-3 MS Key 3-7 STD-60 Washer 7- MS399-3 Cap 3-7 STD-60 Washer 7-3 MS Ring -7 STD-60 Washer 7-5 MS665-5 Ring 5-5 STD-3 Seal - MS0 Elbow 6-5 STD-5 Washer 6-5 MS0-6 Elbow -5 STD-5 Washer 7-5 MS03-6 Elbow -5 STD-9 Gasket -7 MS Clamp 6-7 STD-303 Nut 6-6 MS95- Seal 7-5 STD-375 Screw 7-5 MS95-0 Seal -7 STD-5 Washer 7-5 MS953-3 Seal 7-5 STD-5 Washer 7-7 MS Nut 6-5 STD-75 Washer -9 MS5505BS Elbow 6-7 STD-75 Washer -3 MS95-7 Pin 7-3 STD-75 Washer -5 STD- Washer -3 STD-75 Washer - STD- Washer -3 STD-75 Washer 5- STD- Washer -6 STD-75 Washer 6-5 STD- Washer 3-3 STD-75 Washer 7-3 PC-06-3C Revised January

70 TIO-360-CA6D PARTS CATALOG S NUMERICAL INDEX (CONT.) PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. STD-5 Dowel - STD-7 Screw - STD-55 Plug 6- STD-95 Screw 3-3 STD-557 Dowel - STD-95 Screw 3-5 STD-596 Nut -3 STD-930 Hose 6-7 STD-596 Nut 7-3 STD-03 Nut 7-3 STD-73 Washer 5-5 STD-0 Nut 7- STD-669 Washer 5-5 STD-07 Dowel -5 STD-670 Nut 6-5 STD-090 Nut 3-5 STD-670 Nut 7-5 STD-66 Elbow 6-5 STD-670 Nut 7-7 STD-0 Hose 3-9 STD-67 Washer -3 STD-0 Washer 7-3 STD-67 Washer 7-5 STD-7 Seal -6 STD-67 Washer 7-7 STD- Nut 5-5 STD-6 Nipple 3-9 STD-3 Ring -5 STD-690 Washer 5-3 STD-5 Bolt -5 STD-73 Pin 5-3 5C- Stud 3-3 STD-76 Pin 5-5 5C-0 Stud 3-3 STD-79 Dowel -9 5C- Stud - STD-60 Screw 6-5 3C- Stud - STD-60 Screw 7-5 3C-3 Stud - STD-7 Nut -3 3C-3 Stud - STD-7 Nut 5-3 3C- Stud 6- STD-969 Screw 7-7 3C-6 Stud - STD-05 Gasket -7 3C-9 Stud - STD-6 Insert Stud - STD-3 Nipple Stud - STD-339 Plug - 3D-7 Stud - STD-339 Plug Stud - STD-339 Plug B Nut 3-5 STD-353 Insert B Ball -7 STD-09 Nut -3 0 Plug - STD-0 Nut -9 0 Plug -5 STD-0 Nut -5 0 Plug 3-3 STD-0 Nut - 0 Plug 6- STD-0 Nut 5-0 Plug 6-5 STD-0 Nut Plug 7-7 STD- Nut -3 -U5 Spark Plug - STD- Nut Plug -7 STD- Nut Gasket -6 STD- Nut Cover -6 STD- Nut Strap -3 STD- Nut Spring -7 STD-0 Nut Thrust Button - STD-63 Insert Thrust Button -3 STD-77 Washer Thrust Button -6 STD-77 Washer Stud 6- STD-77 Pin - 63 Cap 3-7 STD-3 Bolt Retainer - STD-3 Bolt Gasket 6-5 STD-3 Bolt Bushing Revised January 00 PC-06-3C

71 TIO-360-CA6D PARTS CATALOG S NUMERICAL INDEX (CONT.) PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO Gasket Rod Assy Spring Rod Assy Adapter Assy Nozzle Assy Gasket Bushing Insert Gasket Seat Ring Connection Elbow Hose Elbow Dowel - 7 Ring Seal Strut Gasket Plate Screen 6-77 Plug -5 7 Ring Spacer Washer Stud Washer Seal Hook Link Retainer S Bushing Seat S Bushing Bushing Tube Washer Stud Gasket Valve Assy Belt Tee Key Gasket Gasket Spacer Gasket Shield Seal Shaft Assy Ring Stud S Bushing Bushing Bushing Rocker Assy Gasket Pulley Ring Pulley Elbow Gasket Elbow Shim Cover Seat Fitting Zip Strap Shaft Zip Strap Insert Zip Strap Screw Lockwasher Cover Locknut Roller Gasket Body Spring Bracket Gasket Bracket Extension Washer Elbow Washer Valve Assy Washer Bushing Washer Gear Assy Lockplate Gear Lockplate Elbow Rod Assy Plunger Assy. 3-7 PC-06-3C Revised January

72 TIO-360-CA6D PARTS CATALOG S NUMERICAL INDEX (CONT.) PART NO. PART NAME PAGE NO. PART NO. PART NAME PAGE NO. 73 Seal -7 07A373 Bracket Socket F37 Strut Assy Ball Bearing 5-5 3C373 Crankshaft Assy. -5 0A96 Fitting Assy C3733 Cr shft. & Ct wt. Assy. -5 0A97 Elbow 7-7 3S969 Gear -5 0A960 Nipple -7 W696 Roller -5 0G9 Nipple 7-7 3B9553 Alternator Assy. 5-0G3 Nipple B9 Pulley 5-05R9950 Rod End 6-5 6A Turbocharger E Gasket 6-63B37 Manifold Assy A97 Bracket M935 Clamp Revised January 00 PC-06-3C

73 Avco Lycoming Williamsport Division TIO-360-CIA6D PARTS CATALOG Intentionally Left Blank