Diesel Engine. SERVICE PARTS LIST for V2203 -DI ( ) Tier /13

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1 Diesel Engine SERVICE PARTS LIST for V0 -DI ( -00) Tier --

2 SERVICE PARTS LIST for DIESEL ENGINE V0 -DI ( -00) Tier Carrier Corporation, 0 D Printed in U. S. A. April 0

3 INTRODUCTION This Parts List identifies service replacement parts for the Carrier Transicold models listed in Table --. These diesel engines are manufactured exclusively for Carrier Transicold transport refrigeration by Kubota. REPLACEMENT ENGINE PART NUMBER Table -. Model Chart MODEL NUMBER ENGINE TYPE ENGINE PART NUMBER PRIMARY USE V0L--DI--EB--CTD-- Tf.L (00 RPM) RG Genset V0L--DI--EB--CTD-- Tf.L (00 RPM) UG Genset ENGINE SERIAL NUMBER MATRIX Old Serial Number:... digits all in numerals -- Pre IDI Engine DIB... Current Serial Number: DIB Prefix with a digit number--pre DI Engine * Y A Lower digits in numerals rd Digit...Alphabetical Letter (Month of Manufacture) Alphabetical letter A,B C,D E,F G,H J,K L,M N,P Q,R S,T U,V W,X Y,Z Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec nd Digit...Alphabetical Letter or Number (Year of Manufacture) Alphabetical letter or numerals X Y A Year nd Digit...Alphabetical Letter or Number (Year of Manufacture) Alphabetical letter or numerals B C D E F G H J K L M N Year 0 st Digit...Number Where Engine is Produced Production Plant Sakai Production Line 0 V 0 SM Line Number Rinkai Tsukuba Air -Cooled Water -Cooled PTKI KET Gasoline Gasoline 0 0 A B * Beginning on June, 0 the -digit serial number will be replaced by the -digit serial number. The st digit will signify the location of engine manufacture to eliminate the possibility of duplicate serial numbers. i --

4 ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number Part No. Description of Part Quantity Required Address all correspondence for parts to the following address: CARRIER TRANSICOLD DIVISION Replacement Components Group, TR--0 P.O. Box 0, Syracuse, NY or Fax to : () -- GENERAL NOTES To find replacement parts, consult table of contents, and turn to the appropriate page for the illustrated breakdown of replacement parts. The following letter designations are used to classify parts throughout this list: A/R As Required NSS Not Sold Separately -- order next higher assembly or kit. NS Not Shown in the illustration. PL Purchase Locally. -- ii

5 TABLE OF CONTENTS INTRODUCTION... i REPLACEMENT ENGINE PART NUMBER... i ENGINE SERIAL NUMBER MATRIX... i ORDERING INSTRUCTIONS... ii GENERAL NOTES... ii. CRANKCASE.... OIL PAN.... CYLINDER HEAD.... GEAR CASE.... HEAD COVER.... OIL FILTER.... DIPSTICK.... OIL PUMP.... MAIN BEARING CASE CAMSHAFT AND IDLE GEAR SHAFT.... PISTON AND CRANKSHAFT.... FLYWHEEL.... FUEL CAMSHAFT.... ENGINE STOP LEVER.... FUEL/SPEED ACTUATOR.... INJECTION PUMP.... GOVERNOR.... SPEED CONTROL PLATE INJECTORS FUEL PUMP.... FUEL PUMP ASSEMBLY.... PULLEY.... FAN....a. RG....b. UG.... STARTER.... PLUG.... THERMOSTAT / COOLANT BOTTLE.... WATER PUMP.... VALVES AND ROCKER ARMS INTAKE MANIFOLD EXHAUST MANIFOLD.... GASKET KIT.... ACCESSORIES AND SERVICE PARTS... PART NUMBER INDEX Index- --

6 . CRANKCASE Thru CrankCase, Assembly -- Includes: Pin, Straight Pin, Straight Pin, Pipe Plug Cap, Sealing Cap, Sealing Plug Cap, Sealing Pin, Straight Cap, Sealing Pin, Straight Plug Gasket, Copper O--Ring Plug Gasket Adapter, Drain Cock Plug, Oil Gauge --

7 . OIL PAN Pan, Oil Piece Top Gasket, Oil Pan Cover Piece Cover, Oil Pan Piece Bottom Bolt Bolt, M SV Plug & Gasket -- Includes: Gasket, Copper O--Ring Bolt, M X MM Long Grade Screen Filter, Oil Pump Pickup Gasket, Copper O--Ring Plug Gasket, Oil Pan Plug Gasket, Copper O--Ring O--Ring, Oil Pickup Tube Bolt, Metric, M0 --

8 . CYLINDER HEAD Cylinder Head -- Includes: Guide, Intake ( Ream To Size ) Guide, Exhaust ( Ream To Size ) Cap, Sealing Cap, Sealing Plug Seat, Exhaust Valve Seat, Intake Valve Lifting Eye Washer, Plain M Washer, Spring M Nut, Hex M Stud Gasket, Cylinder Head (.MM Thick) Bolt, Cylinder Head Bolt --

9 . GEAR CASE

10 . Gear Case Gear Case Cover, Assembly -- Includes: Plug Gasket Pin, Straight Bolt Flange, Water Return Gasket, Return Flange Bolt, Flange Joint, Pipe Bolt, Flange Bolt, Flange Base, Oil Filter -- Includes: Plug Plug Bolt O--Ring Cover Bolt -- Includes: O--Ring Spring Ball Seat, Valve Bolt, Flange Bolt, Flange Sensor, Revolution (Speed) Bolt O--Ring Bolt / --

11 . HEAD COVER Cover, Cylinder Head -- Includes: Pipe, Water Return Screw, With Washer Cover, Breather Valve, Breather NSS Shield, Breather Bolt Gasket, Valve Cover Tube, Breather Clamp --

12 . OIL FILTER Cartridge, Oil Filter (ESI) --

13 . DIPSTICK Dipstick / Fill Cap O--Ring Tube, Oil Fill --

14 . OIL PUMP, Nut, Flange Gear, Oil Pump Drive Key, Feather Pump, Oil Gasket, Oil Pump Bolt Washer, Spring, M --

15 . MAIN BEARING CASE Case, Main Bearing, # -- Includes: Bolt, Main Bearing Case Bearing, Main STD (Single Pack) Case, Main Bearing, # -- Includes: Bolt, Main Bearing Case Bearing, Main STD (Single Pack) Case, Main Bearing, # -- Includes: Bolt, Main Bearing Case Bearing, Main STD (Single Pack) Case, Main Bearing, # -- Includes: Bolt, Main Bearing Case Bearing, Main STD (Single Pack) Bolt, Bearing Case Seal, Rear Oil Bolt Bolt Cover, Bearing Case Gasket, Case Cover Gasket, Bearing Case Bearing, Main STD (Single Pack) Bearing, Main 0.MM (Single Pack) Bearing, Main 0.MM (Single Pack) -- 0

16 0. CAMSHAFT AND IDLE GEAR SHAFT Push rod Tappet Camshaft Assembly -- Includes: Ball Key Feather Bolt Thrust Plate, Camshaft Gear, Camshaft Bolt, Flange Collar Gear, Idler -- Includes: Bushing, Idler Gear Bolt Shaft, Idler Gear --

17 . PISTON AND CRANKSHAFT 0 0 See Section. Item --

18 . PISTON AND CRANKSHAFT Piston, STD -- Includes: Piston, (+0.MM) -- Includes: Cir--Clip, Piston Pin Pin, Piston Ring Set, STD Ring Set, (+0.MM) Connecting Rod, Assembly -- Includes: Bushing, Piston Pin Bearing, Rod STD Bearing, Rod (+0.MM) Bearing, Rod (+0.MM) Bolt, Connecting Rod SV Crankshaft -- Includes: Wear Sleeve, Crankshaft Rear Ball Pin, Alignment Thrust washer, Kit STD Thrust washer, Kit (0.MM) Thrust washer, Kit (0.MM) Key Feather Bearing # Front Main STD Bearing # Front Main (-0.MM) Bearing # Front Main (-0.MM) Gear, Crankshaft Slinger, Oil O--Ring Wear Sleeve, Crankshaft Front Seal, Front Nut, Crankshaft --

19 . FLYWHEEL Bolt, Flywheel Flywheel Assembly -- Includes: Gear, Ring (Flywheel) Bolt Housing, Flywheel Cover Washer, Spring Bolt --

20 . FUEL CAMSHAFT : Includes Items Thru Camshaft, Fuel Injection Pump -- Includes: NSS Camshaft Gear, Injection Pump Ball Sleeve, Governor Ball Cir--Clip Bearing, Ball Case, Governor Ball Cir--Clip, Sleeve Key, Feather Bearing Cir--Clip, External Camshaft, Feed Pump Stopper, Fuel Camshaft Bolt --

21 . ENGINE STOP LEVER Idle Apparatus -- Includes: Assembly, Bolt Adjustment Nut Spring Ring Cap Gasket Gasket, Pump Cover Cover, Injection Pump Bolt Lever, Engine Stop -- Includes: Lever, Engine Stop Pin, Spring Seal, Oil Spring, Return Lever, Stop Nut, Flange Bolt Gasket, Plate Stud --

22 . FUEL/SPEED ACTUATOR Solenoid Assembly -- Includes: Guide, Solenoid O--Ring Stud Nut --

23 . INJECTION PUMP Injection Pump Assembly Shim (0.MM) Shim (0.00MM) Shim (0.0MM) A/R Shim (0.00MM) Shim (0.0MM) Stud Bolt, Flange Nut, Flange Gasket Screw, Air Bleed Valve, Fuel Bleed Bolt, Banjo Gasket Fitting, Banjo --

24 . GOVERNOR Lever Assembly, Fork -- Includes: Lever, Fork Shaft, Fork Lever Bolt, Flange Bolt Washer, Flange Holder, Fork Lever Bolt, Flange Bolt Spring, Governor --

25 . SPEED CONTROL PLATE 0 : Includes Items Thru Plate Assembly, Control -- Includes: Pin, Spring Lever, Speed Control Seal, Oil NSS Nut NSS Bolt, Idling Adjust Lever, Governor Spring, Return NSS Plate, Control Nut, Flange Bolt Stud Gasket, Plate Gasket Nut Bolt, Adjusting, Includes: Nut -- 0

26 . INJECTORS Pipe Assembly, Over Flow Pipe, Fuel Over Flow A/R Clamp, Hose Injector Assembly NSS Body, Injector NSS Nozzle, Injector O--Ring Gasket Clamp, Nozzle Bolt, Eye Bolt, Flange Gasket, Leak Off Line Pipe, Injection Cylinder # Pipe, Injection Cylinder # Pipe, Injection Cylinder # Pipe, Injection Cylinder # Clamp, Kit Injector Line A/R P/L Clamp, Cord --

27 0. FUEL PUMP Pump Assembly, Fuel Lift Gasket Banjo, Fitting Nut, M Washer, Spring, M Stud O--Ring Bolt, Banjo Gasket, Copper O--Ring Bolt Pipe, Oil Feed Lift Pump Bolt Fitting Holder, Fuel Lift Pump O--Ring --

28 . FUEL PUMP ASSEMBLY Pump Assembly, Fuel Lift -- Includes: ---- Bolt, Banjo ---- Gasket, Copper O--Ring Adapter O--Ring Spring, Pump Valve ---- Pump, Hand Priming Valve, Fuel Pump Cir--Clip Tappet Assembly Piston, Fuel Pump Spring, Fuel Pump Gasket, Copper O--Ring Plug, Fuel Pump ---- Bolt, Eye Joint -- Includes: ---- Filter (Brass) --

29 . PULLEY Pulley, Crankshaft Key, Feather --

30 . FAN.a. RG Fan Pulley, Fan Bolts.b. UG Fan Collar Pulley, Fan Bolts --

31 . STARTER SV Starter Assembly Bolt Stud Cord, Solenoid Nut, M Washer, Spring --

32 . PLUG Plug Washer, With Rubber Plug --

33 . THERMOSTAT / COOLANT BOTTLE Thermostat, Kit -- Includes: Gasket, Thermostat Housing Bolt Hose, By--pass -- Includes: Clamp Flange, Thermostat -- Includes: Pipe, Water Return Washer, Spring Nut, Hex M Bolt, M--. x MM Bolt, M x MM Long -- Grade Gasket, Thermostat Flange Stud Housing, Thermostat -- 0_ Bottle, Coolant (Genset Only) -- Includes: Cap Gasket Plate --

34 . WATER PUMP SV Pump Assembly, Water -- Includes: NSS Body, Water Pump Flange, Water Pump Kit, Water Pump -- Includes: NSS Impeller, Water Pump NSS Seal, Water Pump NSS Slinger NSS Shaft, Water Pump Gasket, Water Pump Stud Washer, Spring Nut, Hex M Bolt, M--. x MM Washer, Spring, M Bolt, M--.00 x MM Bolt, M X MM Long -- Grade --

35 . VALVES AND ROCKER ARMS Valve, Intake Valve, Exhaust Seal, Valve Stem Spring, Valve Retainer, Spring Keeper, Valve Cap, Valve Shaft, Rocker Arm Bracket, Rocker Arm Washer, Rocker Arm Shaft Washer, Plain Washer, Spring Bolt Spring, Rocker Arm Bolt Rocker Arm -- Includes: Nut, Rocker Arm Adjusting Screw, Rocker Arm Adjusting Pin, Spring -- 0

36 . INTAKE MANIFOLD Assembly, Manifold, Intake -- Includes: Pipe, Water Return Bolt Gasket Bolt, Flange A/R Bolt, Flange Flange, Air Cleaner Heater, Intake Air Gasket, Flange Flange, Air Cleaner -- Straight --

37 0. EXHAUST MANIFOLD Manifold, Exhaust Gasket, Muffler Flange Nut, Hex M Washer, Spring Gasket, Exhaust Manifold Stud Gasket, Exhaust Manifold --

38 . GASKET KIT 0 or 0 Thru 0 Thru Kit, Gasket -- Includes Gasket, Oil Pan Gasket, Oil Pan Cover Gasket, Gear Case Gasket, Return Flange Gasket, Bearing Case Gasket, Case Cover Gasket, IN--Manifold Gasket, A/C Flange Gasket, Exhaust Manifold Gasket, Exhaust Manifold Gasket, Muffler Flange Gasket, Head Cover Gasket, Oil Pump Gasket, Plate Gasket, Pump Cover Gasket, Water Flange Gasket, Water Pump Gasket, Thermostat --

39 . GASKET KIT - Continued O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring Gasket ---- Gasket Gasket Gasket Gasket Gasket Gasket Gasket Gasket Gasket Seal, Oil Seal, Oil Seal, Valve Stem Seal, Oil NS Head Gasket NS Kit, Gasket With Head Gasket --

40 . ACCESSORIES AND SERVICE PARTS Engine Control Unit (ENCU) Label, Pump Heater, Engine Block -- Includes: Extension Cord, Engine Block Heater (0 Long) --

41 PART NUMBER INDEX PART NO. PAGE NO , , , , , 0, , SV , PART NO. PAGE NO SV , ,, ,,, ,,, ,,, , , , PART NO. PAGE NO ,, , , ,, , , , , , , , Index-- --

42 PART NUMBER INDEX PART NO. PAGE NO , , ,, , , , , PART NO. PAGE NO , , , , ,, , , , PART NO. PAGE NO , , , , , -- Index--

43 PART NUMBER INDEX PART NO. PAGE NO , , , , , , PART NO. PAGE NO SV , , SV , 0 PART NO. PAGE NO , Index-- --

44 A member of the United Technologies Corporation family. Stock symbol UTX Carrier Transicold Division, Carrier Corporation P.O. Box 0 Syracuse, N.Y. U.S A

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