CH150 HOIST MATERIAL LIST (05617)
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1 CH150 HOIST MATERIAL LIST (05617) PACR WINCH DIVISION P.O. BOX 547 BROKEN ARROW, OK U.S.A PHONE (918) FAX (918) LIT2239 R1 6/2005 Printed in U.S.A. Copyright 2005 PACCAR Winch Division All rights reserved.
2 CH150 COMPONENTS
3 WINCH ASSEMBLY Sprag Clutch Assembly Brake Cylinder Assembly Primary Planet Carrier Assembly Output Planet Carrier Assembly Hydraulic Motor Assembly Auxiliary Brake Assembly Capscrew (1/2 NC X 1-1/2 G8 Z) Oil Sight Gauge Relief Valve/Vent Oil Seal Support End Plate Tie Plate Cable Drum Output Sun Gear Thrust Washer Ball Bearing O-Ring Oil Seal Cable Wedge (1/2 to 3/4 inch) (not shown) Primary Sun Gear Drum Closure Motor End Plate Lockwasher (1/2) Capscrew (1/2 NC X 3 G8 Z SPECIAL) Tie Plate Approval Plate Drive Screw O-Ring Flush Plug Reducer Fitting Adapter Elbow, 90 Deg Hose Assembly (14 in.) Combination Valve Lockwasher (3/8 split Z) Capscrew (3/8 NC X 4 G8 Z) Cap Elbow, 90 Deg PA6D7573 Clip Hose Assembly (24 in.) Hose Assembly (40 in.) Adapter Thrust Washer (0.090 in.) Thrust Bearing Thrust Washer (0.060 in.) Ring Gear Ring Gear Adapter 1 SPRAG CLUTCH ASSEMBLY 1 NSS Sprag Clutch 1 2 NSS Outer Brake Race 1 3 NSS Inner Brake Race Sprag Bearing Sprag Bearing Retainer Snap Ring Retaining Ring 1 * NSS - Not Serviced Separately. Order complete brake clutch assembly no
4 BRAKE CYLINDER ASSEMBLY Brake Cylinder Brake Piston Brake Piston Plate Backup Plate Belleville Spring Spring Guide Retaining Ring Snap Ring Snap Ring O-Ring O-Ring Backup Ring Backup Ring Street Elbow - 45 o Steel Disc Friction Disc Motor Adapter O-Ring Brake Plate Spacer Pipe Nipple O-Ring 1 PRIMARY PLANET CARRIER ASSEMBLY Primary Planet Carrier Primary Planet Gear Primary Planet Gear Shaft Thrust Washer Roller Bearing Spirol Pin Thrust Plate 1
5 OUTPUT PLANET CARRIER ASSEMBLY Spirol Pin Output Planet Carrier Output Planet Gear Output Planet Gear Shaft Thrust Washer Roller Bearing Bearing Spacer 3
6 MOTOR ASSEMBLY (Single Speed with Auxiliary Brake) Hydraulic Motor (12.03 cu in.) Brake Valve Assembly O-Ring Capscrew, Sock Hd (1/2 NC X 4-1/2 G8 Z) Capscrew (1/2 NC X 1-3/4 G8 Z) Lockwasher (1/2) Elbow Fitting Elbow Fitting Elbow Fitting Hose Assembly (14 in.) Tee, Male Branch Cap Nut Hose Assembly (10 in.) Needle Valve Tee, Female Pipe O-Ring Spacer Block O-Ring Capscrew, Sock Hd (1/2 NC X 1-3/4 G8 Z) Elbow, 90 deg Male 2
7 Auxiliary Brake Parts Brake Shaft Brake Housing Cover Piston Divider Plate Brake Plate Thrust Washer Ball Bearing Spacer Spring O-Ring O-Ring Backup Ring O-Ring Backup Ring Washer Capscrew 16
8 MODEL NUMBER AND SERIAL NUMBER MODEL NUMBER AND SERIAL NUMBER When information on a hoist is needed, always refer to the model number and serial number. Both are located on the top of the motor side end plate as indicated. RECOMMENDED PLANETARY GEAR OIL PREVAILING AMBIENT TEMPERATURE o F o F EXXON SPARTAN EP150 OR EQUIVALENT AGMA 4 EP, ISO VG 150 MOBIL SHC 629 or 630 SYNTHETIC OR EQUIVALENT EXXON SPARTAN EP220 OR EQUIVALENT AGMA 5 EP, ISO VG 220 o C o C i CH 150 A - AB CONSTRUCTION HOIST EXPLANATION OF MODEL NUMBER MAX RATING DESIGN MODEL AUXILIARY BRAKE GEAR RATIO MOTOR SIZE DRUM SIZE CH DESIGNATES CONSTRUCTION HOIST 150 DESIGNATES 15,000 LB FIRST LAYER LINE PULL A DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES AB DESIGNATES AUXILIARY BRAKE OPTION 23 DESIGNATES TOTAL GEAR REDUCTION 120 DESIGNATES HYDRAULIC MOTOR DISPLACEMENT IN CU IN/REV (DECIMAL POINT ELIMINATED EXAMPLE CU IN/REV) 01 DESIGNATES THE DRUM OPTION 1 PERMITS TESTING AND INSPECTION PER API 2C FOR OFFSHORE CRANES OPTION Oil Capacities - 01 Drum 33 pints (15.6 L) Capacities are approximate. Fill hoist to center of sight gauge in support endplate with drum in a horizontal position. NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING. Texaco Meropa 150, previously used as factory fill, may no longer be widely available due to current market conditions. As of mid-year 2002, planetary hoists are factory filled with Exxon Spartan EP150, or equivalent. The chart below relates the Texaco products to 4 currently available oils. Consult your oil supplier for other equivalent oils if required. Texaco Exxon Mobil Shell Chevron Meropa 150 Meropa 220 Spartan EP 150 Mobilgear 629 Omala 150 Spartan EP 220 Mobilgear 630 Omala 220 American Industrial Oils 150 American Industrial Oils 220 9/2002
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