2475 Air Compressor Parts List

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Marshall Sherman Roberts
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2475 Air Compressor Parts List C.C.N : 22400394 REV.

1 2475 Air Compressor Parts List C.C.N : REV. : A DATE : JANUARY 2004

3 3 FIGURE 1. COMPRESSOR FRAME ASSEMBLY. ITEM FRAME, COMPRESSOR ASSEMBLY, CRANKSHAFT COMPLETE NSS CRANKSHAFT BEARING, BALL SPACER, CRANKSHAFT BEARING BEARING, BALL WITH SNAP RING RING, BEARING RETAINER KEY, WOODRUFF BUSHING, CRANKPIN LOCKWASHER, SPRING - 3/4" NUT, HEX CAP, CRANKPIN CAPSCREW LOCKWIRE ROD, CONNECTING COVER, FRAME END GASKET, FRAME END COVER 1 ITEM CAPSCREW, HEX - 5/16-18 X 1" GASKET, COPPER WASHER - 5/16" PLUG, OIL FILLER - COMPLETE NSS PLUG, OIL FILLER O-RING, OIL FILLER PLUG ASSEMBLY, SHAFT END COVER NSS L COVER, SHAFT END L SEAL GASKET, SHAFT END COVER BRACKET, INTERCOOLER CLAMP BELTWHEEL ELECTRIC MOTOR DRIVE BELTWHEELGASOLINE ENGINE DRIVE CAPSCREW, HEX - 1/2-13 X 3/4" GASKET, COPPER BAFFLE, OIL LEVEL SWITCH CAPSCREW KIT, LOW OIL LEVEL SWITCH 1

4 4 FIGURE 2. HIGH PRESSURE VALVE PLATE ASSEMBLY. FIGURE 3. LOW PRESSURE VALVE PLATE ASSEMBLY. ITEM REF ASSEMBLY, VALVE PLATE - HIGH 1 PRESSURE 2-1 NSS PLATE, VALVE - HIGH PRESSURE VALVE, FINGER - INLET RETAINER, VALVE HP SCREW, HEX HEAD - M3 X NUT, HEX - M3 WITH LOCKWASHER RETAINER, FINGER VALVE - 1 DISCHARGE VALVE, FINGER - DISCHARGE VALVE, DAMPER - DISCHARGE 1 ITEM REF ASSEMBLY, VALVE PLATE NSS PLATE, VALVE - LOW PRESSURE VALVE, FINGER - INLET RETAINER, FINGER VALVE - INLET SCREW, HEX HEAD - M4 X NUT, HEX - M4 WITH LOCKWASHER VALVE, FINGER - DISCHARGE VALVE, DAMPER - DISCHARGE VALVE, RETAINER - DISCHARGE 1 FASTENER TORQUE REQUIREMENTS FOR BARE COMPRESSOR PUMP Torque values for critical nut, bolt, and capscrew fasteners are listed below. Gradually and evenly in two stages, tighten each fastener to the final torque using a criss-cross tightening sequence. Use only calibrated torque wrenches. THREADED FASTENER LOCATION TORQUE HIGH PRESSURE HEAD BOLT 75 LOW PRESSURE HEAD BOLT 75 CYLINDER FLANGE 50 FRAME END COVER 17 SHAFT END COVER 17 CRANKPIN CAP 11 HIGH PRESSURE VALVE - IN IN LB LOW PRESSURE VALVE - IN IN LB HIGH PRESSURE VALVE - OUT IN LB LOW PRESSURE VALVE - OUT IN LB BELTWHEEL 60

5 5 FIGURE 4. MODEL 2475 BARE COMPRESSOR PUMP. ITEM PISTON, AIR - COMPLETE - 2.5" HIGH 1 PRESSURE 4-2 NSS PISTON - AIR - 2.5" PIN, PISTON RING, LOCK SET, PISTON RING - 2.5" GASKET, CYLINDER/FLANGE CYLINDER - 2.5" - HIGH PRESSURE CAPSCREW, HEX - 1/2-13 X 1-1/4" GASKET, COPPER - 1/2" O-RING, VALVE PLATE - HIGH 1 PRESSURE ASSEMBLY, VALVE PLATE - HIGH 1 PRESSURE (SEE FIGURE 2) GASKET, AIRHEAD - HIGH PRESSURE 1 ITEM AIRHEAD - HIGH PRESSURE PISTON, AIR - COMPLETE - 4" - LOW 1 PRESSURE 4-15 NSS PISTON, AIR - 4" PIN, PISTON RING, LOCK SET, PISTON RING - 4" CYLINDER, - 4" LOW PRESSURE GASKET, VALVE PLATE - LOW 1 PRESSURE ASSEMBLY, VALVE PLATE - LOW 1 PRESSURE (SEE FIGURE 3) GASKET, AIRHEAD - LOW PRESSURE AIRHEAD - LOW PRESSURE CAPSCREW, HEX - 1/2-13 X 1-3/4" 8

6 6 FIGURE 5. TYPICAL MODEL 2475 INTERCOOLER ASSEMBLY. ITEM ASSEMBLY, INTERCOOLER NSS INTERCOOLER NUT, TUBE - 3/4" CONNECTOR, TUBE CLAMP, INTERCOOLER WASHER, FLAT - 1/4" LOCKWASHER, SPRING - 1/4" NUT, HEX - 1/ CONNECTOR, TUBE ELBOW, TUBE 1 ITEM ASSEMBLY, TUBE - BREATHER VALVE, RELIEF - 80 PSIG FILTER, INLET - COMPLETE MICRON ELEMENT, FILTER - 10 MICRON FILTER, INLET - COMPLETE - 4 MICRON ELEMENT, FILTER - 4 MICRON ELBOW, STREET 1

7 7 SIMPLEX ELECTRIC MOTOR MODELS AIR COMPRESSOR PUMP AIR COMPRESSOR PUMP GROUP PUMP, BARE COMPRESSOR CAPSCREW, HEX - 1/2-13 X 1-1/2 (TO MOUNT 4 PUMP TO BASE) NIPPLE, CLOSE 3/4 X 1-3/ LOCKWASHER, SPRING - 1/2 (FOR PUMP 4 MOUNTING CAPSCREWS) CONTROLS COMMON VALVE, SAFETY / RELIEF PSIG VALVE, SAFETY / RELIEF (DISCHARGE) PSIG GAUGE, AIR PRESSURE PSIG, 1/4 NPT, 1 9 O'CLOCK PLUG, PIPE - 1/4 1 CENTER DISCHARGE UNITS SWITCH, PRESSURE - SIEMENS W / UNLOADER 1 VALVE & LEVER ASSEMBLY, TUBE - PRESSURE SWITCH TO 1 CHECK VALVE ASSEMBLY, DISCHARGE TUBE VALVE, CHECK - 5/8 T X 3/4 NPT ELBOW, TUBE - 3/4 X 3/4 WITH PORT TUBE ELBOW - 5/8 X 1/ NIPPLE, CLOSE - 1/4 X 7/8 1 FULLY PACKAGED UNITS SWITCH, PRESSURE - SIEMENS W / UNLOADER VALVE (FULLY PACKAGED UNITS) TEE, MALE BRANCH -1/ ASSEMBLY, TUBE - PRESSURE SWITCH TO 1 CHECK VALVE 2475N NEMA 1 IFCV ASSEMBLY, TUBE - PRESSURE SWITCH TO 1 CHECK VALVE 2475D NEMA 1 IFCV ASSEMBLY, TUBE - UNL 2475N7.5 PRESS SW 11 TO CK VLV W/ROT SWITC ASSEMBLY, TUBE - MM/CK VLV/ACA C 2475N 1 (INV CK VLV) ASSEMBLY, TUBE - N4 PS/CK VLV 2475D (INV 1 CK VLV) ASSEMBLY, TUBE - MM/CK VLV/TEB G 2475N ASSEMBLY, TUBE - PRESSURE SWITCH TO 1 CHECK VALVE 2475N (SIEMENS) ASSEMBLY, TUBE - PRESSURE SWITCH TO 1 CHECK VALVE 2475D (SIEMENS) ASSEMBLY, TUBE - PRESSURE SWITCH TO 1 CHECK VALVE 2475N7.5 (SIEMENS) ASSEMBLY, TUBE - PRESSURE SWITCH TO 1 CHECK VALVE 2475N ASSEMBLY, TUBE - PRESSURE SWITCH TO 1 CHECK VALVE 2475N ASSEMBLY, TUBE - PRESSURE SWITCH TO 1 CHECK VALVE 2475D NIPPLE, LONG - 1/4 X CONNECTOR, MALE - 1/4 X 1/4 1 AIR RECEIVER TANK TANK, AIR RECEIVER - 80 GALLON VERTICAL 1 (CENTER DISCHARGE UNITS) TANK, AIR RECEIVER - 80 GALLON VERTICAL 1 (FULLY PACKAGED UNITS) TANK, AIR RECEIVER - 80 GALLON 1 HORIZONTAL (175 PSIG UNITS) TANK, AIR RECEIVER - 80 GALLON 1 HORIZONTAL (250 PSIG UNITS) VALVE, BALL - 3/4 (CENTER DISCHARGE 1 UNITS) VALVE, BALL - 3/4 (FULLY PACKAGED UNITS) VALVE, MANUAL DRAIN (CENTER DISCHARGE UNITS) 1 1 BASEPLATE BASEPLATE PACKAGE GROUP ASSEMBLY, SUBBASE ASSEMBLY, PRESSURE SWITCH TUBE CLAMP 2 STARTERS CENTER DISCHARGE UNITS STARTER, 5HP STARTER, 5HP STARTER, 5HP STARTER, 5HP STARTER, 5HP STARTER, 5HP STARTER, 7.5HP STARTER, 7.5HP STARTER, 7.5HP STARTER, 7.5HP STARTER, 7.5HP PLATE, STARTER MOUNT 1 FULLY PACKAGED UNITS STARTER, 5HP STARTER, 5HP STARTER, 5HP STARTER, 5HP - 230/ STARTER, 5HP STARTER, 5HP STARTER, 7.5HP - 230/ STARTER, 7.5HP STARTER, 7.5HP STARTER, 7.5HP ELECTRIC DRAIN COMMON ELBOW, STREET - 1/ DRAIN, EDV ELECTRIC CONNECTOR, SWIVEL - FEMALE 1 VERTICAL TANK UNITS NIPPLE, LONG - 1/2 X 4-1/ COUPLING, BRASS - 1/ NIPPLE, LONG - 1/2 X 6 1 DRIVE MOTORS - CENTER DISCHARGE UNITS MOTOR, 5HP MOTOR, 5HP - 230/ MOTOR, 5HP MOTOR, 5HP MOTOR, 5HP MOTOR, 5HP MOTOR, 7.5HP MOTOR, 7.5HP - 230/ MOTOR, 7.5HP BELTS BELT, V - A62 (5HP CENTER DISCHARGE UNITS) BELT, V - A70 (5HP FULLY PACKAGED UNITS) BELT, V - A60 (7.5HP CENTER DISCHARGE 1 UNITS) MOTORS - FULLY PACKAGED UNITS MOTOR, 5HP MOTOR, 5HP MOTOR, 5HP MOTOR, 5HP - 230/ MOTOR, 5HP SHEAVE SETS SET, SHEAVE (5HP) SET, SHEAVE (7.5HP, ) SET, SHEAVE (7.5HP, ALL EXCEPT ) 1 COMMON CAPSCREW, SERRATED WASHER HEAD - 3/8-16 X 1 (MOTOR MOUNTING) NUT, CONICAL KEPS - 3/8 (MOTOR MOUNTING) VAR 4

8 8 AIR COOLED AFTERCOOLER (ACAC) VALVE,SAFETY(DISCH)325PS SA25-0A TUBE ASSY,COMPR/ACAC / TUBE ASSY, ACAC/RECVR 2475N IFCV TUBE ASSY, ACAC/RECVR 2475D IFCV TUBE ELBOW 5/8X1/2 75A10B IFHD COIL, AFTERCOOLER MODINE HP VALVE, CHECK 3/4" X 5/8T W/ 1/4" & 1/4T PORTS 1 BELTGUARD WIRE STYLE (CENTER DISCHARGE UNITS) BACK, BELTGUARD - WIRE FRONT, BELTGUARD - WIRE CLIP, PVC COATED WASHER, FLAT - 1/4 ZINC CAPSCREW, SELF-TAP - 1/4-20 X 1/ BRACE, WIRE BELTGUARD 1 SHEET METAL STYLE (FULLY PACKAGED UNITS) BACK, BELTGUARD - SHEET METAL BRACE, SHEET METAL BELTGUARD (ATTACH TO 1 LOW PRESSURE HEAD) BRACE, SHEET METAL BELTGUARD (ATTACH TO 1 HIGH PRESSURE HEAD) COVER, AIR COOLED AFTERCOOLER SCREW, SELF-TAPPING - 3/8-16 X 3/ SCREW, SELF-DRILL - 1/

9 9 DUPLEX ELECTRIC MOTOR MODELS AIR COMPRESSOR PUMP PUMP, BARE COMPRESSOR CAPSCREW, HEX - 1/2-13 X 1-1/2 (TO MOUNT 8 PUMP TO BASE) LOCKWASHER, SPRING - 1/2 (FOR PUMP 8 MOUNTING CAPSCREWS) CONTROLS SWITCH, PRESSURE - WITH UNLOADER VALVE SWITCH, PRESSURE NIPPLE, CLOSE GAUGE, PRESSURE PLUG, PIPE ASSEMBLY, SHUTTLE VALVE ASSEMBLY, TUBE - IC/IC D TANK (LEAD/LAG) ASSEMBLY, TUBE - PL.UNL SH VLV/DUP 1 SIEMENS D BASE PACKAGE TANK, AIR RECEIVER D TANK, AIR RECEIVER E ASSEMBLY, BALL VALVE - 3/4" (2-2475D) ASSEMBLY, BALL VALVE - 1" (2-2475E) ASSEMBLY, TUBE - REC / MTD BLOCK RIGHT 1 HAND (2-2475E7.5) ASSEMBLY, TUBE - REC / MTD BLOCK LEFT 1 HAND (2-2475E7.5) ASSEMBLY, TUBE - REC / MTD BLOCK RIGHT 1 HAND (2-2475D5) ASSEMBLY, TUBE - REC / MTD BLOCK LEFT 1 HAND (2-2475D5) ASSEMBLY, TUBE - REC / MTD BLOCK RIGHT 1 HAND (2-2475E5) ASSEMBLY, TUBE - REC / MTD BLOCK LEFT 1 HAND (2-2475E5) VALVE, SAFETY/ RELIEF PSIG CONNECTOR, MALE - 5/16 X 1/ PLUG, PIPE - 1/4 (2-2475E) ASSEMBLY, TUBE - SHUTTLE VALVE / I/C TEE 1 (2-2475E) TEE, MALE TUBE - 5/16 X 1/ BUSHING, REDUCER - 3/4 X 1/ BUSHING, REDUCING - 1-1/2 X 1 1 MOTORS MOTOR, 7.5 HP MOTOR, 7.5 HP - 230/ MOTOR, 7.5 HP CAPSCREW, 3/8-16 X CLAMP, MOTOR BOLT, BELT TIGHTENER CLIP, BELT TIGHTENER NUT, CONICAL KEPS - 3/ SET, SHEAVE BELT, V - A74 2 ALTERNATORS ALTERNATOR, 7.5 HP ALTERNATOR, 7.5 HP ALTERNATOR, 7.5 HP ALTERNATOR, 7.5 HP SCREW, TAPPING - 1/4-20 X 1/ BRACKET, ALTERNATOR SCREW, SELF-TAPPING - 3/8-16 X 3/4 4 VAR. HEATER 6 AIR COOLED AFTERCOOLER BUSHING, REDUCING - 1-1/2 X TEE, PIPE - 1" NIPPLE, CLOSE 1 X 1-1/ BUSHING, REDUCING -1X3/ VALVE, CHECK - 3/4 X 3/ VALVE, SAFETY / RELIEF - DISCHARGE (325 2 PSIG) ASSEMBLY, TUBE - ACAC / TANK ASSEMBLY, TUBE - PUMP / ACAC COIL, AFTERCOOLER - 7.5HP 2 BELTGUARD BACK, BELTGUARD - SHEET METAL BRACE, SHEET METAL BELTGUARD (ATTACH TO 2 LOW PRESSURE HEAD) BRACE, SHEET METAL BELTGUARD (ATTACH TO 2 HIGH PRESSURE HEAD) COVER, AIR COOLED AFTERCOOLER SCREW, SELF-TAPPING - 3/8-16 X 3/ SCREW, SELF-DRILL - 1/ PNEUMATIC DRAIN VALVE ASSEMBLY, PNEUMATIC DRAIN VALVE TEE, MALE RUN ASSEMBLY, TUBE - DRAIN VALVE TO 1 COMPRESSOR ASSEMBLY, TUBE - CONDENSATE ELBOW, TUBE - 5/16 X 1/4 1

10 10 GASOLINE ENGINE MODELS TUBING GROUP ASSEMBLY, DISCHARGE TUBE - KOHLER 1 BASEPLATE MOUNTED UNITS ASSEMBLY, DISCHARGE TUBE - KOHLER TANK 1 MOUNTED UNITS ASSEMBLY, DISCHARGE TUBE - KAWASAKI 1 BASEPLATE MOUNTED UNITS ASSEMBLY, DISCHARGE TUBE - KAWASAKI TANK 1 MOUNTED UNITS ASSEMBLY, DISCHARGE TUBE - HONDA 1 BASEPLATE MOUNTED UNITS ASSEMBLY, DISCHARGE TUBE - HONDA TANK MOUNTED UNITS 1 CONTROLS GROUP CONTROL, THROTTLE SLOWDOWN - KOHLER 1 BASEPLATE MOUNTED UNITS CONTROL, THROTTLE SLOWDOWN - KOHLER 1 TANK MOUNTED UNITS CONTROL, THROTTLE SLOWDOWN - KAWASAKI 1 UNITS CONTROL, THROTTLE SLOWDOWN - HONDA 1 UNITS VALVE, AUXILIARY * VALVE, SAFETY / RELIEF PSIG 1 DISCHARGE * VALVE, SAFETY / RELIEF PSIG RECEIVER * MUFFLER, DISCHARGE UNLOADER GAUGE, PRESSURE - BASEPLATE MOUNTED 1 UNITS GAUGE, PRESSURE - TANK MOUNTED UNITS TUBE ELBOW 5/8X1/2 (ALL) NIPPLE, PIPE - 1/2" X 3" (KAWASAKI TANK 1 MOUNTED) NIPPLE, PIPE - 1/2" X 4" (KOHLER / HONDA TANK 1 MOUNTED) AIR RECEIVER TANK GROUP TANK, AIR RECEIVER - BASEPLATE MOUNTED 1 UNITS TANK, AIR RECEIVER - KOHLER / HONDA TANK 1 MOUNTED UNITS TANK, AIR RECEIVER - KAWASAKI TANK 1 MOUNTED UNITS VALVE, SERVICE VALVE, MANUAL DRAIN KIT, VIBRATION MOUNT - HONDA TANK 1 MOUNTED UNITS BRACKET, TANK MOUNTING - BASEPLATE 2 MOUNTED UNITS BOLT, U - BASEPLATE MOUNTED UNITS 2 BASEPLATE UNIT GROUP SUBBASE, KOHLER BASEPLATE MOUNTED UNITS SUBBASE, HONDA BASEPLATE MOUNTED UNITS SUBBASE, KAWASAKI BASEPLATE MOUNTED 1 UNITS BUSHING, 3/4 X 1/4 (BASEPLATE MOUNTED 2 UNITS) BUSHING, REDUCING - 3/4 X 1/2 (BASEPLATE 1 MOUNTED UNITS) CAPSCREW, HEX - 3/8-16 X 1-1/2 (BASEPLATE 4 MOUNTED UNITS) LOCKWASHER, 5/16 (BASEPLATE MOUNTED 4 UNITS) NUT, WHIZ-LOCK - 5/16-18 (BASEPLATE MOUNTED UNITS) BRACE, BELTGUARD - LP- KAWASAKI UNITS BRACE, BELTGUARD - HONDA UNITS BRACE, BELTGUARD - HP - KOHLER UNITS BRACE, BELTGUARD - HP - KAWASAKI UNITS SCREW, SELF-TAPPING - 3/8-16 X 3/4 VAR SCREW, SELF-DRILLING - 1/4-14 VAR WASHER, FLAT - 3/8 - KAWASAKI UNITS 2 ENGINE & DRIVE GROUP ENGINE, KOHLER - NO ALTERNATOR ENGINE, KOHLER - WITH ALTERNATOR ENGINE, KAWASAKI - NO ALTERNATOR ENGINE, KAWASAKI - WITH ALTERNATOR ENGINE, HONDA BELT, DRIVE - KOHLER UNITS BELT, DRIVE - KAWASAKI UNITS BELT, DRIVE - HONDA UNITS SHEAVE, KOHLER ENGINE SHEAVE, KAWASAKI ENGINE SHEAVE, HONDA ENGINE CLAMP, ENGINE - KAWASAKI UNITS TENSIONER, BELT - KAWASAKI UNITS (INCL 1 CLAMP, MOUNTING CAPSCREWS, TENSIONING BOLT & CLIP) TENSIONER, BELT - KOHLER & HONDA UNITS CLIP, BELT TIGHTENER - KOHLER & HONDA 1 UNITS BRACE, ENGINE / COMPRESSOR - HONDA UNITS BRACE, ENGINE / COMPRESSOR - KOHLER UNITS KEY, KOHLER & HONDA UNITS 1 MISCELLANEOUS HARDWARE & FITTINGS NIPPLE, CLOSE - 1/2 X 1-1/8 - KAWASAKI 1 BASEPLATE MOUNTED UNITS ELBOW, STREET - 1/8 X 1/8 - KAWASAKI 1 BASEPLATE MOUNTED UNITS CAPSCREW, 5/16-18 X 1-3/4 - KAWASAKI UNITS NUT, WHIZ-LOCK - 5/ KAWASAKI UNITS CAPSCREW, 3/8-16 X1-HONDA UNITS CAPSCREW, 3/8-16 X 1-1/2 - KOHLER & HONDA 3 UNITS CAPSCREW, 7/16-14X1-1/4 - KOHLER 1 BASEPLATE MOUNTED UNITS CAPSCREW, HEX - 7/16 X 1-1/4 - KOHLER TANK 1 MOUNTED UNITS NUT, WHIZ-LOCK - 3/8-16 (KOHLER / HONDA) NUT, HEX - 1/2 - KOHLER & HONDA UNITS WASHER, FLAT - 3/8 - KAWASAKI UNITS WASHER, FLAT - 7/16 (2475X12.5G) VAR LOCKWASHER, 7/16 - KOHLER UNITS 1 COMPRESSOR PUMP GROUP PUMP, BARE COMPRESSOR (INCL STD FILTER & 1 INTERCOOLER SAFETY / RELIEF VALVE) CAPSCREW, HEX - 1/2-13 X 1-1/ LOCKWASHER, SPRING - 1/2 4 BELTGUARD GROUP BACK, BELTGUARD - KOHLER UNITS BACK, BELTGUARD - KAWASAKI UNITS BACK, BELTGUARD - HONDA UNITS FRONT, BELTGUARD - KOHLER UNITS FRONT, BELTGUARD - KAWASAKI UNITS FRONT, BELTGUARD - HONDA UNITS BRACE, BELTGUARD - LP - KOHLER UNITS 1

11 11 SERVICE AND ACCESSORY PARTS AND KITS SERVICE START-UP KITS Each Start-Up Kit contains the necessary quantities of All-Season Select Lubricant and standard air filter element(s) to start-up and maintain your compressor for the first year. Start-Up Kits for engine driven models include a replacement engine air filter, engine oil filter and engine oil. See the engine manufacturer s instructions for more detailed engine care information. CCN DESCRIPTION MODELS KIT, START-UP ELECTRIC MOTOR MODELS KIT, START-UP HONDA ENGINE MODELS KIT, START-UP KOHLER ENGINE MODELS KIT, START-UP KAWASAKI ENGINE MODELS MAINTENANCE PAKS Maintenance paks contain all the parts necessary for one complete routine maintenance of your compressor. All-Season Select Lubricant, air filter elements and gaskets are included. CCN DESCRIPTION PAK, MAINTENANCE STEP SAVER KITS Step Saver Kits provide all the parts required to perform common repair or scheduled maintenance tasks, such as piston ring replacement or valve replacement. CCN DESCRIPTION KIT, VALVE KIT, RING KIT, BEARING & ROD* KIT, GASKET * To repair grooved crankshaft journals, order Shaft Repair Kit along with the Bearing & Rod Kit. OVERHAUL KITS CCN DESCRIPTION KIT, OVERHAUL RECOMMENDED SPARES ITEM GASKET, FRAME END COVER O-RING, OIL FILLER PLUG L SEAL GASKET, SHAFT END COVER 1 REF ASSEMBLY, VALVE PLATE - HIGH 1 PRESSURE REF ASSEMBLY, VALVE PLATE PISTON, AIR - COMPLETE - 2.5" HIGH 1 PRESSURE SET, PISTON RING - 2.5" GASKET, CYLINDER/FLANGE O-RING, VALVE PLATE - HIGH 1 PRESSURE GASKET, AIRHEAD - HIGH PRESSURE PISTON, AIR - COMPLETE - 4" - LOW 1 PRESSURE SET, PISTON RING - 4" GASKET, VALVE PLATE - LOW 1 PRESSURE GASKET, AIRHEAD - LOW PRESSURE 1 GASOLINE ENGINE PARTS CCN DESCRIPTION MODELS FILTER, OIL KOHLER ENGINE MODELS FILTER, AIR KOHLER ENGINE MODELS PRE FILTER KOHLER ENGINE MODELS KIT, MUFFLER KOHLER ENGINE MODELS FILTER, OIL KAWASAKI FILTER, AIR KAWASAKI PRE FILTER KAWASAKI COMPRESSOR LUBRICANT All Season T30 Select is a synthetic fluid specifically formulated to protect and preserve your Ingersoll-Rand small reciprocating air compressor through a broad range of temperature as well as better start-up in colder climate conditions. With its outstanding formulation, All Season T30 Select enables you to run 2000 hours of service between changeouts under normal operating conditions. PART NO. DESCRIPTION LUBRICANT, ALL SEASON SELECT - QUART LUBRICANT, ALL SEASON SELECT - CASE OF 12 QUARTS ACCESSORIES INSTALLATION KITS Each Installation Kit combines vibration pads and flexible hose into one kit. The kit consists of (4) 5X5vibration pads and (1) ¾X13flexible hose. CCN DESCRIPTION KIT, INSTALLATION SILENCERS Silencers provide excellent noise reduction (2 DBA or 35% reduction in operating noise level) with no pressure drop. CCN DESCRIPTION SILENCER VIBRATION PADS Vibration pads are designed to absorb 40-60% of the sound and vibration of your compressor. CCN DESCRIPTION PAD, VIBRATION 4X4STEEL PLATE PAD, VIBRATION 5X5STEEL PLATE PAD, VIBRATION 4X4CORK PAD, VIBRATION 5X5CORK PAD, VIBRATION 6X6CORK FLEX HOSES Flex Hoses give flexibility to compressed air piping systems. They provide thermal growth absorption, misalignment compensation, vibration isolation, reduced stress forces on compressor housings and noise reduction. CCN DESCRIPTION HOSE, FLEX ½X HOSE, FLEX ½X HOSE, FLEX ½X HOSE, FLEX ¾X HOSE, FLEX ¾X HOSE, FLEX ¾X HOSE, FLEX ¾X HOSE, FLEX 1X HOSE, FLEX 1X HOSE, FLEX 1X HOSE, FLEX 1X HOSE, FLEX 1-½ X HOSE, FLEX 1-½ X 20-½ HOSE, FLEX 1-½ X 24 Y-STRAINERS Y-Strainers are designed to prevent foreign particles and sludge from moving downstream. CCN DESCRIPTION Y-STRAINER, 1/ Y-STRAINER, 1/2 INTERCOOLER SEPARATOR KITS Intercooler Separator Kits remove condensate between the first and second stages. CCN DESCRIPTION KIT, INTERCOOLER SEPARATOR

12 12 EXTERNAL CRANKCASE HEATER KITS External crankcase heaters are recommended when ambient temperatures are consitently below 32 F (0 C). An easy-to-install external creankcase heater kit is intended for aftermarket use. Two kits may be required for some applications. CCN DESCRIPTION KIT, EXTERNAL CRANKCASE HEATER CONSTANT SPEED CONVERSION KITS Extend the life of your compressor in hot and humid operating conditions by installing Constant Speed Control. CCN DESCRIPTION MODELS KIT, CONSTANT SPEED CONVERSION 2475N5/7.5 W/4-FOOT RECEIVER KIT, CONSTANT SPEED CONVERSION 2475N7.5 W/3-FOOT RECEIVER KIT, CONSTANT SPEED 2475D5 CONVERSION KIT, CONSTANT SPEED CONVERSION 2475N5 W/3-FOOT RECEIVER BATTERY SUPPORT KITS The Battery Support Kit will allow a battery to be conveniently mounted on the Kohler, Honda and kawasaki engine driven compressors. The kit contains the battery support, battery hold-down frame and attachment hardware. CCN DESCRIPTION MODELS KIT, BATTERY SUPPORT KOHLER, HONDA, KAWASAKI ENGINE MODELS VINYL COVERS Flame retardant vinyl covers are designed to protect gasoline engine compressors from the elements. CCN DESCRIPTION MODELS COVER, VINYL KOHLER, HONDA, KAWASAKI ENGINE MODELS

13 13 GENERAL ARRANGEMENT DRAWINGS BARE COMPRESSOR PUMP G

14 14 BASEPLATE MOUNTED UNIT WITH ELECTRIC MOTOR G

15 15 80-GALLON HORIZONTAL TANK MOUNTED UNIT G

16 16 80-GALLON VERTICAL TANK MOUNTED UNIT FULLY PACKAGED G

17 17 80-GALLON VERTICAL TANK MOUNTED UNIT G

18 18 TANK MOUNTED DUPLEX UNIT WITH 5 HP MOTORS G

19 19 TANK MOUNTED DUPLEX UNIT WITH 7.5 HP MOTORS G

20 20 BASEPLATE MOUNTED UNIT WITH KAWASAKI ENGINE G

21 21 TANK MOUNTED UNIT WITH KOHLER ENGINE G

22 22 BASEPLATE MOUNTED UNIT WITH KAWASAKI ENGINE G

23 23 TANK MOUNTED UNIT WITH KAWASAKI ENGINE G

24 24 BASEPLATE MOUNTED UNIT WITH HONDA ENGINE G

25 25 TANK MOUNTED UNIT WITH HONDA ENGINE G

LOOK WHAT INGERSOLL-RAND CAN DO FOR YOU!

Special Engineering Service We can help you identify and solve your problems by evaluating your needs and recommending the proper equipment to give you

We are backed by I-R s prompt factory shipment to ensure you on-time delivery.

Using genuine I-R parts on you I-R equipment will help to keep even older equipment running in good-as-new condition. A SUBSTITUTE IS NOT A REPLACEMENT!

kits. Not only are the replacement parts made to precise dimensions and OEM-specified metallurgy, but each part is backed by the Ingersoll-Rand warranty.

28 LOOK WHAT INGERSOLL-RAND CAN DO FOR YOU! Efficient Field Service We maintain a highly trained staff of technicians to service your equipment for preventive maintenance, or to assist you should emergencies ever occur. Complete Repair Service Our trained technicians will repair or overhaul your equipment to factory specifications, using only genuine I-R parts. Special Engineering Service We can help you identify and solve your problems by evaluating your needs and recommending the proper equipment to give you maximum efficiency. Complete Stock of Equipment We carry a complete line of I-R equipment and accessories designed to meet any compressed air application. We are backed by I-R s prompt factory shipment to ensure you on-time delivery. Spare Parts By stocking genuine I-R spare parts, we can help you avoid costly delays or substituting inferior parts. Using genuine I-R parts on you I-R equipment will help to keep even older equipment running in good-as-new condition. A SUBSTITUTE IS NOT A REPLACEMENT! Ensure you get peak performance and longevity out of your Ingersoll-Rand product by insisting on genuine Ingersoll-Rand replacement parts and maintenance kits. Not only are the replacement parts made to precise dimensions and OEM-specified metallurgy, but each part is backed by the Ingersoll-Rand warranty. Your local Air Center, Distributor, or direct Ingersoll-Rand salesperson will work with you to ensure you get the parts you need to do the job right. Equip your machines with only the best Ingersoll-Rand genuine parts. NOTE: THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL-RAND COMPANY APPROVED PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL-RAND COMPANY HAS NO CONTROL. INGERSOLL-RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH NON-APPROVED REPAIR PARTS ARE INSTALLED.

PARTS LIST T30 MODEL 2340 TWO STAGE INDUSTRIAL AIR COMPRESSOR

PARTS LIST T30 MODEL 2340 TWO STAGE INDUSTRIAL AIR COMPRESSOR S LIST T30 MODEL 2340 TWO STAGE INDUSTRIAL AIR COMPRESSOR Ingersoll-Rand Company Printed in U.S.A. Form SCD-749 August 1998 4 FIGURE 1. COMPRESSOR FRAME ASSEMBLY. 1-1 95033601 PLUG, PIPE - HEX HEAD -