Parts List. Model. 8 X 7 ESV NL Bare. Customer Machine Serial Number Item No ESN2321 / ESN2322 / ESN2323. IR-Singapore
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1 Parts List Model 8 X 7 ESV NL Bare Customer Machine Serial Number Item No IR-Singapore ESN232 / ESN2322 / ESN
2 This illustrated parts list is provided as an important part of your Ingersoll-Rand air compressor. It has been written and illustrated to aid you in the quick identification of all standard components of the basic compressor. Should further information be necessary contact your nearest Ingersoll-Rand Distributor or sales branch. COMPRESSOR IDENTIFICATION The illustrations and parts list contained in this manual are for use with Ingersoll-Rand air compressors of the type listed below. The compressor serial number and machine size are the key to identifying the type, design, and size of your unit; it is therefore essential that you supply these numbers when ordering parts. These numbers are stamped on the compressor nameplate, which is fastened to the frame. For your convenience, we suggest that you record these important numbers below. ESN232 / ESN2322/ ESN2323 Compressor Serial Number 8 X 7 ESV NL BARE Machine Size Page 2 of 2
3 Note Before installation or starting the compressor for the first time, this manual should be studied carefully to obtain a clear knowledge of the unit and of the duties to be performed while operating and maintaining the unit. PLEASE RETAIN THIS MANUAL WITH THE UNIT. This technical manual contains IMPORTANT DATA and should be kept with the air compressor at all times. Restrictions on use: Terms and Conditions This manual is created and owned by Ingersoll-Rand (IR) and contains confidential, trade secret information and is protected by international copyright and trademark laws. This is the property of Ingersoll-Rand, and is given to the receiver in confidence. The receiver by reception and retention of the manual accepts it in confidence and agrees that, except as authorized in writing by Ingersoll-Rand, it will () NOT use the manual OR any copy thereof OR the confidential OR trade secret information therein; (2) NOT copy the manual OR part of it; (3) NOT disclose to others either the manual OR any copy thereof OR the confidential OR trade secret information therein; and (4) upon completion of the need to retain the manual, OR upon demand, return the manual, all copies thereof, and all material copied therefrom. You may not modify, copy, reproduce, republish, upload, post, transmit or distribute in any way any material from this manual including code and software. You may print material from this manual for your personal, non-commercial use only, provided you keep intact all copyright and other proprietary notices. Limitation of Liability Disclaimer Under no circumstances, including, but not limited to, negligence, shall IR, its subsidiary or affiliates be liable for any direct, indirect, incidental, special or consequential damages that result from the use of, or the inability to use, IR materials. You specifically acknowledge and agree that IR is not liable for any defamatory, offensive or illegal conduct of any user. Page 3 of 2
4 Page 4 of 2
5 Heavy Industrial Parts List COMP 8 X 7 ESV NL BARE Ref Item Description Qty UM Rev Drawing ILL# COMP 8 X 7 ESV NL ASSEMBLY EA COMP 8 X 7 ESV NL BARE EXPORT EA ASSEMBLY FRAME & RUNNING GEAR 7" ESV NL EA 05 FIG ASSEMBLY FRAME 7" ESV EA FRAME 7" STROKE ESV EA N BUSH MBH 7ESV EA STUD 3/4IN X 2-3/4IN 8 EA ASSEMBLY DRAIN 5" & 7" STROKE ESV EA 00 FIG NIPPLE PIPE /2IN X 4IN EA CAP PIPE SCREWED /2 IHE EA NUT HEX 3/4 UNC ESV 8 EA GLASS OIL LEVEL EA PLUG PIPE SQ.HD.3/4IN NPT 3 EA PLUG -/4IN EA SEAL OIL CRANK SHAFT 2 EA GASKET COVER FRAME EA COVER FRAME 7 ESV/H EA SCREW CAP HEX /2INX IN 4 EA ASSEMBLY MB HOUSING 7 STK ESV EA 00 FIG O-RING 4 X 4-/2 X /4 EA HOUSING MB WITH BUSH EA SCREW CAP HEX HEAD 3/4 X 4 2 EA ADAPTER OIL FILTER EA CAP BREATHER EA ELBOW MAIN BEARING HOUSING-0.50 NPT EA PLUG COUNTER SHUNK 3/8IN NPT EA BUSH MBH 7ESV EA PIPE ASSEMBLY SUCTION-9.5X7 ESV NL EA 00 FIG ASSEMBLY PIPE OIL SUCT EA NUT CONNECTOR EA ASSEMBLY PUMP OIL COVER ESV EA ASSEMBLY OIL PUMP ESV/PHE/IHE LUB EA 00 FIG ASSEMBLY OIL PUMP ESV EA 00 FIG SHAFT DRIVE OIL PUMP EA RING LOCATING - OIL PUMP EA ROTOR INNER GEAR IDLER 5 & 7 ESV EA ROTOR OUTER GEAR DRIVE 5 & 7 ESV EA SEAL OIL PUMP SHAFT AP LUB EA ASSEMBLY OIL PUMP COVER EA 06 FIG COVER LUBRICATOR OIL PUMP WITH BUSH EA PIN DOWEL -OIL PUMP-/4DXL EA PLUG PIPE SQ.HD /2 NPT EA GASKET COVER OIL PUMP EA IM..... SCREW CAP HEX HEAD 7/6 X INCH 5 EA PLUG COUNTER SHUNK 3/8IN NPT EA PIN ROLL 5/6 X EA N IM..... SPRING VALVE RELIEF EA BALL RELIEF VALVE, /2 INCH, E5200 EA IM.... SCREW CAP HEX HEAD 7/6 X INCH 6 EA ASSEMBLY CRANKSHAFT 7" STROKE ESV W/KEY EA 00 FIG ASSEMBLY CRANKSHAFT 7 STK EA 00 FIG CRANKSHAFT 7" STROKE ESV / ESH E N4 7 Page 5 of 2
6 Heavy Industrial Parts List COMP 8 X 7 ESV NL BARE Ref Item Description Qty UM Rev Drawing ILL# PIN DOWEL CRANKSHAFT EA KEY CRNKSHFT 7/8INCH X 4.5INCH EA N ASSEMBLY ROD CONN COMP 7 ESV EA 00 FIG ROD CONNECTING 7 WITH CAPBUSH &BOLT EA BUSHING CRANKPIN 7ESV EA BUSHING CONNECTING ROD EA WIRE LOCKING ESV.5 FT ASSEMBLY CROSSHEAD 7" PHE/ESV EA 00 FIG CROSSHEAD 7" STROKE EA ASSEMBLY PIN CROSS HEAD EA 00 FIG PIN CROSS HEAD EA PLUG CROSS HEAD PIN EA PLUG /4 EA IM.... RING RETAINER 2 EA COVER SHAFT EA GASKET FRAME EA COMP AIREND 8X7 ESV NL EXPORT EA AIREND ASSEMBLY 8X7 ESV NL EA ASSEMBLY CYLINDER 8X7 NL ESV EA 00 FIG.2C NPT..... CYLINDER 8X7 ESV/H EA N PLUG /4 EA IM..... GASKET CYL-7X5,8X5,8X7ESV 2 EA PLUG 3 PLASTIC ESV 2 EA N ASSEMBLY HEAD FRM & DIST PC 8X7 ESV NL EA 00 FIG SCREW CAP FRM HD 5/8 UNCX2-3/4 8 EA N COVER DISTANCE PIECE IHE/PHE EA GASKET COVER DISTANCE PIECE EA COVER VALVE, F/H. 8X7 4 EA ASSEMBLY FRAME HEAD & DIST PC 8X7 ESV EA 00 FIG GASKET FRAME HEAD EA DISTANCE PIECE 9-/2X7 EA N HEAD FRAME 8X7 ESV EA NUT HEX 3/4 UNC ESV 8 EA STUD 3/4IN X 2-3/4IN 8 EA PLUG PIPE SQ.HD. /4 NPT EA SCREW CAP HEX /2INX IN 24 EA SCREW CAP HEX HEAD /2IN X 3/4IN 4 EA IM..... GASKET HEAD FRAME 6,7,8 X 5 & 8 X 7 EA C GASKET COVER ESV 4 EA N ASSEMBLY PACKING METALLIC EA 00 FIG FLANGE PACKING CASE EA N NSS CUP PACKING CASE 2 EA N NSS CUP PACKING CASE END EA N NSS RING PACKING 3 EA GASKET PACKING CASE EA SCREW CAP HEX HEAD 5/8 X 3 2 EA ASSEMBLY HEAD OUTER 7X5 ESV EA 00 FIG HEAD OUTER 7,8X5 ESV/H EA IM..... GASKET HEAD OUTER 6,7,8 X 5 & 8 X 7 EA C COVER INLET VALVE,7X5 OUTER HEAD EA N GASKET COVER VLV INLET ESV EA N SCREW CAP HEX HEAD 3/8 X 3/4 5 EA Page 6 of 2
7 Heavy Industrial Parts List COMP 8 X 7 ESV NL BARE Ref Item Description Qty UM Rev Drawing ILL# COVER DISCHARGE VALVE,7X5 OUTER HEAD EA N GASKET COVER VLV DISCH ESV EA N SCREW CAP HEX /2INX IN 7 EA SCREW CAP OTR HD 5/8 UNCX5-3/4 8 EA N PLUG PIPE SQ.HD /2 NPT EA ASSEMBLY PP & VALVES FE EA 0 FIG ASSEMBLY PLATE PORT FE 8X5 ESV E 0 FIG PLATE PORT FRM END 8X7 EA N PIN ROLL 3/8 X -3/4 2 EA N NUT CAP /2IN 2 EA STUD /2IN X 7-3/4IN 2 EA GASKET COPPER WASHER /2IN 2 EA VALVE DISCHARGE NL A357 EA 00 FIG STOP PLATE(IN/DIS) DISCH A357P EA IM HOLDER GUIDE 8X7 2 EA 0E IM GUIDE VALVE 6 EA IM SCREW GUIDE 2 EA N IM SEAT PLATE 8X7 EA SCREW MACHINE #5 X 5/8IN 2 EA IM CHANNEL & SPRING SET 8X7 ST ASSEMBLY VALVE INLET & FAU EA VALVE INLET 8X7 NL [SPEC-4967] EA 00 FIG SEAT VALVE (IN/DIS) NL EA IM SEAT PLATE 8X7 EA IM HOLDER GUIDE 8X7 2 EA 0E IM GUIDE VALVE 6 EA STOP PLATE(IN/DI VALVE INLET 8X7 NL EA BOLT HEX HEAD /4IN X -/2IN 6 EA WASHER LOCK ESV 2 EA IM CHANNEL & SPRING SET 8X7 ST IM SCREW GUIDE 4 EA N ASSEMBLY UNLOADER FAU 8X5 NL ESV EA 00 FIG CAGE UNLOADER 8X7 EA PLUNGER UNLOADER 8X7 EA E SPRING UNLOADER EA O-RING -7/8 X 2-/4 X 3/6 EA RING PISTON UNLDR 8X7 EA B SCREW MACHINE NO.5-40X5/8 2 EA SCREW CAP HEX HEAD 5/6 X -3/4 IN 4 EA WASHER SPRING 5/6IN 4 EA WASHER SPRING 5/6IN 4 EA BOLT HEX HEAD 5/6 X -/4 4 EA BOLT HEX HEAD 5/6 X -/4 6 EA SCREW CAP HEX HEAD /4X-/4 6 EA WASHER SPRING 5/6IN 4 EA SCREW CAP HEX HEAD 5/6 X -3/4 IN 4 EA WASHER LOCK /4 6 EA WASHER SPRING 5/6IN 6 EA ASSEMBLY PP & VALVES OE EA 0 FIG ASSEMBLY PLATE PORT OE 8X7 ESV EA 0 FIG PLATE PORT OTR END 8X7 ESV LUB EA N PIN ROLL 3/8 X -3/4 2 EA N7 36 Page 7 of 2
8 Heavy Industrial Parts List COMP 8 X 7 ESV NL BARE Ref Item Description Qty UM Rev Drawing ILL# NUT CAP /2IN 2 EA STUD /2IN X 5-/2IN 2 EA GASKET COPPER WASHER /2IN 2 EA VALVE DISCHARGE NL A357 EA 00 FIG STOP PLATE(IN/DIS) DISCH A357P EA IM HOLDER GUIDE 8X7 2 EA 0E IM GUIDE VALVE 6 EA IM SCREW GUIDE 2 EA N IM SEAT PLATE 8X7 EA SCREW MACHINE #5 X 5/8IN 2 EA IM CHANNEL & SPRING SET 8X7 ST ASSEMBLY VALVE INLET & FAU EA VALVE INLET 8X7 NL [SPEC-4967] EA 00 FIG SEAT VALVE (IN/DIS) NL E IM SEAT PLATE 8X7 EA IM HOLDER GUIDE 8X7 2 EA 0E IM GUIDE VALVE 6 EA STOP PLATE(IN/DI VALVE INLET 8X7 NL EA BOLT HEX HEAD /4IN X -/2IN 6 EA WASHER LOCK ESV 2 EA IM CHANNEL & SPRING SET 8X7 ST IM SCREW GUIDE 4 EA N ASSEMBLY UNLOADER FAU 8X5 NL ESV EA 00 FIG CAGE UNLOADER 8X7 EA PLUNGER UNLOADER 8X7 EA E SPRING UNLOADER EA O-RING -7/8 X 2-/4 X 3/6 EA RING PISTON UNLDR 8X7 EA B SCREW MACHINE NO.5-40X5/8 2 EA SCREW CAP HEX HEAD 5/6 X -3/4 IN 4 EA WASHER SPRING 5/6IN 4 EA WASHER SPRING 5/6IN 4 EA BOLT HEX HEAD 5/6 X -/4 4 EA BOLT HEX HEAD 5/6 X -/4 6 EA SCREW CAP HEX HEAD /4X-/4 4 EA WASHER SPRING 5/6IN 4 EA SCREW CAP HEX HEAD 5/6 X -3/4 IN 4 EA WASHER LOCK /4 6 EA WASHER SPRING 5/6IN 6 EA ASSEMBLY PISTON & ROD 8X7 ESV/H NL EA 00 FIG NUT JAM 7 INCH STROKE EA WASHER LOCK STAR 7 STK EA ROD PISTON 8,9,9.5 X 7 ESH/V NL EA N NUT PISTON-/8-2UNF2B EA ASSEMBLY PISTON 8X7 ESV NL EA 00 FIG PISTON COMPLETE 8 X 7 ESV NL EA RING WEARING 8 EA RING PISTON 8 INCH ESV 2 EA ASSEMBLY STOP PLT OIL,EXP EA 0 FIG PLATE OIL STOP EA CLAMP EA ASSEMBLY DISTANCE PIECE 9X7 ESVNL EA 00 FIG.3 Page 8 of 2
9 Heavy Industrial Parts List COMP 8 X 7 ESV NL BARE Ref Item Description Qty UM Rev Drawing ILL# DISTANCE PIECE 7STK ESV/H AP EA SCREW CAP HEX HEAD 3/4 X 2-3/4 8 EA ASSEMBLY COVER DISTANCE PC 9X7ESV EA 00 FIG COVER DISTANCE PIECE IHE/PHE EA GASKET COVER DISTANCE PIECE EA SCREW CAP HEX HEAD /2IN X 3/4IN 4 EA ASSEMBLY PARTITION BOX 9X7ESV EA 00 FIG BOX STUFFING 7 ESV EA IM..... RING SCRAPPER-.5 INCH ROD EA IM..... RING SCRAPPER-.5 INCH ROD 2 EA SCREW CAP HEX HEAD 3/8 X 3/4 2 EA SCREW CAP HEX 3/8 X H.T. 4 EA PLATE PARTITION SCRAPPER RING EA N NUT HEX 3/4 UNC ESV 8 EA CLOSURE SHIPPING 7IN ESV EA ASSEMBLY OIL PRESSURE SWITCH & GAUGE EA IM.. SWITCH PRESSURE UE NEMA /3/4 EA IM.. GAUGE PRESSURE 0-60 PSI EA NIPPLE HEX /4 BSP X /4 BSP EA TEE /4 X /4 X /4 NPT EA ELBOW 3/8 TUBE OD X /4 NPT MALE E CONNECTOR MALE 3/8 TUBE X /4 NPT 2 EA TUBE 3/8 ODX.035 THK.SS304WELD.ANNL 2 FT FILTER OIL EA 0 FIG CAP BREATHER EA SHEAVE COMPRESSOR INCH O.D. EA PIPING REGULATION ESV EXPORT EA TEE UNION 3/8T X 3/8T X 3/8T EA TUBE 3/8 ODX.035 THK.SS304WELD.ANNL 0 FT CONNECTOR MALE 3/8T X /8 NPT 2 EA FITTING TANK IHE FOR 3/8 TUBE 2 EA N ELBOW MALE 3/8T X /8 NPT EA CONNECTOR MALE 3/8T X 3/8 NPT 2 EA KIT DECALS ESV BARE ENGLISH EA COMP 8 X 7 ESV NL SHIP SCOPE EA IM. SWITCH PRESSURE 250 PSI NEMA 4 EA A IM. VALVE SOLENOID 3 WAY.38IN NPT EA BRACKET SOLENOID VALVE MOUNTING 2 EA SCREW SLF THDW/PWASHRXLE 4 EA IM. FILTER CONTROL AIR LINE RECIP RGLTR EA 03 Page 9 of 2
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22 Recommended Spares June-'08 of 3
23 Recommended Spares Sr.# Description Item# Qty Class Class 2 Class 3 Start-up 8,000 Hrs 40,000 Hrs 80,000 Hrs Year 5 Years 0 Years Frame and Running Gear PUMP-OIL, INTERNAL GASKET, COVER OIL PUMP O-RING, MAIN BRG. HOUSING CAP-BREATHER OIL FILTER GAUGE-OIL LEVEL SPRING-RELIEF VALVE BALL-RELIEF VALVE BUSHING, MAIN BEARING (2 PER CRANKSHAFT) BUSHING, CRANKSHAFT JOURNAL BUSHING, CROSSHEAD PIN PIN-CROSSHEAD RING, CROSSHEAD PIN RETAINING (2 REQ., PER PIN) CROSSHEAD COMPLETE SEAL CRANKSHAFT OIL GASKET-FRAME COVER GASKET, FRAME / DISTANCE PIECE GASKET, DISTANCE PIECE SIDE COVER INLET VALVES 9 VALVE, INLET W/ACTUATOR 20 SEAT, VALVE INLET 2 PLATE, SEAT 22 HOLDER, GUIDE 23 STOPPLATE 24 CHANNEL & SPRING SET 25 SET SCREW INLET 8" Airend DISCHARGE VALVES 26 VALVE, DISCHARGE 27 SEAT, VALVE DISCHARGE 28 PLATE, SEAT 29 HOLDER, GUIDE 30 STOPPLATE 3 CHANNEL & SPRING SET 32 SET SCREW DISCHARGE PISTON AND ROD 33 RING-PISTON 34 RING-WEARING 35 ASSY. ROD, PISTON (INCL. NUTS & WASHERS) 36 ROD, PISTON 37 NUT, PISTON 38 NUT, CROSSHEAD JAM 39 WASHER, STAR PACKING AND SCRAPERS 40 RING, PACKING 4 GASKET, PACKING 42 GASKET, STUFFING BOX 43 RING-SCRAPER (DOUBLE ACTING) 44 RING-SCRAPER (SINGLE ACTING) CCN by ACP Jun-'08 2 of 3
24 Sr.# Description Item# Qty CYLINDER GASKETS 45 GASKET, FRAME HEAD 46 GASKET, CYLINDER FRAME/OUTER HEAD Recommended Spares Class Class 2 Class 3 Start-up 8,000 Hrs 40,000 Hrs 80,000 Hrs Year 5 Years 0 Years 47 SWITCH, PRESSURE OIL 48 GAUGE, PRESSURE OIL 49 SWITCH, PRESSURE (REGULATION) 50 SHEAVE V, COMPRESSOR DRIVE Package Accessories June-'08 3 of 3
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