Parts Book. 5 X 7 ESV LUB Package ESN Model / Configuration. Compressor Serial Number(s) List Number

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1 Parts Book Model / Configuration 5 X 7 ESV LUB Package Compressor Serial Number(s) ESN 2313 List Number This parts book is for use with Ingersoll Rand equipment of the type listed above only. The compressor serial number, model, and List number are the key to identify your equipment. These numbers are stamped on the compressor nameplate. For your convenience, we suggest that you record these numbers. Page 1 of 16

2 General Information: This parts book is provided as an important part of your Ingersoll-Rand equipment. It has been written and illustrated for quick identification of all standard parts for basic compressor, ordering requirements, and to help plan spares to maintain trouble free operation of the equipment. This book contains two sections. Section 1: Parts List (Helps identify basic components / assemblies used in this equipment) Section 2: Recommended Spares (Helps you to plan spares for trouble free operation) This technical manual contains IMPORTANT DATA and should be kept with the equipment at all times. Safety Instructions: The use of parts (1) other than those included within this book or (2) not approved by Ingersoll-Rand or (3) not supplied by Ingersoll-Rand, may create hazardous condition over which the Ingersoll-Rand has no control. Such hazardous condition can lead to accidents that may be life threatening, cause substantial body injury, result in damage to the equipment, or poor performance / life of the equipment. Therefore, Ingersoll-Rand can bear no responsibility for equipment in which such non-approved parts are used. Please verify components before any attempt is made to install or replace upon receipt from Ingersoll-Rand. For any further information or assistance please contact nearest Ingersoll-Rand distributor or branch office. Before any attempt is made to restart the equipment after replacement of part(s), please verify that is properly assembled as per recommended procedure by Ingersoll-Rand. For any further information or assistance please contact nearest Ingersoll-Rand distributor or branch office. Terms and Conditions: Restrictions on use: This manual is created and owned by Ingersoll-Rand (IR) and contains confidential, trade secret information and is protected by international copyright and trademark laws. This is the property of Ingersoll-Rand, and is given to the receiver in confidence. The receiver by reception and retention of the manual accepts it in confidence and agrees that, except as authorized in writing by Ingersoll-Rand, it will (1) NOT use the manual OR any copy thereof OR the confidential OR trade secret information therein; (2) NOT copy the manual OR part of it; (3) NOT disclose to others either the manual OR any copy thereof OR the confidential OR trade secret information therein; and (4) upon completion of the need to retain the manual, OR upon demand, return the manual, all copies thereof, and all material copied there from. You may not modify, copy, reproduce, republish, upload, post, transmit or distribute in any way any material from this manual including code and software. You may print material from this manual for your personal, non-commercial use only, provided you keep intact all copyright and other proprietary notices. Disclaimer: Limitation of Liability: Under no circumstances, including, but not limited to, negligence, shall IR, its subsidiary or affiliates be liable for any direct, indirect, incidental, special or consequential damages that result from the use of, or the inability to use, IR materials. You specifically acknowledge and agree that IR is not liable for any defamatory, offensive or illegal conduct of any user. Page 2 of 16

3 Parts List General Information: This illustrated parts list identifies the various assemblies, sub-assemblies and detailed parts that make up this machine. A series of illustrations show each part clearly and in it's correct location relative to the other parts in the illustration. Each part in an illustration is referenced with a number. The number, description and quantity needed per assembly are listed in following pages. Contents of Parts List: Parts list contains following information. ILL#: Each illustration is accompanied by the list of parts on next page. This column lists the reference number on the illustration that identifies that item. The illustration number is usually not required for ordering parts. It is required only for locating parts in the parts list. Item No.: This number identifies the part and its specification. All parts listed in this section bear Ingersoll-Rand unique item number. This number must always be specified when ordering spares or replacement parts. Description: The description column identifies items by standard name, or nomenclature, and modifiers. The modifiers are used to identify specific characteristics (I.e. dimensions, capacity, pressure, setting, etc.) and / or particular location or function on the unit. The relationship of a component or sub assembly to higher assembly is shown by indentation. Description is very important to provide while ordering parts. Qty: Quantities listed in this column reflects the number of each item used in the next higher assembly, and are not necessarily the total quantity of the part in complete model. Specify desired quantity when ordering. Remark: This column may list following abbreviations for specific item. "NA": This item is not available as a spares or replacement parts. "NSS": This item is not sold separately. Such item must be ordered as a part of next higher assembly or where applicable as parts of a kit. Page 3 of 16

4 Figure 1 Frame & Running Gear Page 4 of 16

5 ILL# Item No. Description Qty Remark 1-* ASSEMBLY FRAME & RUNNING GEAR 7" ESV NL 1 1-* ASSEMBLY FRAME 7" ESV FRAME 7" STROKE ESV BUSH MBH 7ESV 1 NSS STUD 3/4IN X 2-3/4IN 8 1-* ASSEMBLY DRAIN 5" & 7" STROKE ESV CAP PIPE SCREWED 1/2 IHE NUT HEX 3/4 UNC ESV GLASS OIL LEVEL SEAL OIL CRANK SHAFT GASKET COVER FRAME COVER FRAME 7 ESV/H SCREW CAP HEX 1/2INX 1IN 4 1-* ASSEMBLY MB HOUSING 7 STK ESV 1 NSS O-RING 14 X 14-1/2 X 1/ HOUSING MB WITH BUSH SCREW CAP HEX HEAD 3/4 X ADAPTER OIL FILTER CAP BREATHER ELBOW MAIN BEARING HOUSING-0.50 NPT PLUG COUNTER SHUNK 3/8IN NPT BUSH MBH 7ESV 1 1-* PIPE ASSEMBLY SUCTION-9.5X7 ESV NL 1 NSS ASSEMBLY PIPE OIL SUCT 1 NSS NUT CONNECTOR 1 1-* ASSEMBLY PUMP OIL COVER ESV 1 1-* ASSEMBLY OIL PUMP ESV/PHE/IHE LUB 1 1-* ASSEMBLY OIL PUMP ESV SHAFT DRIVE OIL PUMP RING LOCATING - OIL PUMP ROTOR INNER GEAR IDLER 5 & 7 ESV ROTOR OUTER GEAR DRIVE 5 & 7 ESV SEAL OIL PUMP SHAFT AP LUB 1 1-* ASSEMBLY OIL PUMP COVER COVER LUBRICATOR OIL PUMP WITH BUSH PIN DOWEL -OIL PUMP-1/4DX1L PLUG PIPE SQ.HD 1/2 NPT CS BLACK GASKET COVER OIL PUMP SCREW CAP HEX HEAD 7/16 X 1 INCH PLUG COUNTER SHUNK 3/8IN NPT PIN ROLL 5/16 X SPRING VALVE RELIEF 1 NSS BALL RELIEF VALVE, 1/2 INCH, E * ASSEMBLY CRANKSHAFT 7" STROKE ESV W/KEY 1 1-* ASSEMBLY CRANKSHAFT 7 STK CRANKSHAFT 7" STROKE ESV / ESH PIN DOWEL CRANKSHAFT KEY CRNKSHFT 7/8INCH X 4.5INCH 1 1-* ASSEMBLY ROD CONN COMP 7 ESV ROD CONNECTING 7 WITH CAPBUSH &BOLT 1 NSS BUSHING CRANKPIN 7ESV BUSHING CONNECTING ROD 1 1-* ASSEMBLY CROSSHEAD 7" PHE/ESV CROSSHEAD 7" STROKE 1 1-* ASSEMBLY PIN CROSS HEAD PIN CROSS HEAD PLUG CROSS HEAD PIN PLUG 1/ RING RETAINER COVER SHAFT GASKET FRAME 1 NSS NOT SOLD SEPARATELY Page 5 of 16

6 Figure 2 Distance Piece - Frame Page 6 of 16

7 ILL# Item No. Description Qty Remark ASSEMBLY DISTANCE PIECE 7" DISTANCE PIECE PLUG PIPE SQ.HD.1 NPT 2 2-* ASSEMBLY COVER DISTANCE PC 9X7ESV COVER DISTANCE PIECE IHE/PHE GASKET COVER DISTANCE PIECE SCREW CAP HEX HEAD 1/2IN X 3/4IN 4 Page 7 of 16

8 Figure 3 5 Airend Complete Page 8 of 16

9 ILL# Item No. Description Qty Remark 3-* AIREND COMPLETE - 5" PIECE-FR HD & DIST COMPLETE PIECE-FR HD & DIST ASSEMBLY 1 NA 3-* PIECE-FR HD & DIST STUD-3/4INx3-1/4IN NUT HEX 3/ STUD-3/4INX4-1/2IN NUT 4 3-* REDUCER 1-1/2IN X 1/2IN 2 3-* PIPEPLUG 3/4IN NPT 8 3-* PIPEPLUG 1/2IN NPT 4 3-* BUSHING-REDUCING GASKET-FRAME HEAD COVER-DISTANCE PIECE GASKET-COVER CAPSCREW-COVER PLATE-PARTITION GASKET-PART PLATE CAPSCREW-PART PLATE GLAND-OIL SCRAPER RING-SCRAPER RING-SCRAPER CAPSCREW-GLAND FOOT-DIST PIECE CAPSCREW-FOOT CASE-PACKING O-RING GASKET-PACKING CYLINDER COMPLETE CYLINDER ASSEMBLY 1 3-* CYLINDER STUD-7/8IN X 5-1/4IN NUT STUD-7/8IN X 8 IN NUT STUD-VALVE COVER (DISCH) A STUD-VALVE COVER (INLET) NUT 16 3-* PIPEPLUG COVER-WATER GASKET-WATER COVER CAPSCREW-WATER COVER See Figure 4.. COVER-VALVE GASKET-VLV CVR SETSCREW-DISCHARGE NUT-SETSCREW GASKET-NUT (INCHES) CRAB VALVE A VALVE-INLET w/unloader VALVE-DISCHARGE GASKET VALVE SEAT (SUCTION / DISCH) PISTON RING-PISTON RING-WEARING ROD-PISTON NUT-PISTON NUT-XHEAD JAM WASHER-LOCK PLATE-OIL STOP COMPLETE PLATE-OIL STOP CLAMP HEAD-OUTER GASKET-OUTER HEAD 1 * - ITEM NOT ILLUSTRATED NSS NOT SOLD SEPARATELY Page 9 of 16

10 Figure 4 5 Cylinder Suction Valve Page 10 of 16

11 ILL# Item No. Description Qty Remark 4-* INLET VALVE WITH UNLOADER & ACTUATOR 1 4-* INLET VALVE WITH UNLOADER 1 4-* INLET VALVE SEAT-INLET SUCTION GUARD ASSEMBLY GUARD-SUCTION BOLT-CENTER PIN-LOCATING PIN-LOCATING LOCK-BOLT PLATE-VALVE LIFTWASHER-MIDDLE LIFTWASHER-UPPER PLATE-DAMPING SPRING-CLOSING NUT-LOCK 1 4-* UNLOADER ASSEMBLY UNLOADER COVER-UNLOADER WIRE-LOCKING SPRING RING-STOP PIN-LOCKING BUSHING-GUIDE COVER CAGE RING-CRUSH 1 4-* MULTI-STACK ACTUATOR 1 4-* ACTUATOR-PISTON HOUSING PISTON ASSEMBLY SPRING SEAL O-RING SEAL WASHER RING-RETAINING GASKET FILTER-BREATHER 1 4-* STACK ASSEMBLY HOUSING PISTON SEAL SPRING O-RING O-RING FILTER-BREATHER CAPSCREW-HEX WASHER-SERRATED CAPSCREW-SOCKET HEAD COVER 1 Page 11 of 16

12 Figure 5 5 Cylinder Discharge Valve Page 12 of 16

13 ILL# Item No. Description Qty Remark 5-* VALVE-DISCHARGE COMPLETE 1 5-* DISCHARGE SEAT ASSEMBLY SEAT-DISCHARGE BOLT-CENTER 1 5-* LOCK-BOLT 1 5-* DISCHARGE GUARD ASSEMBLY GUARD-DISCHARGE PIN-LOCATING PIN-LOCATING PLATE-VALVE LIFTWASHER-MIDDLE LIFTWASHER-UPPER PLATE-DAMPING SPRING-CLOSING NUT-LOCK 1 Page 13 of 16

14 Recommended Spares Page 14 of 16

15 Sr.# Description Item# Qty Start-up Recommended Spares Class 1 Class 2 Class 3 8,000 Hrs 40,000 Hrs 80,000 Hrs 1 Year 5 Years 10 Years Frame and Running Gear 1 PUMP-OIL, INTERNAL GASKET, COVER OIL PUMP O-RING, MAIN BRG. HOUSING CAP-BREATHER OIL FILTER GAUGE-OIL LEVEL SPRING-RELIEF VALVE BALL-RELIEF VALVE BUSHING, MAIN BEARING (2 PER CRANKSHAFT) BUSHING, CRANKSHAFT JOURNAL BUSHING, CROSSHEAD PIN PIN-CROSSHEAD RING, CROSSHEAD PIN RETAINING (2 REQ., PER PIN) CROSSHEAD COMPLETE SEAL CRANKSHAFT OIL GASKET-FRAME COVER TOP GASKET, FRAME / DISTANCE PIECE GASKET, DISTANCE PIECE SIDE COVER " Air-end INLET VALVES 21 VALVE, INLET W/ACTUATOR VALVE, INLET PLATE, VALVE ASSEMBLY, SUCTION GUARD SPRING, VALVE RING CRUSH GASKET-VALVE SEAT DISCHARGE VALVES 28 VALVE, DISCHARGE PLATE, VALVE SEAT, DISCHARGE SPRING, VALVE GASKET-VALVE COVER GASKET-VALVE SEAT SETSCREW PISTON AND ROD 35 RING-PISTON RING-WEARING ASSY. ROD, PISTON (INCL. NUTS & WASHERS) CCN by ACP 38 ROD, PISTON NUT, PISTON NUT, CROSSHEAD JAM WASHER, STAR PACKING AND SCRAPERS 42 RING, PACKING GASKET, PACKING GASKET, PARTITION PLATE RING-SCRAPER (DOUBLE ACTING) RING-SCRAPER (SINGLE ACTING) CYLINDER GASKETS 47 GASKET-WATER COVER GASKET-FRAME HEAD GASKET, OUTER HEAD GASKET-FRAME HEAD COVER Page 15 of 16

16 Sr.# Description Item# Qty Start-up Recommended Spares Class 1 Class 2 Class 3 8,000 Hrs 40,000 Hrs 80,000 Hrs 1 Year 5 Years 10 Years Package Accessories 82 INSTRUMENTS / GASKETS 83 VALVE, 90# VALVE, 320# GAUGE, PRESSURE-REGULATION (0-140PSI) GAUGE, TEMPERATURE INDICATOR, SIGHT FLOW-CYLINDER & COOLERS INDICATOR, SIGHT FLOW-PACKING WATER STRAINER, PACKING WATER VALVE, SOLENOID WATER VALVE, SOLENOID UNLOADER FILTER-CONTROL AIR LINE PRESSURE REDUCING VALVE-REGULATION V BELTS, COMPRESSOR DRIVE INTELLISYS SG INSTRUMENTS 106 SWITCH, TEMPERATURE TRANSDUCER, # Page 16 of 16

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