PARTS LIST FOR AIR COMPRESSORS AM1-PR07_PK07-08M AM1-PR07-20M AM1-PH65-08M AM1-PH65-20M
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1 PARTS LIST FOR AIR COMPRESSORS AM1-PR07_PK07-08M AM1-PR07-20M AM1-PH65-08M AM1-PH65-20M ENGINE OIL GRADE: SAE10W-30 ENGINE OIL CAPACITY HONDA/SUBARU: 20 oz./0.591 L KOHLER: 19.2 oz./0.568 L MAXIMUM PRESSURE: 125 PSI COMPRESSOR OIL GRADE: SAE 30W NON-DETERGENT COMPRESSOR OIL CAPACITY: 9.5 oz./0.28 L 1
2 This Parts Listing has been compiled for your benefit. You can be assured your Mi-T-M Gasoline Air Compressor was constructed and designed with quality and performance in mind. Each component has been rigorously tested to insure the highest level of acceptance. The contents of this Parts Listing are based on the latest product information available at the time of publication. Mi-T-M reserves the right to make changes in price, color, materials, equipment, specifications or models at any time without notice. WARNING THIS IS A PROFESSIONAL GASOLINE AIR COMPRESSOR. CAUTION SHOULD BE OBSERVED WHEN USING OR REPAIRING THIS UNIT! READ AND FOLLOW THE SAFETY WARNINGS LISTED BELOW BEFORE ATTEMPTING ANY REPAIRS ON THIS GASOLINE AIR COMPRESSOR! SAFETY WARNINGS 1. NEVER alter or modify the equipment. Be sure any accessory items and system components being used will withstand the pressure developed. Serious injury may occur from an air compressor malfunction or exploding accessories if incorrect system components, attachments or accessories are used. NEVER exceed manufactures maximum allowable pressure rating of attachments. Use only genuine Mi-T-M parts for repair of your air compressor. Failure to do so can cause hazardous operating conditions and will VOID warranty. 2. NEVER make adjustments on machinery without first removing the ignition cable from the engine spark plug. Turning over the machinery by hand during adjustment or cleaning might start the engine, causing serious injury to the operator. 3. Know how to stop and bleed pressures quickly. Be thoroughly familiar with controls. Do not operate without protective covers/guards. 4. Before servicing the unit, turn unit off, relieve the pressure and allow the unit to cool down. Service in a clean, dry, flat area. Block the wheels to prevent the unit from moving. Be especially careful to properly dispose of any flammable materials. 5. After testing the machine, DO NOT leave the pressurized unit unattended. Shut off the unit and pressure before leaving. Table of Contents SPECIFICATIONS...3 FLOW CHART...4 GENERAL THEORY OF OPERATION...5 FRAME ASSEMBLY FOR AM1-PH65-08M...6 FRAME ASSEMBLY FOR AM1-PH65-20M...8 FRAME ASSEMBLY FOR AM1-PR07_PK07-08M...10 FRAME ASSEMBLY FOR AM1-PR07-20M...12 SINGLE STAGE COMPRESSOR (3-0303)...14 SINGLE STAGE AIR THROTTLE ASSEMBLY
3 SPECIFICATIONS MODEL NUMBER AM1-(PH65, PR07)-08M AM1-(PH65, PR07)-20M AM1-PK07-08M Engine: Honda / Subaru Kohler Model GX200 / EX21 CH270 Engine Type 4 Stroke, Overhead Valve, Single Cylinder Oil Type SAE 10W 30 Oil Capacity (oz./liters) 20 oz. / L 19.2 oz. / L Low Oil Protection Oil Alert Oil Sentry Fuel Type Unleaded Gasoline 86 Octane Minimum Fuel Capacity (gallon/liters).95 / / 4.0 Starting Recoil Engine RPM 3300 Idle RPM Compressor Pump: Number of Cylinders 2 Compression Stages 1 Bore/Stroke 2.99 x 1.89 RPM 1320 Flywheel 300 mm (11.8 ) Lubrication Splash Oil Capacity 9.5 oz./280 ml Oil Type 30 W Non Detergent Crankcase Cast Iron Bearings Ball Cylinder Cast Iron Valves Reed-Single Head Cast Iron Filter Canister Pilot Valve Setting: Cut-out 125 PSI Cut-in 95 PSI Air Tank: Capacity 8 Gallons 20 Gallons 8 Gallons Performance: 40 PSI PSI 13.1 Maximum Pressure 125 PSI Pump-up Time: PSI 36 seconds 100 seconds 36 seconds Recovery Time: PSI 7.5 seconds 22 seconds 7.5 seconds Weight: Net 170 lbs 177 lbs 170 lbs Shipping 190 lbs 252 lbs 190 lbs Dimensions: Basic L x W x H 44.5 x 18.5 x x 23.5 x x 18.5 x 26 Shipping L x W x H 45 x 19 x x 31.5 x x 19 x 32 3
4 FLOW CHART OMAC0064A RD Rotation
5 GENERAL THEORY OF OPERATION 1. The ENGINE (1) supplies power to the air compressor. a. The ENGINE (1) is lubricated by oil. The oil level should be checked before each use by removing the ENGINE OIL DIPSTICK (2). b. The ENGINE (1) runs on gasoline. The FUEL TANK (3) level should be checked before each use. c. The ENGINE ON/OFF SWITCH (4) and STARTER ROPE (5) are used to start the engine. d. Refer to engine owner s manual for appropriate starting procedures and requirements of the ENGINE (1). 2. The COMPRESSOR PUMP (6) is lubricated by oil. The oil level should be checked before each use by viewing the COMPRESSOR PUMP OIL SIGHTGLASS (7). If the oil level is below the half way mark on this sight glass, add SAE-30W non-detergent oil to the COMPRESSOR PUMP OIL FILL PORT (8). 3. When the unit is operating, the V-BELT (9) turns the COMPRESSOR PUMP FLYWHEEL (10) which rotates the crankshaft and moves the pistons. 4 As the PISTON (11) moves down, air is drawn in through the INLET AIR FILTER (12) and then through the INLET REED VALVE (13) and into the piston chamber. At the same time, the OUTLET REED VALVE (14) is closed. This allows air to fill the piston chamber. 5. As the PISTON (11) moves upward, the INLET REED VALVE (13) closes. The OUTLET REED VALVE (14) opens allowing the compressed air to flow into the PUMP DISCHARGE LINE (15). 6. The compressed air then enters the PILOT CONTROL VALVE (16) which has a TOGGLE KNOB (17) with two positions. a. Easy Start Position: When the TOGGLE KNOB (17) is in the open position (vertical) air moves out the PILOT VALVE MUFFLER (18) allowing the ENGINE (1) to start under no-load conditions. b. Constant Run Position: When the TOGGLE KNOB (17) is in the closed position (horizontal) the compressed air opens the CHECK VALVE (19) and moves into the AIR TANK (20). When the pressure in the AIR TANK (20) reaches the maximum pressure setting of the PILOT CONTROL VALVE (16), the excess air exits the PILOT VALVE MUFFLER (18) and the CHECK VALVE (19) will close. At the same time the THROTTLE CONTROL (21) idles the ENGINE (1) down. 7. The SAFETY RELIEF VALVE (22) protects the system from any overpressure conditions. 8. The TANK PRESSURE GAUGE (23) indicates tank pressure. The AIR PRESSURE REGULATOR (24) can be adjusted to the desired operating pressure which is indicated on the OUTLET PRESSURE GAUGE (25). The air exits through the OUTLET FITTING (26). 9. The ENGINE ON/OFF SWITCH (4) stops the ENGINE (1) when moved to the OFF position. 10. When the ENGINE (1) is off, compressed air should be released from the AIR TANK (20) by opening the attached air tool or by pulling on the SAFETY RELIEF VALVE (22). When the TANK PRESSURE GAUGE (23) registers less than 10 PSI, drain the condensation from the AIR TANK (20) by opening the TANK DRAIN (27). 5
6 FRAME ASSEMBLY FOR AM1-PH65-08M AM1-PH65-08M MLK 6
7 AM1-PH65-08M MLK AM1-PH65-08M ITEM DESCRIPTION Mi-T-M # QTY ITEM DESCRIPTION Mi-T-M # QTY 1 HANDLE GRIP DECAL - CHECK OIL (SEE ) N/A 2 2 PETCOCK KEY DECAL - TANK DRAIN (SEE ) N/A 2 39 BOLT ISOLATOR SHEAVE BOLT BELT WASHER BUSHING LOCKNUT BELTGUARD COVER ASSEMBLY *(INC ) DECAL - Mi-T-M EDGING *(FOUR FEET REQUIRED) DECAL - MAINTENANCE INSTRUCTIONS (SEE ) N/A 1 45 BELTGUARD COVER ASSEMBLY N/A 1 10 DECAL - STRIPE BOLT DECAL - OPERATING INSTRUCTIONS (SEE ) N/A 1 47 DECAL - Mi-T-M WASHER DECAL - RISK OF BURNS (SEE ) N/A 2 13 WHEEL BELTGUARD BACK ASSEMBLY (INC ) AXLE DECAL - BELTGUARD IN PLACE (SEE ) N/A 1 15 COTTER PIN EDGING *(THREE FEET REQUIRED) AIR TANK ASSEMBLY N/A 1 52 BELTGUARD BACK ASSEMBLY N/A 1 17 TIGHTENER BRACKET A PUMP BOLT AIR FILTER ASSEMBLY WASHER FILTER PILOT VALVE WASHER AIR THROTTLE CONTROL ASSEMBLY BOLT ADAPTER DECAL- SILVER STICKER N/A 1 23 TUBE SUPPORT PRESSURE GAUGE HOSE *(TWO FEET REQUIRED) REDUCER NUT SAFETY VALVE AIR THROTTLE CONTROL ASSEMBLY N/A 1 62 TEE HOSE DECAL - CAUTION/WARNING/DANGER (SEE ) N/A 1 28 ELBOW HOSE BARB SPACER HOSE CLAMP BELTGUARD BRACKET A HOSE *(ONE FOOT REQUIRED REQUIRED) BOLT HOSE BARB WASHER REGULATOR LOCKNUT PLUG DECAL - ENGINE FUEL (SEE ) N/A 1 70 NIPPLE DECAL - MUFFLER HOT (SEE ) N/A 1 71 REGULATOR MOUNTING BRACKET A ENGINE - HONDA 6.5 HP BOLT DECAL SET
8 FRAME ASSEMBLY FOR AM1-PH65-20M AM1-PH65-20M MLK 8
9 AM1-PH65-20M MLK AM1-PH65-20M ITEM DESCRIPTION Mi-T-M # QTY ITEM DESCRIPTION Mi-T-M # QTY 1 AIR TANK ASSEMBLY A KEY AXLE A BOLT WASHER SHEAVE SPACER BELT WHEEL BUSHING COLLAR BELTGUARD COVER ASSEMBLY *(INC ) BOLT EDGING *(FOUR FEET REQUIRED) LOCKWASHER BELTGUARD COVER ASSEMBLY N/A 1 9 DECAL - STRIPE BOLT PETCOCK DECAL - Mi-T-M BOLT DECAL - OPERATING INSTRUCTIONS (SEE ) N/A 1 12 ISOLATOR DECAL - RISK OF BURNS (SEE ) N/A 2 13 WASHER BELTGUARD BACK ASSEMBLY (INC ) LOCKNUT DECAL - BELTGUARD IN PLACE (SEE ) N/A 1 15 DECAL - MAINTENANCE INSTRUCTIONS (SEE ) N/A 1 51 EDGING *(THREE FEET REQUIRED) DECAL - Mi-T-M BELTGUARD BACK ASSEMBLY N/A 1 17 TIGHTENER BRACKET A BELTGUARD BRACKET A WASHER SPACER BOLT PUMP ELBOW AIR FILTER ASSEMBLY PILOT VALVE FILTER AIR THROTTLE CONTROL ASSEMBLY WASHER ADAPTER BOLT TUBE SUPPORT DECAL- SILVER STICKER N/A 1 25 HOSE *(TWO FEET REQUIRED) DECAL - CAUTION/WARNING/DANGER (SEE ) N/A 1 26 NUT DECAL - TANK DRAIN (SEE ) N/A 1 27 AIR THROTTLE CONTROL ASSEMBLY N/A 1 63 NIPPLE HOSE PLUG ELBOW REGULATOR BOLT PRESSURE GAUGE WASHER NIPPLE LOCKNUT MANIFOLD BLOCK DECAL - ENGINE FUEL (SEE ) N/A 1 69 REDUCER DECAL - MUFFLER HOT (SEE ) N/A 1 70 SAFETY VALVE ENGINE - HONDA 6.5 HP DECAL SET DECAL - CHECK OIL (SEE ) N/A 2 9
10 FRAME ASSEMBLY FOR AM1-PR07_PK07-08M AM1-PR07_PK07-08M MLK 10
11 AM1-PR07-PK07-08M MLK FRAME ASSEMBLY ITEM DESCRIPTION Mi-T-M # QTY ITEM DESCRIPTION Mi-T-M # QTY 1 HANDLE GRIP BUSHING PETCOCK BELTGUARD COVER ASSEMBLY (INC ) DECAL - TANK DRAIN (SEE ) N/A 2 38 EDGING *(FOUR FEET REQUIRED) WASHER BELTGUARD COVER ASSEMBLY A ISOLATOR BOLT BOLT DECAL - Mi-T-M LOCKNUT DECAL - RISK OF BURNS (SEE ) N/A 2 8 DECAL - Mi-T-M BELTGUARD BACK ASSEMBLY (INC ) DECAL - MAINTENANCE INSTRUCTIONS (SEE ) N/A 1 44 DECAL - BELTGUARD IN PLACE (SEE ) N/A 1 10 DECAL - STRIPE EDGING *(THREE FEET REQUIRED) DECAL - OPERATING INSTRUCTIONS (SEE ) N/A 1 46 BELTGUARD BACK ASSEMBLY A WASHER BELTGUARD BRACKET A WHEEL PUMP AXLE AIR FILTER ASSEMBLY COTTER PIN FILTER AIR TANK ASSEMBLY A WASHER TIGHTENER BRACKET A BOLT BOLT DECAL- SILVER STICKER N/A 1 19 WASHER PRESSURE GAUGE PILOT VALVE REDUCER BULLWHIP THROTTLE CONTROL (AM1-PR07) SAFETY VALVE HOSE TEE ELBOW DECAL - CAUTION/WARNING/DANGER (SEE ) N/A 1 24 SPACER HOSE BARB BOLT HOSE CLAMP WASHER HOSE *(ONE FOOT REQUIRED) LOCKNUT HOSE BARB ENGINE - SUBARU (AM1-PR07) REGULATOR ENGINE - KOHLER (AM1-PK07) PLUG DECAL - MUFFLER HOT (SEE ) N/A 1 65 NIPPLE DECAL - CHECK OIL (SEE ) N/A 2 66 REGULATOR MOUNTING BRACKET A DECAL - ENGINE FUEL (SEE ) N/A 1 67 BOLT KEY ELBOW (AM1-PK07) BOLT THROTTLE CONTROL (A1M-PK07) SHEAVE DECAL SET BELT *MUST ORDER IN ONE FOOT LENGHTS 11
12 FRAME ASSEMBLY FOR AM1-PR07-20M " 22.5" AM1-PR07-20M MLK A DETAIL A
13 AM1-PR07-20M MLK FRAME ASSEMBLY ITEM DESCRIPTION Mi-T-M # QTY ITEM DESCRIPTION Mi-T-M # QTY 1 DECAL - MAINTENANCE INSTRUCTIONS (SEE ) N/A 1 34 BOLT AXLE A SHEAVE WASHER BELT SPACER BUSHING WHEEL BELTGUARD COVER ASSEMBLY (INC ) COLLAR EDGING *(FOUR FEET REQUIRED) BOLT BELTGUARD COVER ASSEMBLY A LOCKWASHER BOLT PETCOCK DECAL - Mi-T-M N/A 1 10 DECAL - 17 STRIPE N/A 1 43 DECAL - RISK OF BURNS (SEE ) N/A 2 11 BOLT DECAL - OPERATING INSTRUCTIONS (SEE ) N/A 1 12 ISOLATOR BELTGUARD BACK ASSEMBLY (INC ) WASHER DECAL - BELTGUARD IN PLACE (SEE ) N/A 1 14 LOCKNUT EDGING *(THREE FEET REQUIRED) DECAL - Mi-T-M BELTGUARD BACK ASSEMBLY A AIR TANK ASSEMBLY A BELTGUARD BRACKET A TIGHTENER BRACKET A PUMP WASHER AIR FILTER ASSEMBLY BOLT FILTER ELBOW WASHER PILOT VALVE BOLT THROTTLE CONTROL DECAL- SILVER STICKER N/A 1 23 HOSE DECAL - CAUTION/WARNING/DANGER (SEE ) N/A ELBOW FITTING DECAL - TANK DRAIN (SEE ) N/A 1 25 SPACER ELBOW BOLT PRESSURE GAUGE WASHER SAFETY VALVE LOCKNUT PLUG DECAL - CHECK OIL N/A 2 62 PLUG ENGINE MANIFOLD DECAL - MUFFLER HOT (SEE ) N/A 1 64 NIPPLE DECAL - ENGINE FUEL (SEE ) N/A 1 65 REGULATOR KEY DECAL SET - COMP GAS *MUST ORDER IN ONE FOOT LENGTHS 13
14 SINGLE STAGE COMPRESSOR (3-0303) MLK ITEM FT-LBS Nm LOCKTITE IMPORTANT: RINGS MUST BE ASSEMBLED IN THE POSITION SHOWN AND IN THE FOLLOWING NUMERICAL SEQUENCE IMPORTANT: ONCE THE RINGS ARE IN PLACE ROTATE THEM SO THE GAPS ARE NOT ALIGNED 1st COMPRESSION RING 2nd COMPRESSION RING OIL CONTROL RING ASSY 14
15 MLK PUMP (3-0303) REF # DESCRIPTION PART # QTY REF # DESCRIPTION PART # QTY 1 Screw Crankcase Cover Gasket N/A 1 2 Copper Washer Oil Level Sight Glass Cylinder Head Plug Valve Plate Kit (Inc. 5-11) O-Ring Cylinder Head Gasket N/A 1 23 Oil Plug Screw N/A 8 24 Ball Bearing Valve Seat N/A 2 25 Crankshaft Outlet Reed Valve N/A 2 26 Key Valve Plate N/A 1 27 Ball Bearing Reed Valve-Inlet N/A 2 28 Oil Seal Valve Plate-Cylinder Gasket N/A 1 29 Flywheel Screw Block Washer Cylinder Connecting Rod Cylinder Crankcase Gasket N/A 1 32 Piston Crankcase N/A 1 33 Internal C-Clip Breather Assy Piston Wrist Pin Bolt Piston Ring Kit Crankcase Cover Kit-Pump Gaskets (Inc. 5, 11, 14, 19)
16 SINGLE STAGE AIR THROTTLE ASSEMBLY JJT AIR THROTTLE ASSEMBLY REF. # DESCRIPTION PART # QTY. 1 Bolt N/A 1 2 Clamp N/A 1 3 Adapter Engine Throttle Clip Air Throttle Control Clip N/A JJT 16
17 17
18 Manufactured by Mi-T-M 8650 Enterprise Drive, Peosta IA / Fax
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