nivarsal Parts List M-12 M2-12

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1 nivarsal Parts List M-12 M2-12 Part number Edition 1 October, 1990

3 UNIVERSAL bngine DATA Model Cubic Inches Horsepower # Cylinders Weight Block Model Years Approx. Qty. Sold M Z M Z CUrrent M Z M Z M Z M D CUrrent M D M-25XP Dc CUrrent M D-1101& * M Y Current M V Current M V CUrrent M V CUrrent (M15) Z (M20) Z (M25) D (M30) D" (M40) V (M50) V These models have been discontinued. The models that replace them are in parenthesis. Mini series.

4 UNIVERSAL DIESEL FAST MOVING PARTS Model: M_-_l_2 Number of cylinders:.:;2 Mfg. Years: Cubic Inches: 2 _4_._4 Horsepower:. l_o Weight: 1_75 Air Filter Air Filter Element Alternator Ammeter Belt Dipstick Exhaust Manifold (A) Exhaust Manifold Gasket Filter, Lube Oil Filter, Fuel Oil Filter, Electric Lift Gasket, Head Gasket, Oil Pan Gasket Set, Upper Gasket Set, Complete Glow Plug Harness, 5 FT. EXT. Harness, 10FT. EXT. Harness, Engine (B) Heat Exchanger Heat Exchanger End Cap ( C) Heat Exchanger Gasket Injector Injection Pump Injection Hardware Kit Injector Nozzle (D) Injector Return Line Isolators Ignition Switch Manuals, Operators Manuals, Parts Manuals, Technical Oil Drain Washer Kit Oil Pump N/A N/A SEE BELOW Oil Pressure Switch Panel, Standard Panel, Deluxe Panel, Custom Pump, Fresh Water Pump, Mounting Gasket Pump, Rebuild Kit Pump, Sea Water Pump Mounting Gasket Pump, Impeller Pump, Repair Kit Pump, Seal Pump Conversion Kit (includes pump) Pump Conversion Kit (excludes pump) PTO Pulley Kit Pump, Fuel Lift Shim, Cylinder Head Spare Parts Kit A Spare Parts Kit B Starter Starter Solenoid Tachometer Tachometer with Hour Meter Tank, Coolant Recovery Thermostat Element Thermostat Element Gasket Thermostat MTG Gasket Valve Cover Gasket Water Temp Meter Water Temp Sender Water Injected Elbow Zinc N/A N/A N/A N/A N/A (E) (F) Notes: (A) QTY.- 2 EXHAUST MANIFOLD GASKETS REQUIRED PER ENGINE. (B) THE HEAT EXCHANGER IS 2 INCHES IN DIAMETER. (C) HEAT EXCHANGER END CAP, GASKET, AND BOLT ARE PIN (D) INJECTOR RETURN LINE CONSISTS OF , , & (E) NEW STYLE SHERWOOD PUMP - DOES NOT HAVE AN END COVER PLATE. (INFORMATION ON OLD STYLE SHERWOOD OR OBERDORFER IN PARTS LIST) (F) ZINC SIZE IS 1/8 NPT X 1-7/8" LONG X 3/16 DIAMETER. I~l WESTERBEKE r Marl". Engine Product.

5 UNIVERSAL DIESEL FAST MOVING PARTS Model: M_2_-_1_2 Cubic Inches: 2_6 Number of cylinders: 2 Mfg. Years: 1987-CURRENT Horsepower: 1_1 Weight: 1_7_5 Air Filter Air Filter Element Alternator Ammeter Belt Dipstick Exhaust Manifold (A) Exhaust Manifold Gasket Filter, Lube Oil Filter, Fuel Oil Filter, Electric Lift Gasket, Head Gasket, Oil Pan Gasket Set, Upper Gasket Set, Complete Glow Plug Harness, 5 FT. EXT. Harness, 10FT. EXT. Harness, Engine (B) Heat Exchanger Heat Exchanger End Cap ( C ) H eat Exchanger Gasket Injector Injection Pump Injection Hardware Kit Injector Nozzle (D) Injector Return Une Isolators Ignition Switch Manuals, Operators Manuals, Parts Manuals, Technical Oil Drain Washer Kit Oil Pump N/A N/A SEE BELOW Oil Pressure Switch Panel, Standard Panel, Deluxe Panel, Custom Pump, Fresh Water Pump, Mounting Gasket Pump, Rebuild Kit Pump, Sea Water Pump Mounting Gasket Pump, Impeller Pump, Repair Krt Pump, Seal Pump Conversion Kit ~ncludes pump) Pump Conversion Kit (excludes pump) PTO Pulley Kit Pump, Fuel Lift Shim, Cylinder Head Spare Parts Kit A Spare Parts Kit B Starter Starter Solenoid Tachometer Tachometer with Hour Meter Tank, Coolant Recovery Thermostat Element Thermostat Element Gasket - Thermostat MTG Gasket Valve Cover Gasket Water Temp Meter Water Temp Sender Water Injected Elbow Zinc N/A N/A N/A N/A N/A (E) (F) Notes: (A) QTY.-2 EXHAUST MANIFOLD GASKETS REQUIRED PER ENGINE. (B) THE HEAT EXCHANGER IS 2 INCHES IN DIAMETER. (C) PIN CONSISTS OF END CAP, END CAP GASKET, & BOLT. (D) INJECTOR RETURN LINE CONSISTS OF , , & (E) NEW STYLE SHERWOOD PUMP - DOES NOT HAVE END COVER PLATE. (INFORMATION ON OLD STYLE SHERWOOD OR OBERDORFER IN PARTS LIST) (F) ZINC SIZE IS 1/8 NPT X 1-7/8" LONG X 3/16 DIAMETER. I~l WESTERBEKE I MIl,.",. En(jllUj Product.

7 TABLE OF CONTENTS Alternator Group Bell Housing Group Camshaft Group Control Panels Crankcase Group Cylinder Head Group Flywheel Group Fuel Camshaft Group Fuel Filter Group Gear Case Group Governor Group Head Cover Group Heat Exchanger Group How To Order Parts... 1 Idling Appartus Inlet Manifold Group Main Bearing Case Group Name Plate Group Nozzle Holder Group Oil Pan Group Orberdorfer Water Pump Piston Crankshaft Group Sherwood Water Pump Speed Control Plate Group Throttle Bracket Group Valve Rocker Arm Group Water Flange Group Water Pump Group Wiring Diagram Parts Kits Gasket Sets & Couplings... 57

9 HOW TO ORDER PARTS WHEN ORDERING PARTS, SPECIFY MODEL AND SERIAL NUMBER OF ENGINE This information is absolutely essential for the correct execution of your order. We do not hold ourselves responsible for errors or delays where this is lacking. SERIAL NUMBER LOCATIONS Stamped on upper left hand corner of block - ignition side - facing flywheel end Ifront of engine). Stamped in block directly above flywheel housing, under front oil filler. On engine nameplate located on reverse gear housing cover. On engine nameplate located on engine manifold. RETURNED PARTS Parts may be returned for credit subject to authorization by the factory, factory inspection and acceptance upon receipt, and a 15% Re-Stocking charge. A return goods authorization number must be requested from the factory prior to returning the parts. All return shipments must be fully PREPAID and clearly marked with shipper's name and address. LOSS OR DAMAGE IN TRANSIT Our responsibility ceases upon delivery of shipments to the common carrier. Any claims for loss or damage in transit must be filed with the transportation company. SHORTAGE CLAIMS All claims for shortage must be filed within ten 110) days after receipt of shipment and must be accompained by packing list. ALL ORDERS FOR REPAIR PARTS MUST BE PLACED THROUGH OUR DISTRIBUTOR/DEALER IN YOUR AREA.

10 CRANKCASE GROUP ~ I I I 0(1) o 2

11 CRANKCASE GROUP Item Part No. Unit Description Assembly Crank Case 1A Crankcase Assembly - M Plug 5, Freeze Plug 1, Freeze Plug 2, Freeze Plug Plug Plug Plug, Freeze Pin, Straight Pin, Straight Pin, Pipe Pin, Pipe Plug a-ring Assembly Cock-Drain Assembly Pump Oil Packing, Oil Pump Bolt Gear, Oil Pump Drive Key, Feather Nut Washer, Claw Switch, Oil Pin, Pipe Liner, Cylinder Mount Flex Mount 3

12 4

13 Oil PAN GROUP Item Part No. Unit Description Assembly Oil Pan Gasket, Oil Pan Bolt Bolt a-ring Filter, Oil Gauge, Oil Oil DrainKit Washer Oil Drain Kit 5

14 CYLINDER HEAD GROUP G? 10~-! \ 2 6

15 CYLINDER HEAD GROUP Item Part No. Unit Description Hook, Engine Bolt Assembly Cylinder Head 3A M2-12 Cylinder Head Plug Plug Guide, Inlet Valve Guide, Exhaust Valve Plug Stud, Cylinder Head Bolt, Cylinder Head Nut, Cylinder Head Gasket, Cylinder Head 12A M2-12 Head Gasket Combustion Chamber 7

16 GEAR CASE GROUP CDr CV lg) 8

17 GEAR CASE GROUP Item Part No. Unit Description Assembly Case, Gear Plug Pin, Start Spring O-Ring Gasket, Gear Case Bolt Bolt Bolt Bolt Bolt Washer, Spring Joint, Pipe Washer, Plain Seal, Oil Cartridge, Oil Filter Spring Seat Ball Water Pump Sherwood 19A Water Pump Oberdorfer Gasket, Water Pump Stud Nut Washer, Spring 9

18 MAIN CA SE BEARING GROUP ') ~I ) fed 13 10

19 MAIN BEARING CASE GROUP Item Part No. Unit Description Assembly Case, Main Bearing Bolt, Bearing Case Washer, Bearing Case Packing, Bearing Case Cover, Bearing Case Packing, Bearing Case Cover Bolt Bolt Seal, Oil Assembly Case, Main Bearing Bolt, Bearing Case Washer, Bearing Case Bolt, Bearing Case Washer, Bearing Case 2 1 1

20 HEAD COVER GROUP 12

21 HEAD COVER GROUP Item Part No. Unit Description Joint, Breather Pipe Plate, Breather Element Plate, Breather Element Element, Breather Oil Shield, Breather Screw Pipe, Breather Cover, Valve Packing, Valve Cover Nut, Cap Packing Plug, Oil Filler a-ring 13

22 INLET MANIFOLD GROUP 14

23 INLET MANIFOLD GROUP Item Part No. Unit Description Air Cleaner Hose Clamp Bolt Washer, Spring Manifold, Inlet Packing, Inlet Manifold Clip Bolt Washer, Spring Hose Hose Clamp Adapter Stud Packing, Exhaust Manifold Exhaust Manifold Cap Washer, Spring Nut Plug Stud Gasket Exhaust Flange Stud Nut Filter Element 15

24 VALVE, ROCKER ARM GROUP 16

25 VALVE, ROCKER ARM GROUP Item Part No. Unit Description Valve, Inlet Valve, Exhaust Spring, Valve Retainer, Valve Spring Collet, Valve Spring Cap Valve Seal, Valve Stem Shaft, Rocker Arm Spring Washer, Plain lt Bracket, Rocker Arm Stud Nut Washer, Plain Washer, Spring Screw, Set Washer, Rocker Arm Spring, Rocker Arm Assembly Rocker Arm Bush Screw, Adjusting Nut 17

26 18 CAMSHAFT GROUP

27 CAMSHAFT GROUP Item Part No. Unit Description Tappet Rod, Push Assembly Camshaft Screw Gear, Camshaft Key, Feather Stopper, Camshaft Bolt Camp. Gear, Idle Bush, Idle Gear Collar, Idle Gear Coliar, Idle Gear Cir-Clip, Idle Gear Shaft, Idle Gear Bolt 19

28 IDLING APP ARATUS 20

29 IDLING APPARATUS Item Part No. Unit Description Cover Packing, Fuel Pump Bolt Assembly Apparatus, Idling Assembly Bolt, Adjusting 6 Order by Item No Spring Nut Nut, Cap Packing Cap Bolt, Adjusting Nut Packing Nut, Cap Cap Cover Packing, Oil Pump Bolt Bolt 21

30 PISTON, CRANKSHAFT GROUP ( I I I 0i I I I, I 22

31 PISTON, CRANKSHAFT GROUP ~tem Part No. Unit Description Piston 1A M2-12 Piston Assembly Piston Ring 2A M2-12 Piston Ring Assembly Pin, Piston Cir-Clip, Piston Pin Assembly Rod, Connecting 5A M2-12 Connecting Rod, Assembly Bush, Piston Pin 6A M2-12 Bush, Piston Pin Bo!t, Connecting Rod 7A M2-12 Bolt, Connecting Rod Metal, Crankpin 8A M2-12 Metal, Crankpin Compo Crankshaft Plug, Pin Sleeve, Crankshaft Gear, Crank Key, Feather Metal, Crankshaft Meta!, Crankshaft Metal, Crankshaft Metal, Side Metal, Side Collar, Crankshaft Oil Slinger, Crankshaft O-Ring OVERSIZE BEARINGS Oversize Measurements Part No. tn Millimeters Description Piston M2-12 Piston Piston Ring M-2-12 Piston Ring Crankpin Bearing (Conn. Rod) Crankpin Bearing Crankshaft Bearing No Crankshaft Bearing No Crankshaft Bearing No Crankshaft Bearing No Crankshaft Bearing No Crankshaft Bearing No Thrust Bearing No Thrust Bearing No Thrust Bearing No Thrust Bearing No. 2 23

32 FLYWHEEL GROUP 24

33 FLYWHEEL GROUP Item Part No. Unit Description Compo Flywheel Gear, Ring Bolt, Flywheel Washer, Flywheel Rear End Plate Bolt Assembly Starter Bolt Nut Washer, Spring Solenoid 25

34 NOZZLE HOLDER GROUP./\, 26

35 NOZZLE HOLDER GROUP Item Part No. Unit Description Assembly Pipe. Overflow Clip. Pipe Assembly Pipe, Overflow Clip, Pipe Screw Packing Injector 7A M2-12 Injector Packing Pipe, Injection Pipe, Injection Clamp, Pipe Clamp, Pipe Screw, with Washer Plug, Glow Code, Glow Plug Washer, Lock Bleed Screw Washer, Lock Bleed Screw Fuel Line, Return Bracket Hose Connector Fuel Bracket Assembly Bleed Screw Assembly {Items 16,17,18,191 27

36 SPEED CONTROL PLATE GROUP 28

37 SPEED CONTROL PLATE GROUP Item Part No. Unit Description Plate, Speed Control Packing, Speed Control Plate Bolt Bolt Packing Lever, Governor Collar O-Ring Lever, Speed Control Nut Shaft, Lever Lever I Engine Stop Pin, Spring O-Ring Spring Stopper Bolt Nut 19 Non Sale 20 Non Sale 29

38 ,-, rsj, '

39 GOVERNOR GROUP Item Part No. Unit Description Spring, Start Spring, Governor Assembly Lever I Fork Compo Lever, Fork 1 5 Order by Item No.4 6 Order by Item No.4 7 Order by Item No. 4 8 Order by Item No.4 9 Order by Item No.4 10 Order by Item No Assembly Lever, Fork Lever, Fork Shaft, Fork Lever Pin, Spring Bolt Washer, Spring Holder, Fork Lever Bolt Washer, Plain 31

40 WATER FLANGE GROUP 32

41 WATER FLANGE GROUP Item Part No. Unit Description Hose Washer Bolt Clamp Hose Clamp Flange, Water Packing, Water Flange Bolt Bolt Pipe, Water Return, Pipe, Water Return, Band. Pipe Assembly I Thermostat Hose Temperature Sender Thermostat Housing Drain Cock Bolt Lock Washer Washer Elbow Clamp Hose Packing, Thermostat Cover 33

42 FUEL CAMSHAFT GROUP 34

43 FUEL CAMSHAFT GROUP Item Part No. Unit Description Assembly Pump, Injection 1A M2-12 Assembly Pump, Injection Shim, Injection Pump Bolt Stud Nut, Cap Washer, Spring Joint Assembly Camshaft, Fuel Camshaft, Fuel Bearing, Ball Gear, Injection Pump Key, Feather Sleeve, Governor Case, Governor BaH Ball eir-clip, Governor Sleeve Ball Bearing, Ball eir-clip, External Stopper, Fuel Camshaft Bolt 35

44 WATER PUMP GROUP 36

45 WATER PUMP GROUP Item Pari No. Unit Description Assembly Pump, Water Flange, Water Pump Bearing 4 Order by Item No Assembly Seal, Mechanical Impeller, Water Pump Pipe, Water Return Packing, Water Pump Bolt Bolt Washer, Fan Pulley. Fan Bolt Washer, Plain Pulley, Fan Orive V-Belt 16A V-Belt M & PTa Pulley Kit 5" x 3/8 Grove Pulley & 3 AI. Hd. Cap P.T. Pulley 5" Cap. Sc. Hd. 8mm x 1.25 x 30mm 37

46 FUEL FilTER GROUP 38

47 FUEL FILTER GROUP Item Part No. Unit Description Electric Fuel Pump Bleed Screw O-Ring Fuel Filter Cover Fuel Filter Element Fuel Filter Assembly Fuel Pump Filter & Gasket Cover Gasket Cover 39

48 NAME PLATE GROUP 40

49 NAME PLATE GROUP Item Part No. Unit Description Label, Oil Label Label Label 41

50 ALTERNATOR GROUP

51 ALTERNATOR GROUP I!em Par! No. Unit Description Nut Nut Split Washer Washer Alternator Support Alternator Alternator Spacer Alternator Spacer Alternator Bracket 9A All. Brkt 1 /4" SI! Washer Hex Head Cap Screw 3/8-16 x 3-1/ Hex Head Cap Screw 8m x Hex Head Cap Screw 6m x Split Washer Hex Head Cap Screw 6 x 1.00 x Washer Hex Head Cap Screw 5/16-18 x 3/ Split Washer Washer Alt. Adjustment Arm Washer Hex Head Cap Screw 43

52 HEA T EXCHANGER GROUP

53 HEAT EXCHANGER GROUP Item Part No. Unit Description Hex Nut 3/ Stud 3/8-16 & 24 x 1-7/ Exhaust Flange Gasket, Exhaust Flange Hose Connector Hose Clamp Hose Hose Clamp Stud 3/8-16 & 24 x 2-5/ Wire Flex Hose 7/8 I.D Cover Plate and Gasket Hose Heat Exchanger 2" x 12" Zinc 1/8 NPT x 1 7/8 x 3/16 DIA Hose Clamp No Heat Exchanger Bracket M-12 16A M2-12 Heat Exchanger Bracket Heat Exchanger Bracket Support Lock Washer Bolt Bolt Nut 45

54 BELL HOUSING GROUP 11---f18 46

55 BEll HOUSING GROUP Item Part No. Unil Description Plate, Damper Mounting Damper, Reverse Gear Washer, Split Lock Hex Head Cap Screw 5mm x 12mm Hex Nut 8mm Washer, 5/1 6 Lock Washer, 5/16 Plain Bell Housing 8A Bell Hsg. New Style w / Radius for HE Hex Head Cap Screw 8mm x 1.25 x 65mm Standard Transmission "V" Drive Transmission Flex Mount Washer, Lock 8mm Hex Head Cap Screw M8 x 25mm Socket Head Cap Screw 8mm x 25mm Hex Head Cap Screw 8mm x 1.25 x 80mm Hex Head Cap Screw 8mm x 1.25 x 40mm Shift Bracket Vertical Shift Bracket Pad Rubber N. Exen. Backing 47

56 THROTTLE BRACKET GROUP 1 o

57 THROTTLE BRACKET GROUP THROTTLE ASSEMBLY Item Part No. Unit Description Bracket, Throttle Key Nut No Support, Throttle Bracket Clamp, Choke Cable Round Head Machine Screw No x Spacer, Lever Cotter Pin Lever, Throttle Shoulder Screw No x 114 x 518 Sid Hex Jam Nut Lock Washer, Pivot, Throttle Cable Ball Joint Rod, Adjustment Cable Cup 49

58 WIRING DIAGRAM Glow f1ug. (Ipe. "~I.) ;; " + g,, ~I, ~ I ~ ~, I I I Glow Plug' (Iper "yl,) Wire Wire No. Color Size Black #10 2 Grey 10 3 Yellow-Red 16 4 Orange 10 5 Red 10 6 Purple 16 7 Lt. Blue 16 8 Tan 16 9 Open Grey Orange-Red 14,,,, Engine Ha'n ' 1 l ~ E..len.ion!-Iarne.s ~==~~===-~ "" ~'\\ 50

59 "B" SPARE PARTS KIT M LESS INJECTOR "A" SPARE PARTS KIT M-12-M "B" SPARE PARTS KIT M

60 OBERDORFER WATER PUMP PUMP ASSEMBLY Item Part No. Unit Description Cover Screws Pump Cover Cover Gasket Impeller Snap Ring Impeller Pump Shaft Old Style 6A pc. Shaft New Style Cam Carbon Bushing Cam Locking Screw Oil Seal Drain Plug 52

61 SHERWOOD WATER PUMP PUMP ASSEMBLY Item Part No. Unit Description Cover Screws Pump Cover Cover Gasket Impeller Snap Ring Impelier Key Pump Shaft Old Style 7A pc. Shaft New Style Water Seal Cam Pump Body B95 1 Cam Locking Screw Oil Seal Drain Plug 53

62 MEDALLION PANELS INo longer Availablel o o o ~ t:b 0 ~ Ii 0 II g STANDARD PANEL o o o o o DELUXE PANEL o 54

63 NOVATRON PANELS o o o o o o CUSTOM PANEL (With Tachometer - Hour Meter and Alarms) o o o o o o DELUXE PANEL (With Tachometer) 55

64 NOVATRON PANELS o o 0 o o STANDARD PANEL (No Tachometer) NOVATRON INSTRUMENT PANEl Item Unit Description Optional Optional Optional Optional Optional Optional Optional Optional Optional Special Deluxe Panel~Tachometer w/hourmeter w/warning Light and Buzzer Blank Panel w/holes Deluxe Panel - w/tachometer Blank Panel w/holes Standard Panel Blank Panel w/holes Ammeter Oil Light Temperature Gauge Ignition Switch Glow and Start Button 35 Amp Circuit Breaker 10 Amp Circuit Breaker 1 a Foot Extension Harness Panel Harness Assembly Tachometer for Panel Tachometer w/hourmeter for Panel Buzz Light for Panel Tachometer Wire for Panel 5 Foot Extension Harness Engine Harness 56

65 Top Gasket Set M Complete Gasket Set M Top Gasket Set M Complete Gasket Set M STANDARD COUPLING KITS Rigid Flex 3/4" /8" " /8" /4" V-DRIVE COUPLING KITS Rigid Flex 3/4" /8" " /8" /4" N/A 57

UNIVERSAL ATOMIC DIESEL MODEL (16 H.P.) PARTS MANUAL. Universal Motors

UNIVERSAL ATOMIC DIESEL MODEL 20 5416 (16 H.P.) PARTS MANUAL Universal Motors This copy of the Universal Motors Owners Manual has been re-created using images computer scanned from a manual rather than