PARTS LIST WESTERBEKE. 55A Four. Publication # Edition One. August 1999

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1 PARTS LIST WESTERBEKE 55A Four Marine Diesel Engine Publication # 0000 Edition One August 999 ~r~ rwesterbeke WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

2 PARTS LIST WESTERBEKE 55A Four Marine Diesel Engine Publication # 0000 Edition One August 999 j'-.v- rwesterbeke WESTERBEKECORPORATION MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA

3 IMPORTANT PRODUCT SOFTWARE DISCLAIMER Product software of all kinds such as brochures, drawings, technical data, operator's and workshop manuals, parts lists and parts price lists, and other information, instructions and specifications provided from sources other than Westerbeke, is not within Westerbeke's control and, accordingly, is provided to Westerbeke customers only as a courtesy and service. Westerbeke cannot be responsible for the content of such software, makes no warranties or representations with respect thereto, including the accuracy, timeliness or completeness thereof, and will in no event be liable for any type of damages or injury incurred in connection with, or arising out of, the furnishing or use of such software. For example, components and subassemblies incorporated in Westerbeke's products and supplied by others (such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers with their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has notice in advance, are frequently not reflected in the supplier's software until after such changes take place. Westerbeke customers should also keep in mind the time span between printings of Westerbeke product software, and the unavoidable existence of earlier, non-current Westerbeke software editions in the field. Additionally, most Westerbeke products indude customer-requested special features that frequently do not include complete documentation. In summation, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense but is imperative that appropriate representatives of Westerbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.

4 WESTERBEKE 55A FOUR TABLE OF CONTENTS PAGE DESCRIPTION 00 CYLINDER BLOCK 0 CYLINDER HEAD 0 CRANKSHAFT - PISTONS 06 CAMSHAFT - VALVES - TIMING SYSTEM 08 TIMING COVER 0 LUBE OIL FILTER AND PUMP AIR FILTER - MANIFOLD - COOLING SYSTEM 6 HEAT EXCHANGER - HBW TRANSMISSION COOLER 8 SEA WATER PUMP 0 FRESH WATER PUMP - IDLER PULLEY FUEL SYSTEM 6 THROTTLE CABLE CONNECTION 8 ALTERNATOR - SEA WATER PUMP - BELTS 3 FRONT MOUNTS - COMPRESSOR MOUNTING SYSTEM 3 BACK END - HBW TRANSMISSION - REAR MOUNTS 38 HBW TRANSMISSION SHIFTING BRACKET 0 WARNER 7 C HYDRAULIC TRANSMISSION ELECTRICAL SYSTEM PROPULSION INSTRUMENT PANELS 6 STARTER MOTOR 8 MISCELLANEOUS

5 WESTERBEKE 55A FOUR - CYLINDER BLOCK 7~ 6~ o 8 37 I I I I I I L J 39~ 0 00

6 WESTERBEKE 55A FOUR - CYLINDER BLOCK REF PN NAtE REMARKS QUAN '":j BLOCK PLUG DOWEL PLUG PLUG PIN PLUG PLUG DOWEL STUD PLUG WASHER CONNECTOR DOWEL STUD PLUG O-RING LINER LINER PLUG DOWEL GASKET FLANGE SEAL DOWEL PLUG DIPSTICK TUBE CLAMP HOSE TUBE BOLT WASHER JET VALVE BAFFLE SUMP CAP BRACKET HOSE WASHER WASHER BOLT SEAL ASSEMBLY TUBULAR EXPANSION 30MM DIN 3 TENSIONER SPRING EXPANSION 5MM DIN 3 TUBULAR TORX-OIL ADPATER TO BLOCK EXPANSION 0MM DIN 3 BANJO M0 OIL ADAPTER TO BLOCK TUBULAR TORX-OIL LINE TO BLOCK OIL CYLINDER YELLOW CYLINDER WHITE TUBULAR CRANKSHAFT OIL SEAL FLANGE OIL SEAL CRANKSHAFT REAR OIL M 6 X 5 JIS-FLANGE DOG TUBULAR EXPANSION 35MM DIN 3 DIPSTICI-<. M 6 X JIS-FLANGE DOG HOSE 6 DIPSTICK TUBE DIPSTICK LOWER MAIN BEARING CAP OIL JET LINE OIL OIL JET OIL SUMP M 6 X JIS-FLANGE DOG M 6 X 6 JIS-FLANGE DOG OIL SUMP DRAIN HOSE Ml0 X.5 X 55 JIS-FLANGE SUMP DRAIN HOSE SUMP DRAIN BANJO M SUMP DRAIN BANJO BANJO-SUMP DRAIN LEAD WIRE

7 WESTERBEKE 55A FOUR - CYLINDER HEAD 0

8 WESTERBEKE 55A FOUR - CYLINDER HEAD REF PN NAME REMARKS QUAN 089 GASKET CYLINDER HEAD 0807 HEAD CYLINDER INSERT COMBUSTION INCLUDING REF 000 BALL STEEL GASKET LOWER THERMOSTAT HOUSING 6 08 HOUSING LOWER THERMOSTAT 7 00 M 8 X 5 ~IS-FLANGE 8 08 M 8 X 90 ~rs-flange PLUG EXPANSION 5MM DIN SEAL OIL 009 PLUG PLUG EXPANSION MM DIN STUD CAMSHAFT BRACKET STUD M 8 X 5 DIN GUIDE VALVE INCLUDING CLIP CLIP VALVE GUIDE GUIDE VALVE INCLUDING CLIP SCREW M X 8 TAPPING NUT CAMSHAFT BRACKET GASKET ROCKER COVER 085 PLATE OIL BAFFLE 086 COVER ROCKER INCL GASKET AND BAFFLE CLAMP HOSE HOSE BREATHER CAP OIL FILL INCLUDING GASKET 6 GASKET OIL FILL CAP-SEE REF STUD M 6 X 35 -JIS-FLANGE DOG BOLT CYLINDER HEAD CAP OIL SEAL M 8 X 5 DIN EYE REAR LIFTING RETAINER PLUG PLUG EXPANSION 30MM DIN 3 03

9 WESTERBEKE 55A FOUR - CRANKSHAFT - PISTONS 8 0

10 WESTERBEKE 55A FOUR - CRANKSHAFT - PISTONS REF PN NAME REMARKS QUAN 087 RING SET STD-ENGINE SET 0873 PISTON STD INCL REF RING RETAINING ROD CONNECTING BUSHING CONNECTING ROD NUT CONNECTING ROD BEARING SET CONNECTING ROD STD BEARING SET CONNECTING ROD 0.5MM BEARING SET CONNECTING ROD 0.50MM BEARING SET CONNECTING ROD 0.75MM BOLT CRANKSHAFT PULLEY WASHER CRANKSHAFT PULLEY PULLEY CRANKSHAFT 3 GROOVE 0869 BOLT TIMING BELT PULLEY 0870 WASHER DOWEL MM X 6MM DIN PULLEY TIMING BELT INCL REF RING PULLEY KEY WOODRUFF CRANKSHAFT 8 00 DOWEL 6MM X 8MM WASHER THRUST SET STD WASHER THRUST SET OS BEARING SET MAIN STD BEARING SET MAIN 0.5MM BEARING SET MAIN 0.50MM BEARING SET MAIN 0.75MM 05

11 WESTERBEKE 55A FOUR - CAMSHAFT - VALVES - TIMING SYSTEM ~ ~ t.~-3 ~ $-- 3~ ls--j 5 6~ 7~ a

12 WESTERBEKE 55A FOUR - CAMSHAFT - VALVES - TIMING SYSTEM REF PN NAME REMARKS QUAN 088 CAMSHAFT 0370 KEY WOODRUFF BELT TIMING 088 PULLEY TIMING BELT-CAMSHAFT WASHER CAMSHAFT PULLEY BOLT TIMING BELT PULLEY 7 00 M0 X.5 X 0 JIS-FLANGE 8 00 WASHER TENSIONER TENS loner TIMING BELT SPRING TENSIONER SHIM.30MM AR SHIM.5MM AR SHIM.0MM AR SHIM. 5MM AR SHIM.0MM AR SHIM.05MM AR SHIM.00MM AR SHIM 3. 95MM AR SHIM 3.90MM AR SHIM 3. 87MM AR SHIM 3.85MM AR SHIM 3.80MM AR SHIM 3. 75MM AR SHIM 3.70MM AR 0885 TAPPET COTTER VALVE SEAT VALVE SPRING UPPER SPRING VALVE SEAT VALVE SPRING LOWER SEAL VALVE STEM OIL VALVE EXHAUST VALVE INTAKE 07

13 WESTERBEKE 55A FOUR - TIMING COVER 6 5 \ ~ X > ~~ \ \

14 WESTERBEKE 55A FOUR - TIMING COVER REF PN NAt-E REt-lARKS QUAN 085 SEAL RUBBER 0890 CLIP TENSIONER SPRING SEAL RUBBER 087 PLATE TIMING COVER INCL REF THRU SEAL RUBBER NUT Ml0 X.5 JIS-FLANGE SEAL RUBBER SEAL RUBBER SEAL RUBBER SPACER TIMING COVER SEAL 7 00 M 6 X 6 JIS-FLANGE 8T M 6 X 30 JIS-FLANGE DOG 3 08 CAP TIMING COVER 0839 INSERT TIMING COVER SEAL RUBBER INSERT TIMING COVER SEAL RUBBER SEAL RUBBER SEAL INDICATOR PIN COVER LOWER TIMING INCL REF 3 THRU 08 SEAL RUBBER 0837 INSERT TIMING COVER M 6 X 0 JIS-FLANGE DOG COVER TIMING SEAL RUBBER INSERT TIMING COVER INSERT TIMING COVER GASKET TIMING COVER M 6 X 30 JIS-FLANGE DOG M 6 X 5 JIS-FLANGE DOG 09

15 WESTERBEKE 55A FOUR - LUBE OIL FILTER AND PUMP 5 6 ~ 5~ r 9,J ~~,... ~ 0

16 WESTERBEKE 55A FOUR - LUBE OIL FILTER AND PUMP REF PN NAME REMARKS QUAN 0008 HOSE OIL COOLER TO FRESH WATER PUMP CLAMP HOSE FILTER LUBE OIL 036 NUT M 6 JIS-FLANGE Ml0 X. 5 X 5 JIS-FLANGE GASKET COOLER COVER COVER COOLER NUT OIL ADAPTER NIPPLE NIPPLE OIL ADAPTER COOLER LUBE OIL 096 a-ring 096 a-ring a-ring 0373 PLUG a-ring SPRING OIL RELIEF VALVE PLUNGER OIL RELIEF VALVE O-RING a-ring HOUSING OIL ADAPTER INCL REF 9 & THRU 00 PLUG Ml0 X WASHER BANJO Ml a-ring 0965 SWITCH OIL BYPASS ALARM INCL a-ring NUT Ml0 X.5 JIS-FLANGE M 6 X 0 JIS-FLANGE 7 03 CLAMP HOSE HOSE THERMOSTAT HOUSING TO OIL COOLER LINE Ml0 X 6 DIN GASKET LINE TO COOLER LINE THERMOSTAT HOUSING TO COOLER NUT M 6 JIS-FLANGE WASHER BANJO M LINE COOLER TO BLOCK BOLT BANJO ' NUT M 6 JIS-FLANGE GASKET LINE TO BLOCK

17 WESTERBEKE 55A FOUR - LUBE OIL FILTER AND PUMP 5 ~',~," ~ ~ 35 6 ~ 5~ l' 9,J

18 WESTERBEKE 55A FOUR - LUBE OIL FILTER AND PUMP REF PN NAME REMARKS QUAN a-ring PUMP LUBE OIL INCL REF 39 THRU PLUG OIL PUMP 005 DOWEL 0MM X 5MM DIN POINTER TIMING SEAL OIL 03 PLUNGER OIL RELIEF VALVE SPRING OIL RELIEF VALVE PLUG OIL RELIEF VALVE DOWEL TUBULAR GEAR OIL PUMP INNER GEAR OIL PUMP OUTER SCREW OIL PUMP COVER COVER OIL PUMP STRAINER OIL PICKUP M 6 X 6 JIS-FLANGE DOG M 6 X 0 JIS-FLANGE DOG GASKET STRAINER TO PUMP M 6 X 0 JIS-FLANGE DOG t0 X.5 X 55 JIS-FLANGE 3

19 > L m () -f m :;:0 to m,:: m (J (J > "T o C :;:0 > - :;:0 "T - r -f m :;:0 I 3: > Z - "T o r t: (') o o r - Z tv () -< () -f m 3:

20 WESTERBEKE 55A FOUR - AIR FILTER - MANIFOLD - COOLING SYSTEM REF PN NAME REMARKS QUAN KIT CAP TANK STRAP TUBING CLAMP ELBOW CAP CLAMP HOSE WASHER COVER FILTER STUD LOCJ.(.WASHER NUT GASKET PLUG ELBOW KIT ELBOW KIT ELBOW CLAMP GASKET HOSE PLUG SCREW NAMEPLATE MANIFOLD HOUSING WASHER GASKET THERMOSTAT CLAMP COOLANT RECOVERY TANK INCL REF THRU 6 COOLANT RECOVERY TANK COOLANT RECOVERY COOLANT RECOVERY TANK MOUNTING MANIFOLD TO TANK - INCHES REQUIRED 60 HOSE MANIFOLD TO RECOVERY TANK HOSE PRESSURE HOSE 8 THERMOSTAT TO MANIFOLD M 6 X 65 DIN 93 M 6 DIN 7 M 6 DIN 5 INTAKE MANIFOLD FILTER AIR M 8 X 5 DIN 939 M 8 DIN 7 M 8 DIN 93 EXHAUST MANIFOLD TO HEAD /NPT BRASS SQUARE HEAD 90 WATER INJECTED EXHAUST INCL REF 0-5 WATER INJECTED EXHAUST INCL REF 0- /NPT TO " HOSE EXHAUST ELBOW TO MANIFOLD EXHAUST ELBOW TO MANIFOLD MANIFOLD TO EXCHANGER /NPT BRASS SQUARE HEAD 8-3 X / SS OVAL HEAD INTAKE-EXHAUST THERMOSTAT M 6 X 0 DIN M 6 DIN 7 3 M 6 DIN 5 3 THERMOSTAT 80F HOSE 8 5

21 WESTERBEKE 55A FOUR - HEAT EXCHANGER - HBW TRANSMISSION COOLER 6~ ~f 5 6

22 WESTERBEKE 55A FOUR - HEAT EXCHANGER - HBW TRANSMISSION COOLER REF PN NAME REMARKS QUAN EXCHANGER GASKET O-RING COVER CLAMP HOSE CLAMP HOSE HOSE PLUG WASHER PLUG ZINC NIPPLE PLUG PETCOCK NUT HOSE CLAMP NIPPLE COOLER ELBOW HEAT EXCHANGER END COVER EXCHANGER END COVER EXCHANGER END 3/8NC X 3/ BRASS HOSE " ID WIRE INSERTED - INCHES REQUIRED HOSE 8 MANIFOLD TO EXCHANGER EXCHANGER TO FRESH WATER PUMP /NPT HEX HEAD BRASS /NC X -/ / / FLAT /NPT BRASS SQUARE HEAD 3/NPT TO " HOSE /8NPT HEX HEAD BRASS /8NPT M 8 DIN 7 M 8 DIN 93 " ID WIRE INSERTED - INCHES REQUIRED HOSE 6 3/NPT TO HOSE HEW TRANSMISSION 3/NPT TO HOSE M 8 X 0 DIN 933 M 8 DIN AR 7

23 WESTERBEKE 55A FOUR - SEA WATER PUMP ~ I I 8

24 WESTERBEKE 55A FOUR - SEA WATER PUMP REF PN NAME REMARKS QUAN 0385 PUMP SEA WATER 087 SCREW BEARING HOUSING TO PUMP 3 038' HOUSING BEARING SEAL INCLUDING SEAT RING RETAINING ' GASKET BEARING HOUSING TO PUMP HOUSING HOUSING PUMP BODY SCREW PUMP HOUSING TO CAM CAM 0907 IMPELLER INCLUDING GASKET 09 GASKET IMPELLER COVER 3 085'3 COVER IMPELLER INCLUDING BUSHING ' BUSHING SHAFT END KEY IMPELLER TO SHAFT SHAFT 9 08 DOWEL COVER TO PUMP HOUSING 0 0'39 KEY SEA WATER PUMP SHAFT TO PULLEY 08 BEARING 086 RING RETAINING ' PLUG /8NPT HEX HEAD BRASS 03'3'39 KIT PUMP REPAIR INCL 6,7,9,0,,,6,, 9

25 WESTERBEKE 55A FOUR - FRESH WATER PUMP - IDLER PULLEY 0 '~- 8.3~~/~' 0

26 WESTERBEKE 55A FOUR - FRESH WATER PUMP - IDLER PULLEY REF PN NAME REMARKS QUAN COVER GASKET IMPELLER SEAL PUMP SHAFT GEAR CLAMP HOSE CLAMP HOSE GASKET BRACKET SHAFT FLANGE STUD PULLEY WASHER NUT M 8 X 0 JIS-FLANGE FRESH WATER PUMP PUMP COVER SEE REF 6 FRESH WATER INCLUDING REF THRU 8 SEE REF 6 SEE REF 6 M0 X.5 X 90 JIS-FLANGE Ml0 X.5 X 95 JIS-FLANGE Ml0 X.5 X 5 JIS-FLANGE HOSE 0 OIL COOLER TO PUMP HOSE EXCHANGER TO PUMP FRESH WATER PUMP TO BLOCK IDLER PULLEY INCLUDING REF 7 THRU 0 IDLER PULLEY INCLUDING BEARING IDLER PULLEY M 8 X DIN 939 IDLER GROOVE M 8 JIS-FLANGE Ml0 X 35 DIN 933 Ml0 X.5 X 35 JIS-FLANGE Ml0 X 0 DIN 933 Ml0 X.5 X 0 JIS-FLANGE

27 WESTERBEKE 55A FOUR - FUEL SYSTEM ~3' 3~ ~ A ~ ];= ~

28 WESTERBEKE 55A FOUR - FUEL SYSTEM REF PN NAME REMARKS QUAN 0905 INJECTOR 09 NUT INJECTOR NOZZLE INJECTOR 0907 GASKET INJECTOR 5 05 WASHER INJECTOR NOZZLE GASKET INJECTOR TO RETURN LINE LINE INJECTOR RETURN HOSE INJECTOR RETURN TO PUMP CLAMP HOSE BANJO FUEL RETURN 0336 CONNECTOR MALE /8NPT X 3/6 COMPRESSION 050 BOLT BANJO WASHER BANJO M 0909 LINE INJECTOR LINE INJECTOR 6 09 LINE INJECTOR LINE INJECTOR M 8 X 5 JIS-FLANGE 9 09 BRACKET INJECTION PUMP SUPPORT M0 X.5 X 0 JIS-FLANGE 003 Ml0 X.5 X 5 JIS-FLANGE STUD M 8 X 5 DIN BRAC\A,ET INJECTION PUMP MOUNT 098 NUT INJECTION PUMP PULLEY PULLEY INJECTION PUMP DRIVE M0 X 0 DIN NUT M 8 JIS-FLANGE PUMP INJECTION SPACER WASHER BAN.JO M BOLT BANJO O-RING FUEL SOLENOID SOLENOID FUEL SHUTOFF VDC WIRE SOLENOID INCLUDING BOOT BOLT FUEL LINE CLAMP CLAMP FUEL LINE CLAMP FUEL LINE BOLT FUEL LINE CLAMP CLAMP FUEL LINE CLAMP FUEL LINE 3

29 WESTERBEKE 55A FOUR - FUEL SYSTEM ~39 3~

30 WESTERBEKE 55A FOUR - FUEL SYSTEM REF PN NAME REMARKS QUAN 0796 M 8 X 0 DIN M 8 DIN WASHER M 8 DIN WASHER SPACER BRACKET FUEL FILTER M 8 DIN M 8 X 5 DIN BOLT BANJO WASHER BANJO M WASHER BANJO M ALUMINUM WASHER BANJO M FILTER FUEL ASSEMBLY WASHER BANJO M HOSE FILTER TO INJECTION PUMP BOLT BANJO WASHER BANJO M WASHER BANJO M ALUMINUM O-RING BLEED SCREW SCREW FILTER BLEED FILTER FUEL PUMP FUEL LIFT VDC WASHER M 6 DIN M 6 DIN M 6 X DIN ELBOW /8NPT STREET 90 BRASS HOSE LIFT PUMP TO FILTER INCLUDING ELBOW BRACKET LIFT PUMP-CIRCUIT BREAKER-SOLENOID M 8 DIN NUT M 8 DIN 93 5

31 WESTERBEKE 55A FOUR - THROTTLE CABLE CONNECTION 3 6

32 WESTERBEKE 55A FOUR - THROTTLE CABLE CONNECTION REF PN NAME REMARKS QUAN 0006 SPACER 009 BRACKET THROTTLE CABLE SCREW 0-3 X 5/8 SS BH 0335 CLAMP CABLE SHIM CABLE CLAMP SS NUT 0-3 SS LOCKWA8HER Ml0 DIN Ml0 X.5 X 0 DIN M 6 X 5 DIN LOCKWA8HER M 6 DIN NUT 0-3 SS l.ja8her 0 FLAT 8S LOCKWA8HER BALL.JOINT 7

33 WESTERBEKE 55A FOUR _ ALTERNATOR - SEA WATER PUMP - BELTS 3 \ ~~ 8 8,-",.,~_8 3,

34 WESTERBEKE 55A FOUR - ALTERNATOR - SEA WATER PUMP - BELTS REF PN NAME REMARKS QUAN EYE BRACKET BRACKET SPACER SPACER ALTERNATOR ALTERNATOR ALTERNATOR REGULATOR ALTERNATOR ALTERNATOR REGULATOR SPACER PULLEY PULLEY PULLEY PULLEY PULLEY STRAP STRAP WASHER WASHER BELT BELT M0 X.5 X 30 DIN 96 M0 DIN 7 LIFTING ALTERNATOR 50 AMP ALTERNATOR AMP /NC X -/ BRACKET /8NC X -/ BRACKET / 3/8 50 AMP 90 AMP 50 AMP VDC W/REGULATOR 90 AMP VDC W/REGULATOR 35 AMP VDC 35 AMP ALTERNATOR 60 AMP VDC 90 AMP VDC AMP ALTERNATOR 50 AMP 90 AMP AMP IDLER GROOVE IDLER GROOVE ADJUSTING ADJUSTING 35 AMP ALTERNATOR 5/6 3/8 FLAT 5/6 3/8 5/6NC X -/ 3/8NC X -3/ 5/6 5/6NC X 3/ 50 AMP ALTERNATOR AMP ALTERNATOR 9

35 WESTERBEKE 55A FOUR - ALTERNATOR - SEA WATER PUMP - BELTS fp 3 ( ) ;/ t () -'" ~ jl

36 WESTERBEKE 55A FOUR - ALTERNATOR - SEA WATER PUMP - BELTS REF PN NAME REMARKS QUAN BELT SEA WATER PUMP PULLEY SEA WATER PUMP 0056 SETSCREW M Ml0 X.5 X 80 DIN Ml0 DIN PLATE SEA WATER PUMP ADJUSTING BRACKET SEA WATER PUMP Ml0 DIN MI0 X. 5 X 00 DIN / /8NF X -/ HOSE " ID WIRE INSERTED - INCHES REQUIRED CLAMP HOSE ELBOW 3/NPT TO " HOSE PUMP SEA WATER NIPPLE 3/NPT TO " HOSE 3

37 WESTERBEKE 55A FOUR - FRONT MOUNTS - COMPRESSOR MOUNTING SYSTEM 6 3

38 WESTERBEKE 55A FOUR - FRONT MOUNTS - COMPRESSOR MOUNTING SYSTEM REF PN NAME REMARKS QUAN STRAP SPACER MOUNT PULLEY WASHER NUT NUT WASHER BELT COMPRESSOR MOUNT MOUNT ISOLATOR NUT WASHER Ml0 X.5 X 95 JIS-FLANGE Ml0 DIN 7 COMPRESSOR ADJUSTING FRONT LEFT AND COMPRESSOR CRANKSHAFT 5 GROOVE M 8 X 35 DIN 9 7/6NC X 5 7/6 FLAT 7/6 7/6NC Ml0 DIN 7 Ml0 X.5 X 30 DIN 96 3/8NF 3/8 3/8 FLAT 3/8NF X -/ COMPRESSOR DRIVE SUPPLIED BY OTHERS Ml0 X.5 X 30 DIN 96 Ml0 DIN 7 FRONT RIGHT FRONT LEFT Ml0 DIN 7 Ml0 X.5 X 30 DIN 96 INCLUDING LOCKNUTS M6 JAM SELF LOCKING 5/8 FLAT

39 WESTERBEKE 55A FOUR - BACK END - HBW TRANSMISSION - REAR MOUNTS 3

40 WESTERBEKE 55A FOUR - BACK END - HBW TRANSMISSION - REAR MOUNTS REF PN NAME REMARKS QUAN WASHER MOTOR WASHER NUT COVER SCREW FLYWHEEL GEAR BOLT DAMPER DAMPER SCREW ADAPTER ADAPTER ADAPTER ADAPTER NUT COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING SETSCREW Ml0 X 60 DIN 9 BATTERY GND & STARTER Ml0 DIN 7 3 Ml0 DIN 5 STARTER VDC Ml0 X 30 DIN 933 M DIN 5 M DIN 7 M X.5 X 55 DIN 960 Ml0 DIN 93 STARTER ACCESS M X.5 X 5 DIN 96 M 5 X HEX WASHER HEAD M DIN 7 M X.5 X 55 DIN 960 INCLUDING RING GEAR RING FLYWHEEL 8 HBW5-50 HBW50 - WARNER HYDRAULIC DAMPER TO FLYWHEEL 5 M 8 X 8 DIN 933 HBW5-50 M0 X 0 DIN 933 HBW50 & V-DRIVE 6 6 M 8 DIN 7 6 Ml0 DIN 7 HBW50 & V-DRIVE 6 TRANSMISSION TO HOUSING HBW5-50 & BW7 TRANSMISSION TO HOUSING HBW V-DRIVE TRANSMISSION TO HOUSING HBW50 TRANSMISSION TO HOUSING WARNER HYDRAULIC Ml0 X 5 DIN 933 Ml0 DIN Ml0 X.5 DIN 93 Ml0 DIN IN BORE IN BORE.0 IN BORE.5 IN BORE.5 IN BORE.375 IN BORE.5 IN BORE Ml0 X.5 X 30 DIN 96 COUPLING 3/8NC X 35

41 WESTERBEKE 55A FOUR - BACK END - HBW TRANSMISSION - REAR MOUNTS 9 \: 7 6~ ~ ,"-'--3 ~

42 WESTERBEKE 55A FOUR - BACK END - HBW TRANSMISSION - REAR MOUNTS REF PN NAME REMARKS QUAN GEAR GEAR GEAR GEAR GEAR ISOLATOR NUT HOUSING WASHER HBW50.9: HBW50.7: HBW5.6: HBW V-DRIVE.8: HBW V-DRIVE.: Ml0 X 5 DIN 933 INCLUDING LOCKNUTS M6 JAM SELF-LOCKING FLYWHEEL M DIN 5 M DIN 7 M X.5 X 35 DIN 96 37

43 WESTERBEKE 55A FOUR - HBW TRANSMISSION SHIFTING BRACKET 38

44 WESTERBEKE 55A FOUR - HBW TRANSMISSION SHIFTING BRACKET REF PN NAME REMARKS QUAN NUT M 8 PILLAR HBW BRACKET SHIFT CABLE TOP ENTRY M 8 DIN M 8 X 5 DIN NUT 0-3 SS SS SHIM CABLE CLAMP CLAMP CABLE SCREW 0-3 X 5/8 SS BH BALL JOINT SHIFT CABLE 0375 / 0375 NUT /NF BRACKET SHIFT CABLE REAR ENTRY 39

45 WESTERBEKE 55A FOUR - WARNER 7C TRANSMISSION 3--- '"--- 3 o 5 --~ 9 A ~'

46 WESTERBELE 55A FOUR - WARNER 7C TRANSMISSION REF PN NAME REMARKS QUAN ' COOLER CLAMP ELBOW ELBOW BRACKET CLAMP HOSE ELBOW PETCOCK ELBOW HOSE HOSE HOSE CONNECTOR CONNECTOR GEAR GEAR GEAR STUD NUT NUT BALL JOINT SCREW CLAMP SHIM NUT BRACKET NUT COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING COUPLING SETSCREW SETSCREW OIL HOSE 3 - MOUNT COOLER TO BRACKET COOLER TO HOSE 3/8NPT BRASS STREET 90 COOLER MOUNT TO TRANSMISSION HOSE 6 " ID WIRE INSERTED - INCHES REQUIRED 3/NPT TO " HOSE /8NPT HOSE TO TRANSMISSION EXCEPT : OIL OIL - : AND : TRANSMISSION OIL - REDUCTION TRANSMISSION EXCEPT : HOSE TO TRANSMISSION EXCEPT : HOSE TO : TRANSMISSION HYDRAULIC : HYDRAULIC.5: HYDRAULIC.5: M0 DIN 7 Ml0 X 80 DIN 93 Ml0 X 70 DIN 939 Ml0 DIN 7 Ml0 DIN 93 /NF / SHIFT CABLE 0-3 X 5/8 SS BH CABLE CABLE CLAMP 0 SS 0-3 SS SHIFT CABLE 7/6NC 7/6 7/6NC X DIRECT DRIVE 0.75 IN BORE DIRECT DRIVE IN BORE DIRECT DRIVE.0 IN BORE DIRECT DRIVE.5 IN BORE DIRECT DRIVE.5 IN BORE DIRECT DRIVE.375 IN BORE DIRECT DRIVE.5 IN BORE REDUCTION.0 IN BORE REDUCTION.5 IN BORE REDUCTION.5 IN BORE REDUCTION.375 IN BORE REDUCTION.5 IN BORE REDUCTION.75 IN BORE COUPLING 3/8NC X -/ COUPLING 3/8NC X 6

47 I-" ~ ru ~ 30~\~ 3 : m (J) --l m ", ttt m m ~ ;:s::: I I I I (J (J > 9 ~ ~ ~U ~ ~lf) m r m () --l ",.-t 9 if Ai' -(~ \ // ~ () ''''~ > r (J) -< (J) --l m 3: \ "T 0 c ", I

48 WESTERBEKE 55A FOUR - ELECTRICAL SYSTEM REF PN NAME REMARKS QUAN SCREW BRACKET SCREW BREAKER WASHER NUT BREAKER NUT RESISTOR SOLENOID HARNESS SOLENOID NUT WIRE SOLENOID O-RING HOSE ADAPTER SENDER ELBOW SWITCH WASHER BRACKET ELBOW SWITCH BUSHING SENDER GLOWPLUG NUT WIRE NUT NUT ALTERNATOR BOOT DIAGRAM 8-3 X 7/8 HEX WASHER HEAD SS LIFT PUMP-SOLENOID-CIRCUIT BREAKER 8-3 X / SS BH 8 SS CIRCUIT 0 AMP M 6 DIN 7 M 6 DIN 5 M 6 X DIN 933 5/6NF CIRCUIT 0 AMP 0 SS 0-3 SS ASSEMBLY PREHEAT VDC ENGINE STARTER MOTOR VDC M 8 DIN 7 M 8 DIN 93 SOLENOID INCLUDING BOOT FUEL SHUTOFF VDC FUEL SOLENOID OIL /8BSPT TO /8NPT OIL HOSE TO BLOCK OIL PRESSURE /8NPT STREET 90 BRASS OIL PRESSURE Ml0 X.5 X 0 DIN 96 Ml0 DIN 7 Ml0 DIN 5 OIL PRESSURE SENDER AND SWITCH /8NPT STREET 90 BRASS WATER TEMPERATURE /NPT TO /8NPT WATER TEMPERATURE VDC GLOWPLUG CONNECTING /NC KEPS 0- KEPS SS 50 AMP VDC WIRING AR AR 3 3

49 WESTERBEKE 55A FOUR - PROPULSION INSTRUMENT PANELS 3 8 ~ i ' \ \ I.',. j!... --~/ 0 \ 7 6

50 WESTERBEKE 55A FOUR - PROPULSION INSTRUMENT PANELS REF PN NArE REMARKS QUAN PANEL SCREW COVER HOLDER LAMP METER METER PANEL KEYSWITCH NUT COVER SPACER WINDOW SCREW VOLTMETER DECAL CABLE St.JITCH CAP METER ALARM WIRE DIAGRAM PANEL METER PANEL SWITCH CAP BUZZER PLUG LAMP HOLDER HARNESS HARNESS ASSEMBLY SPACER SCREW DRAWING ADMIRAL INCLUDING ALARM PANEL REAR LAMP SEE REF 5 INCLUDING HOLDER VDC WATER TEMPERATURE OIL PRESSURE 00 PSI PLATE OFF-ON NYLON LOCKING 6-3 FACEPLATE NYLON KEYSWITCH COVER NYLON 6-3 X / WASHER HEAD VDC SWITCH IDENTIFICATION PANEL TO ENGINE 8 PIN PUSHBUTTON START/PREHEAT SWITCH COVER REPLACEMENT TACHOMETER-HOUR ASSEMBLY LAMP POWER CONNECTION WIRING ENGINE CAPTAIN TACHOMETER PLATE TEST SWITCH ALARM NYLON VDC LAMP PANEL TO ENGINE PIN PANEL TO ENGINE 8 PIN TERMINAL-DIODE TERMINAL-DIODE ASSEMBLY 6-3 X 3/ TAPPING SS TEMPLATE TO INSTALL EITHER PANEL

51 f:l> 0- ~ FT OJ -I FT :::0 ttl FT " FT UI UI J>.,., a c :::0 OJ -I J> :::0 -I FT ::ti ::I o -I a ::ti

52 WESTERBEKE 55A FOUR - STARTER MOTOR REF PN NAME REMARKS QUAN MOTOR STARTER VDC RING RETAINING SEE REF RETAINER INCLUDING REF PINION INCLUDING REF AND SCREW SET INCLUDING REF 9 6 BRACKET FRONT 7 SHIMS SOLENOID SEE REF 8 AR SOLENOID INCLUDING REF M 8 DIN NUT M 8 DIN SHAFT ASSEMBLY SPRING 3 RETAINER GEAR 5 WASHER SEE REF 9 6 BRACKET CENTER 7 WASHER SEE REF 9 8 CLIP SEE REF COVER INCLUDING REF 5,7,8,0 0 SCREW SEE REF M 5 X BEARING ARMATURE 3 ARMATURE INCLUDING BEARINGS HOUSING YOKE ASSEMBLY HOLDER BRUSH ASSEMBLY INCL REF 6 AND 7 6 BRUSH SEE REF SPRING BRUSH HOUSING REAR 9 SCREW SEE REF BEARING ARMATURE 7

53 WESTERBEKE 55A FOUR - MISCELLANEOUS REF PN NAME REMARKS QUAN 0803 KIT A SPARE PARTS 080 KIT B SPARE PARTS EXTENDED CRUISING GASKET SET UPPER 0806 GASKET SET COMPLETE FILTER PRIMARY FUEL SEPARATOR STRAINER SEA WATER VALVE ANTI-SIPHON PAINT RED AEROSOL SPRAY CAN PAINT WHITE AEROSOL SPRAY CAN SPLITTER ALTERNATOR OUTPUT HARNESS 5 FOOT PANEL EXTENSION 8 PIN HARNESS 5 FOOT PANEL EXTENSION PIN 039 FILTER KIT REMOTE LUBE OIL 080 KIT FUEL HARDWARE MANUAL OPERATOR MANUAL SERVICE KIT REMOTE FRESH WATER SURGE TANK 8

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PARTS LIST WESTERBEKE. 12C Two. Marine Diesel Engine. Publication # Edition One. October 1994

PARTS LIST WESTERBEKE. 12C Two. Marine Diesel Engine. Publication # Edition One. October 1994 PARTS LIST WESTERBEKE C Two Marine Diesel Engine Publication #0397 Edition One October 99 ~r~ rwesterbeke WESTERBEKECORPORATION ~ MYLES STANDISH INDUSTRIAL PARK 50 JOHN HANCOCK ROAD, TAUNTON, MA 0780-739