Parts Book. VGT series engine

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1 Parts Book VGT series engine Rev 2.2 AUG

2 Dear customer In this catalog you will find all the components that your Marinediesel VGT-engine is constructed of. We have listed a couple of tips that can aid you in finding the parts that you are looking for 1. There are two main types of VGT-series engines; marine and industrial. If there are parts that is only applicable to either or the illustration of the parts group will be marked either Marine or Non marine. Be aware of this when ordering! 2. In order to ensure that you get the correct parts that correspond to the date of production of your engine please make sure that you have your serial number at hand 1. We and our subcontractors are sometimes forced to make minor or major modifications to our product and therefor newer parts may not fit your older engine and vice versa. In this catalog the column LAST DIGITS, ENGINE No. tells you what production number the part is applicable to. For example: tells you that this part will fit an engine that has up to the number 12 in the last two digits of its engine serial number. VGT Your engine serial number is stamped on a plate at the top of the intercooler: If you have any questions regarding this catalog or if you have a problem in finding the information or parts necessary to keep your Marinediesel engine running smoothly please contact us at Marinediesel Sweden AB (office hours between 7 AM and 16 PM CET). Marinediesel Sweden Parts division October

3 ILLUSTRATION INDEX 3

4 01 PARTIAL ENGINE 1/2 01 PARTIAL ENGINE 2/2 02 ENGINE GASKET KIT 1/3 02 ENGINE GASKET KIT 2/3 4

5 02 ENGINE GASKET KIT 3/3 03 CYLINDER HEAD COVER 04 CYLINDER HEAD 05 CYLINDER BLOCK 1/2 5

6 05 CYLINDER BLOCK 2/2 06 OIL PAN AND LEVEL GAUGE 07 CAMSHAFT AND VALVE 08 ALTENATOR, PULLEY AND TENSIONER 6

7 09 CRANKSHAFT, PISTON & FLYWHEEL 1/2 09 CRANKSHAFT, PISTON & FLYWHEEL 2/2 10 TIMING GEAR CASE AND FLYWHEEL HOUSING 11 INLET MANIFOLD 1/2 7

8 11 INLET MANIFOLD 2/2 12 EXHAUST MANIFOLD 1/3 12 EXHAUST MANIFOLD 2/3 12 EXHAUST MANIFOLD 3/3 8

9 13 WATER PUMP (CIRCULATING) 14 THERMOSTAT AND HOUSING 15 FAN AND SERPENTINE BELT 16 TURBOCHARGER SYSTEM 1/2 9

10 16 TURBOCHARGER SYSTEM 2/2 17 TURBOCHARGER 18 FUEL INJECTION SYSTEM 1/3 18 FUEL INJECTION SYSTEM 2/3 10

11 18 FUEL INJECTION SYSTEM 3/3 19 FUEL FILTER AND BRACKET 20 FUEL PUMP AND PIPE 1/2 20 FUEL PUMP AND PIPE 2/2 11

12 21 OIL FILTER AND BRACKET 22 OIL PUMP AND OIL STRAINER 23 OIL AND VACUUM PIPING 24 ECGI SYSTEM OR COMMON RAIL 12

13 25 ENGINE ELECTRICAL CONTROLL PARTS 1/3 25 ENGINE ELECTRICAL CONTROLL PARTS 2/3 25 ENGINE ELECTRICAL CONTROLL PARTS 3/3 26 STARTER 13

14 27 POWER STEERING SYSTEM 28 WIRING HARNESS 29 FIXING PARTS 30 COOLING SYSTEM (SEA 14

15 15

16 01 PARTIAL ENGINE 1/2 16

17 01 PARTIAL ENGINE 2/2 17

18 01 PARTIAL ENGINE PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No ENGINE ASM; PARTIAL * *Retrofit for older models may be available, for information please contact Marinediesel Sweden. 18

19 02 ENGINE GASKET KIT 1/3 19

20 02 ENGINE GASKET KIT 2/3 20

21 02 ENGINE GASKET KIT 3/3 21

22 02 ENGINE GASKET KIT PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No GASKET SET; ENG OVERHAUL LOWER GASKET SET; ENG HD OVERHAUL TOP; W/O HEAD GASKET 22

23 03 CYLINDER HEAD COVER 23

24 03 CYLINDER HEAD COVER PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No. 1a COVER; CYL HD REMARKS 1a COVER; CYL HD b COVER; CYL HD a BOLT, CYL HD COVER b BOLT, CYL HD COVER b BOLT, CYL HD COVER a GASKET; HD COVER ALSO INCLUDED IN GASKET SET 27b GASKET; HD COVER ALSO INCLUDED IN GASKET SET STUD; COVER HD PLATE; INNER HD COVER SCREW; CYL HD COVER MOUNTING; HEAD COVER SPRING; VENTILATOR DIAPHRAGM; VENTILATOR COVER; VENTILATOR DOWEL; COVER HD

25 04 CYLINDER HEAD 25

26 04 CYLINDER HEAD PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No HEAD ASM; CYL REMARKS GASKET, CYL HD RH GASKET, CYL HD LH 3a BOLT; CYL HD TO BLOCK SET; PR. HEAD 3b BOLT; CYL HD TO BLOCK GUIDE, VLV PLUG; GLOW HANGER; ENG RR BOLT; HANGER DOWEL; ROCKER SHAFT BRKT a SEAT; VLV INLET 102b SEAT; VLV EXH SEAT; OIL VLV STEM ALSO INCLUDED IN GASKET SET 26

27 05 CYLINDER BLOCK 1/2 27

28 05 CYLINDER BLOCK 2/2 28

29 05 CYLINDER BLOCK PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No CUP; SEALING, OIL GALLERY REMARKS CUP; SEALING PLUG; WATER DRAIN BOLT; BRG CAP DOWEL; TIMING GEAR CASE METAL; CM/SHF SET; PR ENGINE JET; OIL, PISTON COOLING DOWEL; BRG CAP VALVE; CHECK OIL PLUG; OIL GALLERY SIDE BOLT; BRG CAP SIDE FIX GASKET; PLUG DOWEL; C/BL TO OIL PUMP DOWEL; FLYWHEEL HSG DOWEL PROTECTOR; TURBO UNDER

30 06 OIL PAN AND LEVEL GAUGE 30

31 06 OIL PAN AND LEVEL GAUGE PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No PAN ASM; OIL 1-12 REMARKS PAN ASM; OIL DIPSTICK; OIL GASKET; DRAIN PLUG ALSO INCLUDED IN GASKET SET PLUG; DRAIN, OIL BRACKET; OIL DIPSTICK WASHER BOLT; BRACKET TUBE; GUIDE, OIL LEVEL GAUGE GASKET; GUIDE TUBE, OIL LEVEL GAUGE PLATE; BAFFLE, CRANKCASE BOLT; BAFFLE PLATE, CRANKCASE BOLT; OIL PAN NUT; OIL PAN STUD; OIL PAN CRANKCASE CRANKCASE DOWEL; C/BL TO OIL PUMP a DOWEL; FLYWHEEL HSG b DOWEL; FLYWHEEL HSG DOWEL PROTECTOR; TURBO UNDER MAGNET; OIL PAN

32 07 CAMSHAFT AND VALVE 32

33 07 CAMSHAFT AND VALVE PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No CAMSHAFT REMARKS VALVE; INL VALVE; EXH BOLT; CM/SHF GEAR WASHER; CM/SHF GEAR GEAR; CM/SHF PLATE; THRUST SHAFT; ROCKER ARM BOLT; ROCKER ARM BRKT BRIDGE COLLAR; SPLIT CAP; VLV STEM END SPRING; VLV a SEAT; SPR UPPER 71b SEAT; SPR LOWER 78a ARM; ROCKER INLET 78b ARM; ROCKER EXHAUST SCREW; ADJ ROCKER ARM NUT; ADJ SCREW, LK ROD; PUSH TAPPET; VLV SPRING; ROCKER SHAFT a BRACKET; ROCKER ARM SHAFT b BRACKET; ROCKER ARM SHAFT c BRACKET; ROCKER ARM SHAFT BOLT; BAFFLE BOLT; THRUST PLATE, CM/SHF ROTOR; CAM ANGLE SENSOR PIN; ROTOR BOLT; ROTOR GUIDE; TAPPET PLATE; TAPPET GUIDE PLATE; BAFFLE ROCKER SHAFT

34 08 ALTENATOR, PULLEY AND TENSIONER 34

35 08 ALTENATOR, PULLEY AND TENSIONER PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No ALTENATOR; 12V STD REMARKS BOLT; IDLE PULLEY PULLEY; IDLE, TIMING PULLEY; ALTENATOR BOLT; ALTENATOR BOLT; TENSIONER TENSIONER ASSY; BELT

36 09 CRANKSHAFT, PISTON AND FLYWHEEL 1/2 36

37 09 CRANKSHAFT, PISTON AND FLYWHEEL 2/2 37

38 09 CRANKSHAFT, PISTON AND FLYWHEEL PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No CRANKSHAFT 1-12 REMARKS CRANKSHAFT METAL SET; CRANKSHAFT SET; PR ENGINE FLYWHEEL ASM FLYWHEEL ASM BOLT; PULLEY TO CENTER BOLT; PULLEY TO CENTER GEAR; CR/SHF PIN; FLYWHEEL WASHER; FLYWHEEL WASHER; FLYWHEEL BOLT; FLYWHEEL WASHER; THRUST, CR/SHF SET; PR ENGINE PULLEY; CR/SHF DAMPER PULLEY; CR/SHF DAMPER WASHER; CR/SHF PULLEY PISTON 4-12 LH PISTON 4-12 RH PISTON LH & RH RING SET; PISTON, STANDARD SET; PR ENGINE METAL SET; CONN ROD, STD SET; PR ENGINE PIN; PISTON 8-12 PIN; PISTON WITH PISTON ROD ASM; CONNROD ROD ASM; CONNROD BUSHIN; CONNROD BOLT; CONNROD a PIN; CR/SHF PIN; CR/SHF b PIN; CR/SHF RING; SNAP, PISTON PIN RING; SNAP, PISTON PIN WITH PISTON ROTOR; CRANK ANGLE SENSOR PIN; ROTOR PIN; ROTOR BOLT; ROTOR BOLT; ROTOR

39 BOLT HOUSING; FLYWHEEL, BW HOUSING; FLYWHEEL, MERCRUSIER FLYWHEEL ASM 1-12 INDUSTRIAL FLYWHEEL ASM INDUSTRIAL FLYWHEEL ASM 1-12 MARINE FLYWHEEL ASM MARINE COUPLER; CENTAFLEX BOLT BOLT BOLT; SC SUPPORT COUPLING; STERNDRIVE, MERCRUSIER

40 10 TIMING GEAR CASE AND FLYWHEEL HOUSING 40

41 10 TIMING GEAR CASE AND FLYWHEEL HOUSING PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No CASE; TIMING GEAR REMARKS HOUSING; FLYWHEEL BOLT; GEAR CASE COVER COVER; GEAR CASE a BOLT; COVER b BOLT; COVER c BOLT; COVER STUD; WATER PUMP SEAL; OIL, CR/SHF RR ALSO INCLUDED IN GASKET SET 211a BOLT; HSG b BOLT; HSG BOLT; COVER SEAL; OIL, CR/SHF ALSO INCLUDED IN GASKET SET GASKET; COVER COVER; FLYWHEEL HSG GASKET; COVER ALSO INCLUDED IN GASKET SET DOWEL; CRANK CASE PIN; STRAIGHT VALVE; RELIEF a GASKET; VLV ALSO INCLUDED IN GASKET SET 595b GASKET; VLV ALSO INCLUDED IN GASKET SET FILLER; OIL FILLER; OIL a BOLT; OIL FILLER b BOLT; OIL FILLER CAP; OIL FILLER CAP; OIL FILLER GASKET; FILLER GASKET; GEAR CASE ALSO INCLUDED IN GASKET SET 41

42 11 INLET MANIFOLD 1/2 42

43 11 INLET MANIFOLD 2/2 MARINE 43

44 11 INLET MANIFOLD PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No DUCT; INTAKE REMARKS GASKET; INL PIPE TO MANIFOLD ALSO INCLUDED IN GASKET SET BOLT; INL MANIFOLD b BOLT; INL PIPE a NUT; INL PIPE a STUD; INL PIPE SENSOR; INTAKE AIR TEMPERATURE BOLT; BRKT FIX STUD; INL COVER COVER; INL MANIFOLD LEFT COVER; INL MANIFOLD RIGHT NUT; INL MANIFOLD a GASKET; DUCT INTAKE BRACKET; MAP SENSOR BOLT; INTERCOOLER COVER VGT BOLT; INTERCOOLER COVER VGT BOLT; INTERCOOLER COVER VGT BOLT; INTERCOOLER COVER VGT BOLT; INTERCOOLER COVER VGT BOLT; INTERCOOLER COVER VGT COVER; INTERCOOLER BOLT INTERCOOLER VGT INTERCOOLER VGT INTERCOOLER VGT BOLT; INTERCOOLER BASE O-RING HOSE; PRESSURE, INTAKE SUPPORT; PIPE, PRESSURE CLAMP PIPE; INLET, INTERCOOLER DEV; CRANK VENTILATION RIGHT CLAMP HOSE; CRANK CASE VENTILATION DISTANCE; INTERCOOLER 1 or VGT =1pcs, VGT 550=2pcs TUBE; INTAKE FILTER ASSY; AIR

45 DEV; CRANK VENTILATION LEFT PIPE; TURBO-INTERCOOLER O-RING CLAMP BASE; INTERCOOLER BASE; INTERCOOLER GASKET; INTERCOOLER 2 or VGT =2pcs, VGT 550=3pcs O-RING PEDISTAL; INTERCOOLER, TOP HOSE; PRESSURE SUPPORT; I/C PEDISTAL; INTERCOOLER LWR PEDISTAL; INTERCOOLER LWR PEDISTAL; INTERCOOLER BOLT; INTERCOOLER PEDISTAL

46 12 EXHAUST MANIFOLD 1/3 NON MARINE 46

47 12 EXHAUST MANIFOLD 2/3 NON MARINE 47

48 12 EXHAUST MANIFOLD 3/3 MARINE 48

49 12 EXHAUST MANIFOLD PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No MANIFOLD; EXHAUST RH MANIFOLD; EXHAUST LH GASKET; EXHAUST MANIFOLD TO ALSO INCLUDED IN GASKET SET HD PROTECTOR HEAT EXH LH MANIFOLD PROTECTOR HEAT EXH RH MANIFOLD WASHER; PL, EXH MANIFOLD b BOLT; EXH MANIFOLD c BOLT; EXH MANIFOLD LH BOLT; EXH MANIFOLD RH NUT; EXH MANIFOLD a BOLT; HEAT PROTECTOR STUD; EXH MANIFOLD RISER; TURBOCHARGER MANIFOLD; EXHAUST RH MANIFOLD; EXHAUST LH PIPE; TURBO RH PIPE; TURBO LH GASKET; EXHAUST RH GASKET; EXHAUST LH CLAMP; EXHAUST RISER DISTANCE RISER VGT DISTANCE RISER VGT GASKET; EXHAUST MANIFOLD GASKET; EXH MANIFOLD TO TURBO BOLT; EXH MANIFOLD BOLT; EXH MANIFOLD BOLT; PIPE, TURBO WASHER

50 13 WATER PUMP (CIRCULATING) For sea water pump see; 30 Cooling system (sea water ) 50

51 13 WATER PUMP (CIRCULATING) PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No PUMP ASM; WATER REMARKS GASKET; PUMP TO C/BL a BOLT; WATER PUMP TO C/BL b BOLT; WATER PUMP TO C/BL NUT; WATER PUMP PIPE; WATER a GASKET; WATER PIPE ALSO INCLUDED IN GASKET SET 99b GASKET; WATER PIPE ALSO INCLUDED IN GASKET SET STUD; PIPE NUT; PIPE

52 14 THERMOSTAT AND HOUSING 52

53 14 THERMOSTAT AND HOUSING PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No. 1a THERMOSTAT C, MARINE SPEC. 1b THERMOSTAT C MARINE SPEC HOUSING; THERMOSTAT HOUSING; THERMOSTAT BOLT; HSG PIPE; BYPASS a HOUSING; THERMOSTAT BOLT BOLT CATCHER; PRESSURE PIPE GASKET; OUTLET PIPE ALSO INCLUDED IN GASKET SET 66b GASKET; THERMOSTAT HSG ALSO INCLUDED IN GASKET SET STUD; HSG THERMOSTAT BOLT; BYPASS PIPE a GASKET; BYPASS PIPE ALSO INCLUDED IN GASKET SET 190b GASKET; BYPASS PIPE ALSO INCLUDED IN GASKET SET NUT; HSG THERMOSTAT; TURBOCHARGER

54 15 FAN AND SERPENTINE BELT 54

55 15 FAN AND SERPENTINE BELT PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No BRACKET; IDLE, PULLEY REMARKS CENTER; COOLING FAN NUT; FAN CENTER a PULLEY; IDLE BELT; VGT W/O POWER STEERING For engines built to custom specifications please contact Marinediesel Sweden for ordering! BELT; VGT W POWER STEERING For engines built to custom specifications please contact Marinediesel Sweden for ordering! BOLT; FAN CENTER STUD; FAN CENTER SPACER; RUBBER, FAN CENTER

56 16 TURBOCHARGER SYSTEM 1/2 56

57 16 TURBOCHARGER SYSTEM 2/2 57

58 16 TURBOCHARGER SYSTEM PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No TURBOCHARGER ASM VGT TURBOCHARGER ASM VGT * BOLT; PIPE CLIP; HOSE TURBOCHARGER INLET GASKET; WATER PIPE ALSO INCLUDED IN GASKET SET 119a HOSE; WATER TURBOCHARGER b HOSE; WATER TURBOCHARGER PIPE; WATER TURBOCHARGER IN BOLT; EYE WATER PIPE CLIP; HOSE, TURBOCHARGER OUTLET 214a BAND "V" TURBOCHARGER NON MARINE, FOR MARINE PLEASE SEE SECTION b BAND "V" TURBOCHARGER NON MARINE, FOR MARINE PLEASE SEE SECTION BOLT; TURBOCHARGER BRACKET; WATER PIPE a PIPE; WATER TURBOCHARGER b PIPE; WATER TURBOCHARGER HOSE; WATER HOSE; WATER NUT; PIPE *Retrofit for older models may be available, for information please contact Marinediesel Sweden. 58

59 17 TURBOCHARGER 59

60 17 TURBOCHARGER PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No TURBOCHARGER ASM VGT TURBOCHARGER ASM VGT * CONTROL ASM; TURBOCHARGER SENSOR; POSITION CLIP; SENSOR, POSITION *Retrofit for older models may be available, for information please contact Marinediesel Sweden. 60

61 18 FUEL INJECTION SYSTEM 1/3 61

62 18 FUEL INJECTION SYSTEM 2/3 62

63 18 FUEL INJECTION SYSTEM 3/3 63

64 18 FUEL INJECTION SYSTEM PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No WASHE; INJ PUMP REMARKS 29a CLIP; HOSE b CLIP; HOSE NUT; CLIP NUT; INJ PUMP a BRACKET; FUEL PIPE b BRACKET; FUEL PIPE PIPE; FUEL FEED SENSOR; FUEL TEMP PIPE; INJ. C/R CLIP; FUEL HOSE CLIP STUD; BRKT PIPE; INJ NO 1 & PIPE; INJ NO 3 & PIPE; INJ NO 4 & PIPE; INJ NO 2 & PIPE; FUNKTION BLOCK TO RAIL PIPE; FUEL RETURN PIPE; FUEL a CLIP; FUEL PIPE b CLIP; FUEL PIPE a HOSE; FUEL b HOSE; FUEL c HOSE; FUEL d HOSE; FUEL e HOSE; FUEL f HOSE; FUEL h HOSE; FUEL a BOLT; FUEL PIPE b BOLT; FUEL PIPE

65 19 FUEL FILTER AND BRACKET 65

66 19 FUEL FILTER AND BRACKET PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No ADAPTER; REMOTE OIL UPPER SINGLE FILTER ASSY; FUEL REMARKS PLUG BOLT HOSE; FUEL CLAMP FITTING; OIL

67 20 FUEL PUMP AND PIPE 1/2 67

68 20 FUEL PUMP AND PIPE 2/2 68

69 20 FUEL PUMP AND PIPE PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No PUMP ASM; FUEL REMARKS PUMP; FUEL LIFT GASKET; FUEL PUMP BOLT; FUEL PUMP CLIP; FUEL PIPE TUBE; DIST a BRACKET; FUEL PIPE b BRACKET; FUEL PIPE c BRACKET; FUEL PIPE BOLT; CLIP, FUEL PIPE BOLT; CLIP, FUEL PIPE CLIP; BRKT a BOLT; BRKT b BOLT; BRKT c BOLT; BRKT d BOLT; BRKT BRACKET; FUEL PUMP GEAR; PUMP GASKET; BRACKET ALSO INCLUDED IN GASKET SET VALVE; FUEL PRIMING GASKET; VLV SOLENOID ASM; FUEL PUMP

70 21 OIL FILTER AND BRACKET 70

71 21 OIL FILTER AND BRACKET PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No HOUSING; FILTER, DOUBLE REMARKS FILTER ASSY; OIL STD FILTER ASSY; OIL, COMMERCIAL BOLT PLUG FITTING; OIL LINE ADAPTER; REMOTE OIL LWR HOSE HOSE OIL COOLER

72 22 OIL PUMP AND OIL STRAINER 72

73 22 OIL PUMP AND OIL STRAINER PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No PUMP ASM; OIL 1-12 REMARKS PUMP ASM; OIL a BOLT; OIL PUMP TO C/BL b BOLT; OIL PUMP TO C/BL GEAR; DRIVE OIL PUMP GEAR; DRIVE OIL PUMP GASKET; OIL PUMP 1-12 ALSO INCLUDED IN GASKET SET GASKET; OIL PUMP STRAINER OIL; OIL PUMP BOLT; OIL PIPE BOLT; OIL PIPE STUD; OIL PUMP TO STRAINER NUT; OIL PUMP TO STRAINER NUT; OIL PUMP GEAR NUT; OIL PUMP GEAR

74 23 OIL AND VACUUM PIPING 74

75 23 OIL AND VACUUM PIPING PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No BOLT; OIL PIPE TO 2-12 TURBOCHARGER BOLT; OIL PIPE TO TURBOCHARGER GASKET; OIL PIPE ALSO INCLUDED IN GASKET SET NUT; OIL PIPE PIPE; OIL TURBOCHARGER FEED 1-12 PIPE; OIL TURBOCHARGER FEED BOLT; EYE TURBOCHARGER PIPE ASM; OIL TURBOCHARGER 1-12 RETURN PIPE ASM; OIL TURBOCHARGER RETURN GASKET; TURBOCHARGER 1-12 ALSO INCLUDED IN GASKET SET RETURN PIPE GASKET; TURBOCHARGER ALSO INCLUDED IN GASKET SET RETURN PIPE GASKET; TURBO OIL FEED 2-12 ALSO INCLUDED IN GASKET SET GASKET; TURBO OIL FEED ALSO INCLUDED IN GASKET SET GASKET; TURBO RETURN 1-12 ALSO INCLUDED IN GASKET SET GASKET; TURBO RETURN ALSO INCLUDED IN GASKET SET STUD; OIL PIPE 2-12 STUD; OIL PIPE

76 24 ECGI SYSTEM OR COMMON RAIL 76

77 24 ECGI SYSTEM OR COMMON RAIL PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No RAIL; FUEL INJECTOR LEFT RAIL; FUEL INJECTOR RIGHT CLIP; INJECTOR BOLT; BRKT INJECTOR; FUEL BOLT; FUEL RAIL GASKET; FUEL INJECTOR ALSO INCLUDED IN GASKET SET VALVE; PRESSURE RELIEF LEFT BRACKET; INJECTOR PIN; BRKT SENSOR; PRESS, FUEL RAIL RIGHT RING; SEAL

78 25 ENGINE ELECTRICAL CONTROLL PARTS 1/3 78

79 25 ENGINE ELECTRICAL CONTROLL PARTS 2/3 79

80 25 ENGINE ELECTRICAL CONTROLL PARTS 3/3 80

81 25 ENGINE ELECTRICAL CONTROLL PARTS PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No STARTER; ENGINE BOTTOM MOUNT (STD. VGT) BOLT REMARKS BRACKET; GEN BRACKET; GEN BRACKET; GEN BOLT; GEN BRKT NUT; GEN BRACKET SENSOR; WATER TEMP HEATER; C/BL CONTROLLER; GLOW SENSOR; CAMSHAFT POSITION BOLT; CONT UNIT GASKET; SENSOR a STUD; BRKT b STUD; BRKT BOLT; SENSOR SENSOR; MAP SENSOR; THROTTLE POSITION BOLT; SENSOR SENSOR; INTAKE TEMP GASKET; SENSOR SENSOR; OIL PRESSURE SENSOR; OIL PRESSURE SENSOR; CRANK ANGLE BOLT; SPACER SPACER; SENSOR MARK B SPACER; SENSOR MARK C SPACER; SENSOR MARK D ECU MUST BE CALIBRATED BY A CERTIFIED MD TECHNICIAN BEFORE USE! FUSE/RELAY BOX PLEASE CONTACT MARINEDIESEL BEFORE ORDERING! Integrated in later versions of the wiring harness INSTRUMENT PANEL, CAN SWITCH; IGNITION JUNCTION BOX BOLT RELAY; MICRO V 30A 81

82 26 STARTER 82

83 26 STARTER PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No STARTER; ENGINE BOTTOM MOUNT (STD. VGT) STARTER; TOP MOUNT 12V HD REMARKS WASHER BOLT

84 27 POWER STEERING SYSTEM 84

85 27 POWER STEERING SYSTEM PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No PUMP; P/S 1-12 REMARKS PUMP; P/S PULLEY; P/S PUMP PULLEY; P/S PUMP PULLEY; IDLER ASSEMBLY USE P/N HF12 FOR COMPLETE ASSEMBLY WHEEL; IDLE USE P/N HF11 FOR COMPLETE ASSEMBLY. -12 ADD 1PCS OF P/N TO YOUR ORDER 5 N/A N/A N/A N/A BOLT; PULLEY CLAMP; STEPLESS PLUG; RUBBER BRACKET BRACKET

86 28 WIRING HARNESS 86

87 28 WIRING HARNESS PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No ENGINE WIRING HARNESS PLEASE CONTACT MARINEDIESEL BEFORE ORDERING! ENGINE WIRING HARNESS PLEASE CONTACT MARINEDIESEL BEFORE ORDERING! ENGINE WIRING HARNESS PLEASE CONTACT MARINEDIESEL BEFORE ORDERING! WIRE; BATTERY PLEASE CONTACT MARINEDIESEL BEFORE ORDERING! WIRE; STARTER PLEASE CONTACT MARINEDIESEL BEFORE ORDERING! EXTENTION HARNESS

88 29 FIXING PARTS 88

89 29 FIXING PARTS PARTS LIST KEY PART NO. PART NAME PCS LAST REMARKS DIGITS, ENGINE No BRACKET; ECU PLEASE CONTACT MARINEDIESEL BEFORE ORDERING! BRACKET; ECU PLEASE CONTACT MARINEDIESEL BEFORE ORDERING! BRACKER; ECU PLEASE CONTACT MARINEDIESEL BEFORE ORDERING! PLATE; THROTTLE WASHER BOLT CLAMP; THROTTLE CABLE FORK LOCK PLATE; FORK

90 54b impeller kit (service part) 16b zink anode heat exchanger (service part) MARINEDIESEL 30 COOLING SYSTEM (SEA WATER) 90

91 30 COOLING SYSTEM PARTS LIST KEY PART NO. PART NAME PCS LAST DIGITS, ENGINE No PIPE ASSY; EXHAUST COOLING REMARKS COVER; HEAT, TURBO HOSE; INTERCOOLER DIESELCOOLER COOLER; OIL BRACKET; OILCOOLER FRONT BRACKET; OILCOOLER REAR PIPE; SHERWOOD-OIL COOLER HOUSING; THERMOSTAT BRACKET; DIESELCOOLER COOLER; DIESEL HOSE; THERMOSTAT HEATEXCHANGER SUPPORT; HEATEXCHANGER, FRONT SUPPORT; HEATEXCHANGER, REAR CLAMP; HEATEXCHANGER REAR MOUNT CLAMP; HEAT EXCHANGER FRONT MOUNT HEAT EXCHANGER (4 PASS) VGT HEAT EXCHANGER (6 PASS) VGT b ANODE; REPLACEMENT, HEAT EXCHANGER BRACKET; SEA WATER PUMP BRACKET; SEA WATER PUMP BOLT; PULLEY BOLT; PUMP, SEAWATER BOLT; PUMP, SEAWATER HOSE; WATER HOSE; WATER CLAMP HOSE; WATER HOSE; WATERPUMP HEATEXCHANGER CLAMP CATCHER; PRESSURE PIPE BOLT BOLT CLAMP; HOSE PIPE; OILCOOLER-GEARBOX COOLER HOSE; DIESELCOOLER-GEARBOX COOLER OILCOOLER; TRANSMISSION CLAMP

92 PIPE; OILCOOLER-DIESEL COOLER HOSE; HEATEXCHANGER INTERCOOLER CLAMP CLAMP HOSE; TURBO COOLER-RISER RIGHT HOSE; TURBO COOLER-RISER FOR VGT WITH LML TURBOCHARGER HOSE; TURBO COOLER-RISER LEFT HOSE; TURBO COOLER-RISER FOR VGT WITH LML TURBOCHARGER BOLT WASHER DISTANCE STUD BOLT NUT; LOCKING NUT; LONG BOLT PULLEY NUT; LOCK MOUNT; RUBBER, HEATEXCHANGER EXC SHORT BOLT BOLT PUMP; SEAWATER, SHERWOOD b IMPELLER KIT; SEAWATER PUMP, SHERWOOD MOUNT; RUBBER, HEATEXCHANGER EXC LONG

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