Instructions for Parts Books

Transcription

1 Instructions for Parts Books The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers. Definition of column headings on part number pages: REF.No The number refering to the part on the picture page of the parts book. Part No. The number assigned to this part at the time of printing the parts book. Description Discription of part. Q'ty S.No. I/C Quanity of part used on that page. Serial number range of the equipment that this part will fit. >= Your serial number should be greater than or equal to the number shown. <= Your serial number should be lesser than or equal to the serial number shown. Interchangeability of part shown. The part shown will work for the older and later serial number. # The part shown is not interchangable with the other serial number. new for old old for new Remarks Notes about this particulart part. Sometimes this may say except [FR] or [CA] Note about Country Codes: The parts books we use in the United States of America may also contain information about a part that would be different in another country. It is important that you are aware of the country codes in some instances. Symbol A CA FR GR PO AU Country United States of America Canada France Greece Portugal Australia If the remarks column says for example EXCEPT [FR] this part works in all countries except France. That means it will work here in the USA.

2 ALL PRODUCT INDEX B2400HSE SPEED CHANGE LEVER ELECTRICAL SYSTEM HOOD(BONNET)/ROPS HYDRAULIC SYSTEM STEERING FUEL SYSTEM ENGINE REAR AXLE TRANSMISSION BRAKE CLUTCH WHEEL FRAME FRONT AXLE COOLING WATER SYSTEM LABELS ACCESSORIES Ref. B2400HSE Page 11029

3 Item Part No. Description Book ENGINE CRANK CASE 100A OIL PAN 100A CYLINDER HEAD 100A GEAR CASE 100A HEAD COVER 100A MAIN BEARING CASE 100A CAMSHAFT AND IDLE GEAR SHAFT 100A PISTON AND CRANK SHAFT 100A FLYWHEEL 100A FUEL CAMSHAFT AND GOVERNOR SHAFT 100A STOP SOLENOID 100A INJECTION PUMP 100A INJECTION PUMP [COMPONENT PARTS] 100A GOVERNOR 100A SPEED CONTROL PLATE 100A NOZZLE HOLDER AND GLOW PLUG 100A NOZZLE HOLDER [COMPONENT PARTS] 100A WATER FLANGE AND THERMOSTAT 100A WATER PUMP 100A VALVE AND ROCKER ARM 100A INLET MANIFOLD 100A EXHAUST MANIFOLD 100A UPPER GASKET KIT 100A LOWER GASKET KIT 100A0078 ELECTRICAL SYSTEM 01A521 DYNAMO 100A A523 DYNAMO [COMPONENT PARTS] 100A0078 CLUTCH 01C101 CLUTCH 100A0078 HYDRAULIC SYSTEM 01J120 HYDRAULIC PUMP 100A J125 HYDRAULIC PUMP [COMPONENT PARTS] 100A0078 ENGINE AIR CLEANER 100A AIR CLEANER 100A AIR CLEANER (DOUBLE) [OPTION] 100A MUFFLER 100A0078 FUEL SYSTEM 02A001 ACCELERATOR LEVER 100A A101 FUEL TANK 100A A110 FUEL PIPE 100A A11001 FUEL PIPE 100A A130 FUEL FILTER [COMPONENT PARTS] 100A0078 COOLING WATER SYSTEM 02A401 FAN 100A A410 WATER PIPE 100A A420 RADIATOR 100A0078 ELECTRICAL SYSTEM 02A515 ALTERNATOR [CA] 100A A520 ALTERNATOR [COMPONENT PARTS] [CA] 100A A525 STARTER 100A A530 STARTER [COMPONENT PARTS] 100A A535 BATTERY 100A B115 PANEL BOARD 100A B120 PANEL BOARD [COMPONENT PARTS] 100A B301 HEAD LIGHT 100A B302 TAIL LIGHT/HAZARD LIGHT/WORKING LIGHT 100A B50101 ELECTRICAL WIRING 100A B50102 ELECTRICAL WIRING [CA] 100A0078 CLUTCH 02C110 CLUTCH ROD 100A C301 CLUTCH PEDAL 100A C401 CLUTCH HOUSING 100A0078 FRAME 02C415 FRAME 100A0078 Ref. B2400HSE Page 11029

4 Item Part No. Description Book TRANSMISSION 02C420 TRANSMISSION CASE 100A C425 DIFFERENTIAL GEAR CASE 100A C427 REAR AXLE CASE 100A D001 CLUTCH SHAFT/PROPELLER SHAFT 100A D010 HST 100A D015 HST [COMPONENT PARTS] 100A D105 2ND SHAFT/3RD SHAFT/4TH SHAFT 100A D135 5TH SHAFT/PTO SHAFT 100A D137 MID PTO 100A0078 REAR AXLE 02D140 REAR DIFFERENTIAL 100A D301 REAR AXLE 100A0078 BRAKE 02E001 BRAKE 100A E015 PARKING BRAKE LEVER 100A0078 SPEED CHANGE LEVER 02F010 SPEED CHANGE LEVER 100A F SPEED CONTROL PEDAL 100A F030 SPEED SET LEVER 100A F110 RANGE GEAR SHIFT LEVER 100A F113 FRONT WHEEL DRIVE LEVER PLUG 100A F125 PTO GEAR SHIFT LEVER 100A F140 POSITION CONTROL LEVER 100A F201 BRAKE PEDAL 100A F205 DIFFERENTIAL LOCK PEDAL 100A0078 FRONT AXLE 02G101 FRONT AXLE FRAME 100A G103 FRONT WHEEL HUB 100A0078 STEERING 02H001 DRAG LINK/TIE ROD 100A H101 STEERING HANDLE 100A H110 STEERING CONTROLLER 100A H11501 STEERING CONTROLLER [COMPONENT PARTS] 100A H11502 STEERING CONTROLLER [COMPONENT PARTS] 100A0078 HYDRAULIC SYSTEM 02J201 HYDRAULIC OIL LINE (SUCTION) 100A J203 FLOW DIVIDER VALVE [COMPONENT PARTS] 100A J215 HYDRAULIC OIL LINE (STEERING) 100A J230 HYDRAULIC OIL LINE (T/M) 100A J235 HYDRAULIC OIL LINE (HST) 100A J240 HYDRAULIC OIL LINE (OIL COOLER) 100A J301 HYDRAULIC CYLINDER CASE 100A J405 CONTROL VALVE 100A J41001 CONTROL VALVE [COMPONENT PARTS] 100A J41002 CONTROL VALVE [COMPONENT PARTS] 100A K101 LIFT ROD 100A K115 LOWER LINK 100A K120 TOP LINK 100A0078 HOOD(BONNET)/ROPS 02M101 FRONT GRILLE 100A M105 HOOD (BONNET) 100A M120 SIDE COVER 100A M210 FENDER 100A M211 EXTENSION FENDER 100A M217 SEAT SUPPORT 100A M220 SEAT 100A M225 STEP 100A M301 ROPS 100A0078 WHEEL 02R10102 FRONT WHEEL ( ) 100A R11003 REAR WHEEL ( ) 100A R11004 REAR WHEEL (33* ) 100A R11005 REAR WHEEL (31* ) 100A0078 LABELS 02S101 LABEL 100A0078 Ref. B2400HSE Page 11029

5 Item Part No. Description Book ACCESSORIES 02T102 EXTENSION STOPPER 100A T105 ACCESSORIES AND SERVICE PARTS 100A0078 Ref. B2400HSE Page 11029

6 CRANK CASE Reference: Page:1

7 CRANK CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.CRANKCASE 1 <= COMP.CRANKCASE 1 >= COMP.CRANKCASE 1 >= COMP.CRANKCASE 1 >=YC CAP SEALING CAP SEALING PLUG PLUG PLUG PLUG PLUG EXPANSION PLUG EXPANSION PIN STRAIGHT 2 <=WT PIN STRAIGHT 2 >=WU PIN STRAIGHT 2 <=WT PIN STRAIGHT 2 >=WU PIN STRAIGHT 2 <=WT PIN STRAIGHT 2 >=WU PIN PIPE PIN PIPE PLUG 1 <= PLUG 1 >= PLUG FUEL CAMSHAFT 1 >= PIN START SPRING PLUG BUSH GOVERNOR GEAR PLUG GASKET O RING PIPE WATER RETURN SWITCH OIL Reference: Page:1

8 OIL PAN Reference: Page:2

9 OIL PAN Reference: Page:2

10 OIL PAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C COMP.OIL PAN GASKET OIL PAN 1 <= GASKET OIL PAN 1 >= GASKET OIL PAN 1 <= BOLT PLUG PACKING 1 <=WP C GASKET 1 >=WQ FILTER OIL 1 <= FILTER OIL 1 >= FILTER OIL 1 >= FILTER OIL 1 >=WJ BOLT O RING 1 <=WH O RING 1 >=WJ GAUGE OIL 1 <=74180 [A] GAUGE OIL 1 >=10001 [A] GAUGE OIL 1 >= [A] GAUGE OIL 1 [CA] ASSY GUIDE OIL GAUGE 1 [A] O RING 1 [A] Reference: Page:2

11 CYLINDER HEAD Reference: Page:3

12 CYLINDER HEAD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) HOOK ENGINE BOLT COMP.CYLINDER HEAD 1 <= COMP.CYLINDER HEAD 1 >= COMP.CYLINDER HEAD 1 >= CAP SEALING PLUG GUIDE INLET VALVE GUIDE EXHAUST VALVE CAP SEALING BOLT CYLINDER HEAD GASKET CYLINDER HEAD 1 <= GASKET CYLINDER HEAD 1 >= E GASKET CYL.HEAD 1 >= E GASKET CYL.HEAD 1 >=WY SENSOR THERMO BOLT CYLINDER HEAD CLAMP CORD Reference: Page:3

13 GEAR CASE Reference: Page:4

14 GEAR CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.CASE GEAR 1 [A] COMP.CASE GEAR 1 [CA] PLUG PLUG 1 >=XG WASHER PLAIN JOINT PIPE SPRING SEAT VALVE BALL ASSY ROTOR OIL PUMP SCREW CR-REC-BD-HD PIN STRAIGHT GASKET GEAR CASE BOLT BOLT BOLT BOLT BOLT BOLT STUD 1 <=WH STUD 1 >=WJ NUT WASHER SPRING SEAL OIL O RING 2 <=WH O RING 2 >=WJ O RING 2 <=WH O RING 2 >=WJ BOLT STUD 2 <=WH STUD 2 >=WJ ASSY CARTRIDGE OIL ASSY GEAR CASE H/M GASKET H/METER UNIT BOLT Reference: Page:4

15 HEAD COVER Reference: Page:5

16 HEAD COVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY COVER CYL.HEAD GASKET HEAD COVER JOINT BREATHER PIPE PLATE B/THER ELEMENT PLATE B/THER ELEMENT ELEMENT BREATHER OIL SHIELD BREATHER SCREW WITH WASHER NUT GASKET PLUG OIL FILLER O RING 1 <=WH O RING 1 >=WJ PIPE BREATHER BAND PIPE Reference: Page:5

17 MAIN BEARING CASE Reference: Page:6

18 MAIN BEARING CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY CASE MAIN BRG BOLT BEARING CASE GASKET BRG.CASE COVER BEARING CASE SEAL OIL GASKET BOLT BOLT ASSY CASE MAIN BRG BOLT BEARING CASE ASSY CASE MAIN BRG Reference: Page:6

19 CAMSHAFT AND IDLE GEAR SHAFT Reference: Page:7

20 CAMSHAFT AND IDLE GEAR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) TAPPET PUSH ROD ASSY CAMSHAFT SCREW SET GEAR CAM KEY FEATHER STOPPER CAMSHAFT BOLT COMP GEAR IDLE BUSH IDLE GEAR COLLAR IDLE GEAR COLLAR IDLE GEAR CIR CLIP IDLE GEAR SHAFT IDLE GEAR BOLT Reference: Page:7

21 PISTON AND CRANK SHAFT Reference: Page:8

22 PISTON AND CRANK SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) PISTON 3 STD PISTON MM ASSY PISTON RING 3 STD ASSY PISTON RING MM PIN PISTON CIR CLIP PISTON PIN ASSY ROD CONNECTING BUSH PISTON PIN BOLT CONNECTING ROD METAL CRANKPIN 3 STD SET METAL CRANKPIN MM SET METAL CRANKPIN MM SET COMP.CRANKSHAFT BLANK BALL GEAR CRANK KEY GEAR OIL PUMP DRIVE COLLAR CRANKSHAFT O RING 1 <=WH RING 1 >=WJ METAL CRANKSHAFT 1 STD METAL CRANKSHAFT MM METAL CRANKSHAFT MM METAL CRANKSHAFT 2 STD SET METAL CRANKSHAFT MM SET METAL CRANKSHAFT MM SET METAL CRANKSHAFT 1 <=XC9968 STD SET METAL CRANKSHAFT 1 >=XE0001 STD SET METAL CRANKSHAFT 1 <=XC MM SET METAL CRANKSHAFT 1 >=XE MM SET METAL CRANKSHAFT 1 <=XC MM SET METAL CRANKSHAFT 1 >=XE MM SET METAL SIDE 2 STD METAL SIDE MM METAL SIDE MM METAL SIDE 2 STD METAL SIDE MM METAL SIDE MM KIT RING PISTON 3 STD KIT RING PISTON MM KIT METAL ENGINE 1 STD KIT METAL ENGINE MM/+0.20MM KIT METAL ENGINE MM/+0.40MM Reference: Page:8

23 FLYWHEEL Reference: Page:9

24 FLYWHEEL REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.FLYWHEEL 1 <=XZ COMP.FLYWHEEL 1 >=YA GEAR RING 1 <=XZ BEARING DRY BOLT FLYWHEEL C PLATE REAR END BOLT PIN STRAIGHT 1 <=WT PIN STRAIGHT 1 >=WU Reference: Page:9

25 FUEL CAMSHAFT AND GOVERNOR SHAFT Reference: Page:10

26 FUEL CAMSHAFT AND GOVERNOR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) CAMSHAFT FUEL BEARING BALL BEARING BALL CAM FUEL WASHER BOLT NUT GEAR INJECTION PUMP KEY WOODRUFF STOPPER FUEL.C/SHAFT BOLT ASSY SHAFT GOVERNOR HOLDER GOVERNOR GEAR GEAR GOVERNOR HOLDER GOV.WEIGHT COMP.WEIGHT GOVERNOR SHAFT GOV. WEIGHT ROLLER SLEEVE GOVERNOR WASHER THRUST BEARING BALL CIR CLIP GOV.SHAFT SCREW SET Reference: Page:10

27 STOP SOLENOID Reference:011 Page:11

28 STOP SOLENOID Reference:011 Page:11

29 STOP SOLENOID REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) APPARATUS FUEL LIMIT ASSY BOLT ADJUSTING NUT NUT GASKET CAP 1 <= CAP 1 >= BOLT ADJUSTING NUT NUT GASKET CAP 1 <= CAP 1 >= SOLENOID STOP 1 <= SOLENOID STOP 1 >= SOLENOID STOP 1 >= GASKET BOLT 2 <= BOLT 2 >= BOLT HEX-SOC-HD 2 >= WASHER SPRING 2 >= Reference:011 Page:11

30 INJECTION PUMP Reference:012 Page:12

31 INJECTION PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) JOINT EYE ASSY PUMP 1 REFER TO L.No.B08-R FOR INJECTION COMPONENTS SHIM INJECTION MM PUMP SHIM INJECTION MM PUMP SHIM INJECTION MM PUMP BOLT HEX-SOC-HD STUD NUT WASHER SPRING ASSY PUMP FUEL GASKET FUEL PUMP NUT WASHER SPRING Reference:012 Page:12

32 INJECTION PUMP [COMPONENT PARTS] Reference:013 Page:13

33 INJECTION PUMP [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PUMP INJECTION PLUNGER PUMP VALVE DELIVERY SPRING DELIV.VALVE GASKET DELIV.VALVE HOLDER DELIV.VALVE O RING FLANGE SLEEVE PIN JOINT O RING SCREW ASSY TAPPET PIN TAPPET GUIDE PIN CLAMP SPRING PLUNGER SEAT SPRING UPPER SEAT SPRING LOWER SHIM RACK CONTROL PLATE SCREW CSK-HD SLEEVE CONTROL SCREW FOLLOW GASKET PLUG GASKET Reference:013 Page:13

34 GOVERNOR Reference:014 Page:14

35 GOVERNOR 030 Reference:014 Page:14

36 GOVERNOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SPRING START SPRING GOVERNOR 1 <=WJ SPRING GOVERNOR 1 >=WL SPRING GOVERNOR 1 >=XG G SPRING GOVERNOR 1 >=YA SPRING GOVERNOR 1 <=XK ASSY LEVER FORK 1 <=WX ASSY LEVER FORK 1 >=WY COMP.LEVER FORK 1 <=WX COMP.LEVER FORK 1 >=WY LEVER THRUST 1 <= LEVER THRUST 1 >= LEVER THRUST 1 >=WY ROLLER LEVER FORK 1 <=WM LEVER FORK 1 >=WN SHAFT FORK LEVER WASHER PLAIN BEARING MINIATURIZE CIR CLIP EXTERNAL COVER FORK LEV.SHAFT GASKET BOLT COLLAR BEARING MINIATURIZE Reference:014 Page:14

37 SPEED CONTROL PLATE Reference:015 Page:15

38 SPEED CONTROL PLATE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PLATE CONTROL LEVER SPEED CONTROL LEVER SPEED CONTROL O RING PIN SPRING PIN SPRING BOLT COMP.LEVER GOVERNOR LEVER ENGINE STOP O RING 1 <=WJ O RING 1 >=WL SPRING RETURN COMP.LEVER STOP GASKET BOLT 2 <= BOLT 2 >= BOLT 1 >= BOLT 1 >= BOLT STUD 2 <=WH STUD 2 >=WJ NUT WASHER SPRING GASKET 1 >= Reference:015 Page:15

39 NOZZLE HOLDER AND GLOW PLUG Reference:016 Page:16

40 NOZZLE HOLDER AND GLOW PLUG 160 Reference:016 Page:16

41 NOZZLE HOLDER AND GLOW PLUG REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PIPE OVER FLOW SCREW AIR BREEDER GASKET ASSY HOLDER 3 REFER TO L.No.B10-R NOZZLE FOR COMPONENTS GASKET SEAL HEAT PIPE INJECTION PIPE INJECTION PIPE INJECTION CLAMP PIPE CLAMP PIPE SCREW WITH WASHER GLOW PLUG CORD GLOW PLUG NUT FLANGE WASHER PLAIN 3 <=XS KIT HOLDER NOZZLE Reference:016 Page:16

42 NOZZLE HOLDER [COMPONENT PARTS] Reference:017 Page:17

43 NOZZLE HOLDER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY HOLDER NOZZLE NUT WASHER ADJUSTING SPRING NOZZLE SPACER DISTANCE PUSH ROD NUT NOZZLE WASHER PLAIN PIECE NOZZLE ASSY WASHER ADJUST 3 OPTION WASHER ADJUSTING MM WASHER ADJUSTING MM WASHER ADJUSTING MM WASHER ADJUSTING MM WASHER ADJUSTING MM WASHER ADJUSTING MM WASHER ADJUSTING MM WASHER ADJUSTING MM WASHER ADJUSTING MM WASHER ADJUSTING MM Reference:017 Page:17

44 WATER FLANGE AND THERMOSTAT Reference:010 Page:18

45 WATER FLANGE AND THERMOSTAT Reference:010 Page:18

46 WATER FLANGE AND THERMOSTAT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP FLANGE WATER 1 <= [A] COMP FLANGE WATER 1 >= [A] COMP FLANGE WATER 1 <= [A] COMP FLANGE WATER 1 >=10001 [A] COMP FLANGE WATER 1 >= [A] COMP FLANGE WATER 1 <= [CA] COMP FLANGE WATER 1 >= [CA] COMP FLANGE WATER 1 >= [CA] COMP FLANGE WATER 1 <= [CA] COMP FLANGE WATER 1 >=10001 [CA] COMP FLANGE WATER 1 >= [CA] PIPE WATER RETURN GASKET WATER FLANGE BOLT BOLT PIPE WATER RETURN BAND PIPE ASSY THERMOSTAT 1 <= ASSY THERMOSTAT 1 >= ASSY THERMOSTAT 1 >= COVER THERMOSTAT 1 <= COVER THERMOSTAT 1 >= COVER THERMOSTAT 1 >= GASKET 1 <= GASKET 1 >= GASKET THERMOSTAT 1 >= GASKET THERMOSTAT 1 >=WY BOLT 2 <= BOLT 2 >= BOLT 2 >= PLUG 1 >= [CA] GASKET 1 >= [CA] Reference:010 Page:18

47 WATER PUMP Reference:011 Page:19

48 WATER PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PUMP WATER 1 <= ASSY PUMP WATER 1 >= BEARING ASSY SEAL MECHANICAL IMPELLER WATER PUMP PIPE WATER RETURN GASKET WATER PUMP 1 <= GASKET WATER PUMP 1 >= GASKET WATER PUMP 1 >= BOLT BOLT FLANGE WATER PUMP Reference:011 Page:19

49 VALVE AND ROCKER ARM Reference: Page:20

50 VALVE AND ROCKER ARM Reference: Page:20

51 VALVE AND ROCKER ARM REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) VALVE INLET VALVE EXHAUST SPRING VALVE RETAINER VALVE SP COLLET VALVE SPRING 6 SET SEAL VALVE STEM 6 <= SEAL VALVE STEM 6 >= C SEAL VALVE STEM 6 >= CAP VALVE ASSY SHAFT R-ARM 1 <=WD SHAFT ROCKER ARM 1 >=WE SCREW SET 2 <=WD BOLT 2 >=WE BRACKET ROCKER ARM SCREW SET.ROCKER ARM 1 <=WD PIN SPRING 1 >=WE WASHER R-ARM.SHAFT WASHER R-ARM.SHAFT 2 <=WD WASHER PLAIN 2 >=WD SPRING ROCKER ARM CIR CLIP EXTERNAL 2 <=WD ASSY ROCKER ARM 6 <= ASSY ROCKER ARM 6 >= ASSY ROCKER ARM 6 >= SCREW ADJUSTING NUT STUD NUT WASHER PLAIN Reference: Page:20

52 INLET MANIFOLD Reference: Page:21

53 INLET MANIFOLD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY MANIFOLD INLET GASKET IN-MANIFOLD BOLT BOLT BOLT CLAMP CORD Reference: Page:21

54 EXHAUST MANIFOLD Reference: Page:22

55 EXHAUST MANIFOLD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) MANIFOLD EXHAUST GASKET EX-MANIFOLD STUD NUT STUD 4 <=XZ STUD 4 >=YA Reference: Page:22

56 UPPER GASKET KIT Reference: Page:23

57 UPPER GASKET KIT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) KIT GASKET UPPER O RING O RING GASKET GASKET GASKET GASKET SEAL VALVE STEM GASKET CYLINDER HEAD GASKET IN-MANIFOLD GASKET EX-MANIFOLD GASKET HEAD COVER GASKET MUFFLER NA GASKET GASKET WATER FLANGE GASKET Reference: Page:23

58 LOWER GASKET KIT Reference: Page:24

59 LOWER GASKET KIT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) LOWER GASKET KIT O RING O RING O RING O RING O RING O RING GASKET GASKET O RING SEAL OIL GASKET GASKET FUEL PUMP GASKET GEAR CASE SEAL OIL GASKET BRG.CASE GASKET GASKET GASKET GASKET H/METER UNIT GASKET OIL PAN GASKET WATER PUMP O RING GASKET G GASKET Reference: Page:24

60 DYNAMO Reference:01A521 Page:25

61 DYNAMO B1700HSE:ALL,B2100HSE/B2400HSE:[A] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY DYNAMO 1 REFER TO L.No.C06-L FOR COMPONENTS. 6C COLLAR BOLT 1 <= BOLT 1 >= BOLT 1 >= BOLT NUT WASHER PLAIN WASHER PLAIN WASHER SPRING STAY DYNAMO BOLT WASHER PLAIN CLAMP CORD BELT FAN Reference:01A521 Page:25

62 DYNAMO [COMPONENT PARTS] Reference:01A523 Page:26

63 DYNAMO [COMPONENT PARTS] B1700HSE:ALL,B2100HSE/B2400HSE:[A] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY DYNAMO C COMP.STATOR SCREW ROUND HEAD STATOR C PLATE BEARING BALL SCREW ROUND HEAD CLAMP CORD C COMP.FLYWHEEL PULLEY C FLYWHEEL DYNAMO C COLLAR BEARING BALL C SHAFT COLLAR NUT WASHER SPRING WASHER PLAIN Reference:01A523 Page:26

64 CLUTCH Reference:01C101 Page:27

65 CLUTCH REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C COMP.DISK CLUTCH C COMP.PLATE PRESSURE BOLT PIN STRAIGHT Reference:01C101 Page:27

66 HYDRAULIC PUMP Reference:01J120 Page:28

67 HYDRAULIC PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY PUMP 1 REFER TO L.No.D16-R FOR 0 0 HYDRAULIC COMPONENTS O RING BOLT BOLT NUT CLAMP CORD Reference:01J120 Page:28

68 HYDRAULIC PUMP [COMPONENT PARTS] Reference:01J125 Page:29

69 HYDRAULIC PUMP [COMPONENT PARTS] 040 Reference:01J125 Page:29

70 HYDRAULIC PUMP [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY PUMP HYDRAULIC C COVER 1 <= C COVER 1 >= K COVER 1 >= K COVER 1 >= A COMP.COVER 1 >= C COMP.GEAR HYD.PUMP 1 <= C COMP.GEAR HYD.PUMP 1 >= C COMP.GEAR HYD.PUMP 1 >= C PLATE SIDE 1 <= C PLATE SIDE 1 >= C PLATE SIDE 1 >= A BUSH C RING DOUBLE 1 <= C RING DOUBLE 1 >= C RING DOUBLE 1 >= C BUSH 4 <= C BUSH 4 >= A BUSH 4 >= A BUSH 2 >= SEAL OIL CIR CLIP INTERNAL BOLT FLANGE PIN STRAIGHT Reference:01J125 Page:29

71 AIR CLEANER Reference:60301 Page:30

72 AIR CLEANER S.No.;<=30280 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY CLEANER 1 NOT SALE ORDER BY 0 0 AIR PART No.6A C BODY AIR CLEANER ASSY COVER A/C T BOLT WING WASHER LABEL CAUTION ASSY ELEMENT C BRACKET AIR CLEANER NUT C HOSE INLET 1 <= C HOSE INLET 1 >= BAND PIPE C HOSE INLET BAND AIR CLEANER Reference:60301 Page:30

73 AIR CLEANER Reference:60302 Page:31

74 AIR CLEANER S.No.;>=30281 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6A ASSY CLEANER AIR BLANK A BODY AIR CLEANER A GASKET LABEL CAUTION A ASSY COVER A/C A SPRING VALVE UNLOADER A ASSY ELEMENT C BRACKET AIR CLEANER NUT BLANK C HOSE INLET BAND PIPE C HOSE INLET BAND AIR CLEANER Reference:60302 Page:31

75 AIR CLEANER (DOUBLE) [OPTION] Reference:60303 Page:32

76 AIR CLEANER (DOUBLE) [OPTION] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY CLEANER AIR C ASSY CASE C ASSY PAN DUST C RETAINER ELEMENT C ELEMENT OUTER C ELEMENT INNER C NUT WING C LABEL LABEL ELEMENT A/C C ASSY BRACKET A/C CUSHION BAND AIR CLEANER Reference:60303 Page:32

77 MUFFLER Reference:605 Page:33

78 MUFFLER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C COMP.MUFFLER 1 <= C COMP.MUFFLER 1 >= NUT GASKET MUFFLER NA C PIPE EXHAUST CLAMP MUFFLER PIPE BOLT WASHER PLAIN WASHER SPRING NUT Reference:605 Page:33

79 ACCELERATOR LEVER Reference:02A001 Page:34

80 ACCELERATOR LEVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C BRACKET ACCEL C ROD ACCEL SPRING PLATE C ARM ACCELERATOR C WASHER ACCEL. 1 >= WASHER PLAIN NUT FLANGE NUT C SPRING C LINK ACCEL PIN SNAP BOLT C LEVER ACCEL. 1 <= C LEVER ACCEL. 1 >= TA GRIP PIN SPRING C ASSY ROD RELEASE C CONNECTOR NUT PIN SNAP PIN SNAP Reference:02A001 Page:34

81 FUEL TANK Reference:02A101 Page:35

82 FUEL TANK 040 Reference:02A101 Page:35

83 FUEL TANK # REV.SEPT.10 '01 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY TANK FUEL 1 <= C ASSY TANK FUEL 1 >= C ASSY TANK FUEL 1 >= C ASSY TANK FUEL 1 >= C TRAY FUEL C PIPE C ASSY CAP 1 <= A ASSY CAP FUEL 1 >= A CAP FUEL C CLAMP 1 <= CLAMP HOSE 1 >= C GAUGE FUEL 1 <= C GAUGE FUEL 1 >= A GASKET GAUGE SCREW WITH WASHER BOLT C SPONGE Reference:02A101 Page:35

84 FUEL PIPE Reference:02A110 Page:36

85 FUEL PIPE S.No.;<=30560 REV.SEPT.10 '01 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY FILTER 1 REFER TO L.No.C02-R FOR FUEL COMPONENTS BOLT C STAY FUEL FILTER BOLT C ASSY TUBE FUEL TUBE FUEL CLIP PIPE SPRING PIPE PROTECT C ASSY PIPE AIR VENT TUBE FUEL CLIP PIPE C ASSY TUBE FUEL TUBE FUEL CLIP PIPE SPRING PIPE PROTECT C ASSY PIPE OVER FLOW TUBE FUEL CLIP PIPE C ASSY PIPE AIR VENT TUBE FUEL CLIP PIPE ASSY TUBE FUEL TUBE FUEL CLIP PIPE 2 <= CLIP PIPE 2 >= ASSY PIPE OVER FLOW CLIP PIPE Reference:02A110 Page:36

86 FUEL PIPE Reference:02A11001 Page:37

87 FUEL PIPE S.No.;>=30561 REV.SEPT.10 '01 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY FILTER FUEL 1 REFER TO L.No.C02-R FOR COMPONENTS BOLT C STAY FUEL FILTER BOLT C ASSY TUBE FUEL TUBE FUEL CLIP PIPE SPRING PIPE PROTECT C ASSY PIPE AIR VENT TUBE FUEL CLIP PIPE C ASSY TUBE FUEL TUBE FUEL CLIP PIPE SPRING PIPE PROTECT C ASSY PIPE OVER FLOW TUBE FUEL CLIP PIPE ASSY TUBE FUEL TUBE FUEL CLIP PIPE ASSY PIPE OVER FLOW CLIP PIPE ASSY PIPE OVER FLOW TUBE FUEL CLIP PIPE ASSY PIPE OVER FLOW TUBE FUEL CLIP PIPE K JOINT T-PIPE Reference:02A11001 Page:37

88 FUEL FILTER [COMPONENT PARTS] Reference:02A130 Page:38

89 FUEL FILTER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY FILTER FUEL COMP.BODY COCK LEVER COCK SPRING VALVE SCREW SET O RING LEVER ASSY CUP FILTER CUP FILTER LABEL FUEL FILTER RING RETAINING O RING FILTER CUP ASSY ELEMENT O RING FILTER Reference:02A130 Page:38

90 FAN Reference:02A401 Page:39

91 FAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C FAN PULLEY FAN BOLT FLANGE PULLEY FAN DRIVE 1 [A] PULLEY FAN DRIVE 1 <=30126 [CA] PULLEY FAN DRIVE 1 >=30127 [CA] BOLT Reference:02A401 Page:39

92 WATER PIPE Reference:02A410 Page:40

93 WATER PIPE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C HOSE WATER CLAMP HOSE C HOSE WATER CLAMP HOSE CLAMP HOSE C CLAMP WATER HOSE C COCK COCK DRAIN BOLT C HOSE DRAIN C CLAMP HOSE C HOSE DRAIN C CLAMP HOSE C CLAMP HOSE Reference:02A410 Page:40

94 RADIATOR Reference:02A420 Page:41

95 RADIATOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 6C ASSY RADIATOR C ASSY CAP RADIATOR C HOSE OVER FLOW C CLIP C KIT SHROUD FAN LABEL FAN BELT TA LABEL MUFFLER CLAMP CORD BOLT C NET RADIATOR C GUIDE RADIATOR NET L 120 6C GUIDE RADIATOR NET R BOLT C CUSHION RADIATOR C SPONGE C SPONGE 2 <= C SPONGE 2 >= C TAPE RADIATOR LH 2 <= C TAPE RADIATOR LH 2 >= C TAPE RADIATOR C STAY RADIATOR C STAY RADIATOR 1 OPTION (WITH DOUBLE A/C) CUSHION 1 OPTION (WITH DOUBLE A/C) BOLT C PLATE SHUTTER BOLT Reference:02A420 Page:41

96 ALTERNATOR [CA] Reference:02A515 Page:42

97 ALTERNATOR [CA] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY 1 REFER TO L.No.C05-L FOR 0 0 ALTERNATOR COMPONENTS STAY DYNAMO BOLT BOLT NUT WASHER PLAIN WASHER SPRING WASHER PLAIN BOLT WASHER PLAIN CLAMP CORD V BELT Reference:02A515 Page:42