Instructions for Parts Books

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1 Instructions for Parts Books The heading at the top of the page will be the same for the picture of the parts at it is for the page with the part numbers. Definition of column headings on part number pages: REF.No The number refering to the part on the picture page of the parts book. Part No. The number assigned to this part at the time of printing the parts book. Description Discription of part. Q'ty S.No. I/C Quanity of part used on that page. Serial number range of the equipment that this part will fit. >= Your serial number should be greater than or equal to the number shown. <= Your serial number should be lesser than or equal to the serial number shown. Interchangeability of part shown. The part shown will work for the older and later serial number. # The part shown is not interchangable with the other serial number. new for old old for new Remarks Notes about this particulart part. Sometimes this may say except [FR] or [CA] Note about Country Codes: The parts books we use in the United States of America may also contain information about a part that would be different in another country. It is important that you are aware of the country codes in some instances. Symbol A CA FR GR PO AU Country United States of America Canada France Greece Portugal Australia If the remarks column says for example EXCEPT [FR] this part works in all countries except France. That means it will work here in the USA.

ALL PRODUCT INDEX BX22D SPEED CHANGE LEVER PUMP/MOTOR SYSTEM STEERING ELECTRICAL SYSTEM HOOD/BONNET FUEL SYSTEM REAR TIRE ENGINE REAR AXLE BRAKE

2 ALL PRODUCT INDEX BX22D SPEED CHANGE LEVER PUMP/MOTOR SYSTEM STEERING ELECTRICAL SYSTEM HOOD/BONNET FUEL SYSTEM REAR TIRE ENGINE REAR AXLE BRAKE TRANSMISSION COOLING WATER SYSTEM FRONT TIRE FRONT AXLE TOP LINK/TOP LINK BRACKET/PTO PROTECTOR LABELS ACCESSORIES AND SERVICE PARTS OPTION Ref. BX22D Page 11081

3 Item Part No. Description Book ENGINE CRANKCASE 100K OIL PAN 100K CYLINDER HEAD 100K GEAR CASE 100K HEAD COVER 100K OIL FILTER 100K DIPSTICK AND GUIDE 100K MAIN BEARING CASE 100K CAMSHAFT AND IDLE GEAR SHAFT 100K PISTON AND CRANKSHAFT 100K FLYWHEEL 100K FUEL CAMSHAFT AND GOVERNOR 100K0804 SHAFT IDLE APPARATUS 100K INJECTION PUMP 100K GOVERNOR 100K SPEED CONTROL PLATE 100K NOZZLE HOLDER AND GLOW PLUG 100K NOZZLE HOLDER [COMPONENT 100K0804 PARTS] 015 COVER 100K OIL SWITCH/THERMOMETER AND 100K0804 PLUG WATER FLANGE AND 100K0804 THERMOSTAT WATER PUMP 100K VALVE AND ROCKER ARM 100K INLET MANIFOLD 100K EXHAUST MANIFOLD 100K AIR CLEANER 100K AIR CLEANER 100K MUFFLER 100K HYDRAULIC PUMP COVER 100K UPPER GASKET KIT 100K LOWER GASKET KIT 100K A001 ACCELERATOR LEVER 100K0804 FUEL SYSTEM 01A101 FUEL TANK 100K A110 FUEL PIPE 100K0804 COOLING WATER SYSTEM 01A401 FAN 100K A410 WATER PIPE 100K A420 RADIATOR 100K0804 ELECTRICAL SYSTEM 01A510 STOP SOLENOID 100K A521 DYNAMO 100K A523 DYNAMO [COMPONENT PARTS] 100K A525 STARTER 100K A530 STARTER [COMPONENT PARTS] 100K A535 BATTERY 100K B115 PANEL BOARD 100K B215 SWITCH/SENSOR 100K B301 HEAD LIGHT 100K B303 HAZARD LIGHT/TAIL LIGHT 100K B310 WINKER LAMP 100K B501 ELECTRICAL WIRING 100K0804 FRONT AXLE 01C413 FRONT FRAME 100K C417 SUB FRAME 100K C419 ENGINE SUPPORT 100K0804 TRANSMISSION 01C420 TRANSMISSION CASE 100K C427 REAR AXLE CASE 100K D001 CLUTCH SHAFT/OUTPUT SHAFT 100K0804 Ref. BX22D Page 11081

4 Item Part No. Description Book TRANSMISSION 01D005 PROPELLER SHAFT 100K D010 HST 100K D015 HST [COMPONENT PARTS] 100K D107 RANGE GEAR SHAFT 100K D135 PTO SHAFT 100K D137 MID PTO 100K D140 REAR DIFFERENTIAL 100K D141 FWD IDLE SHAFT 100K D142 GP IDLE SHAFT 100K D143 FRONT WHEEL PROPELLER SHAFT 100K0804 SPEED CHANGE LEVER 01D217 RANGE GEAR SHIFT FORK 100K D220 PTO GEAR SHIFT FORK 100K D222 PTO GEAR SHIFT ARM 100K D225 DIFFERENTIAL LOCK SHIFT FORK 100K0804 REAR AXLE 01D301 REAR AXLE 100K0804 BRAKE 01E001 BRAKE 100K0804 SPEED CHANGE LEVER 01F10701 NEUTRAL HOLDER LINK 100K F10702 NEUTRAL HOLDER LINK 100K F108 SPEED CONTROL PEDAL 100K F11001 RANGE GEAR SHIFT LEVER 100K F11002 RANGE GEAR SHIFT LEVER 100K F113 FRONT WHEEL DRIVE LEVER 100K F122 PTO SELECT LEVER 100K F12501 PTO GEAR SHIFT LEVER 100K F12502 PTO GEAR SHIFT LEVER 100K0804 PUMP/MOTOR SYSTEM 01F143 HYDRAULIC CONTROL LEVER 100K0804 BRAKE 01F201 BRAKE PEDAL 100K0804 REAR AXLE 01F205 DIFFERENTIAL LOCK PEDAL 100K0804 FRONT AXLE 01G110 FRONT DIFFERENTIAL CASE 100K G115 FRONT DIFFERENTIAL 100K G120 DIFFERENTIAL GEAR SHAFT 100K G125 FRONT AXLE CASE 100K G130 FRONT AXLE 100K0804 STEERING 01H101 STEERING HANDLE 100K H110 STEERING CONTROLLER 100K H120 STEERING LINKAGE 100K H122 STEERING CYLINDER 100K0804 [COMPONENT PARTS] PUMP/MOTOR SYSTEM 01J120 HYDRAULIC PUMP 100K J125 HYDRAULIC PUMP [COMPONENT 100K0804 PARTS] 01J201 HYDRAULIC OIL LINE(SUCTION) 100K J210 HYDRAULIC OIL LINE(DELIVERY) 100K J215 HYDRAULIC OIL LINE(STEERING) 100K J301 HYDRAULIC CYLINDER 100K J310 HYDRAULIC PISTON/LIFT ARM 100K J405 CONTROL VALVE 100K J410 CONTROL VALVE [COMPONENT 100K0804 PARTS] TOP LINK/TOP LINK BRACKET/PTO PROTECTOR 01K114 TOP LINK 100K K115 LOWER LINK 100K K116 LIFT ROD 100K K123 TOP LINK BRACKET/FENDER 100K0804 BRACKET 01K130 MOWER REAR LINK RH 100K K131 MOWER REAR LINK LH 100K L125 PTO PROTECTOR 100K0804 HOOD/BONNET 01M100 FRONT GUARD 100K M10201 FRONT GLILLE SUPPORT 100K0804 Ref. BX22D Page 11081

5 Item Part No. Description Book HOOD/BONNET 01M10202 FRONT GLILLE SUPPORT 100K M105 BONNET 100K M110 BONNET SIDE 100K M135 CENTER PILLAR 100K M201 PANEL FRAME 100K M210 FENDER 100K M217 SEAT SUPPORT 100K M220 SEAT 100K M225 STEP 100K M301 ROPS 100K M501 SMV EMBLEM 100K0804 FRONT TIRE 01R10101 FRONT WHEEL(18*8.50-8) 100K R10102 FRONT WHEEL(18*8.50-8) 100K0804 REAR TIRE 01R11001 REAR WHEEL(26* ) 100K R11002 REAR WHEEL(26* ) 100K0804 LABELS 01S10201 LABEL(FRONT) [ENGLISH] 100K S10202 LABEL(FRONT) [FRENCH] 100K S11 LABEL(REAR) [ENGLISH] 100K S12 LABEL(REAR) [FRENCH] 100K0804 ACCESSORIES AND SERVICE PARTS 01T105 ACCESSORIES AND SERVICE 100K0804 PARTS OPTION 01U705 GUARD KIT [OPTION] 100K U800 ALTERNATOR KIT [OPTION] 100K U802 ALTERNATOR [COMPONENT 100K0804 PARTS] [OPTION] 01U805 WARKING LIGHT KIT [OPTION] 100K U980 SPACER KIT [OPTION] 100K0804 Ref. BX22D Page 11081

6 CRANKCASE Reference: Page:1

7 CRANKCASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.CRANKCASE 1 <=3J COMP.CRANKCASE 1 >=3L CAP SEALING CAP SEALING PLUG PLUG PLUG PLUG PLUG EXPANSION PLUG EXPANSION PIN STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN STRAIGHT PIN PIPE PIN PIPE PLUG FUEL CAMSHAFT PIN START SPRING PLUG BUSH GOVERNOR GEAR PLUG GASKET BOLT FLANGE GASKET O RING PLUG GASKET 1 <=2Y GASKET 1 >=2Y Reference: Page:1

8 OIL PAN Reference: Page:2

9 OIL PAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K COMP.OIL PAN BOLT BOLT PLUG C GASKET FILTER OIL BOLT O RING Reference: Page:2

10 CYLINDER HEAD Reference: Page:3

11 CYLINDER HEAD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) HOOK ENGINE BOLT COMP.CYLINDER HEAD BLANK CAP SEALING CAP SEALING GUIDE INLET VALVE GUIDE INLET VALVE GUIDE EXHAUST VALVE GUIDE EXHAUST VALVE PLUG BOLT CYLINDER HEAD BOLT CYLINDER HEAD GASKET CYLINDER HEAD Reference: Page:3

12 GEAR CASE Reference: Page:4

13 GEAR CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP.CASE GEAR PLUG PLUG WASHER PLAIN JOINT PIPE SPRING SEAT VALVE BALL ASSY ROTOR OIL PUMP COVER OIL PUMP SCREW CR-REC-BD-HD PIN STRAIGHT GASKET GEAR CASE BOLT BOLT BOLT BOLT BOLT STUD NUT WASHER SPRING SEAL OIL STUD COVER GEAR CASE Reference: Page:4

14 HEAD COVER Reference: Page:5

15 HEAD COVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY COVER CYL.HEAD GASKET HEAD COVER JOINT BREATHER PIPE PLATE B/THER ELEMENT PLATE B/THER ELEMENT ELEMENT BREATHER OIL SHIELD BREATHER SCREW WITH WASHER NUT GASKET PLUG OIL FILLER E PLUG OIL FILLER O RING PIPE BREATHER CLAMP HOSE Reference: Page:5

16 OIL FILTER 010 Reference: Page:6

17 OIL FILTER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight Weight (kgf) (lb) ASSY CARTRIDGE OIL Reference: Page:6

18 DIPSTICK AND GUIDE Reference: Page:7

19 DIPSTICK AND GUIDE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) GAUGE OIL ASSY GUIDE OIL GAUGE O RING Reference: Page:7

20 MAIN BEARING CASE Reference: Page:8

21 MAIN BEARING CASE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY CASE MAIN BRG BOLT BEARING CASE GASKET BRG.CASE COVER BEARING CASE SEAL OIL GASKET BOLT BOLT ASSY CASE MAIN BRG BOLT BEARING CASE BOLT BEARING CASE ASSY CASE MAIN BRG BOLT BEARING CASE Reference: Page:8

22 CAMSHAFT AND IDLE GEAR SHAFT Reference: Page:9

23 CAMSHAFT AND IDLE GEAR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) TAPPET PUSH ROD ASSY CAMSHAFT SCREW SET GEAR CAM KEY FEATHER STOPPER CAMSHAFT BOLT COMP GEAR IDLE BUSH IDLE GEAR COLLAR IDLE GEAR COLLAR IDLE GEAR CIR CLIP IDLE GEAR SHAFT IDLE GEAR BOLT Reference: Page:9

24 PISTON AND CRANKSHAFT Reference: Page:10

25 PISTON AND CRANKSHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) PISTON 3 STD PISTON mm ASSY PISTON RING 3 STD ASSY PISTON RING mm PIN PISTON CIR CLIP PISTON PIN ASSY ROD CONNECTING BUSH PISTON PIN ROD BOLT BOLT CONNECTING ROD METAL CRANKPIN 3 STD SET METAL CRANKPIN 3-0.2mm SET METAL CRANKPIN 3-0.4mm SET COMP.CRANKSHAFT BALL GEAR CRANK KEY GEAR OIL PUMP DRIVE COLLAR CRANKSHAFT O RING METAL CRANKSHAFT 1 STD METAL CRANKSHAFT 1-0.2mm METAL CRANKSHAFT 1-0.4mm METAL CRANKSHAFT 2 STD SET METAL CRANKSHAFT 2-0.2mm SET METAL CRANKSHAFT 2-0.4mm SET METAL CRANKSHAFT 1 STD SET METAL CRANKSHAFT 1-0.2mm SET METAL CRANKSHAFT 1-0.4mm SET METAL SIDE 2 STD METAL SIDE mm METAL SIDE mm METAL SIDE 2 STD METAL SIDE mm METAL SIDE mm KIT RING PISTON 3 STD KIT RING PISTON mm KIT METAL ENGINE 1 STD KIT METAL ENGINE 1-0.2mm/+0.2mm KIT METAL ENGINE 1-0.4mm/+0.4mm Reference: Page:10

26 FLYWHEEL Reference: Page:11

27 FLYWHEEL REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 1G COMP.FLYWHEEL GEAR RING BOLT FLYWHEEL K PLATE STARTER BOLT PLATE TIMING BOLT WASHER PLAIN Reference: Page:11

28 FUEL CAMSHAFT AND GOVERNOR SHAFT Reference: Page:12

29 FUEL CAMSHAFT AND GOVERNOR SHAFT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) CAMSHAFT FUEL BEARING BALL 1 <=2V BEARING BALL 1 >=2W BEARING BALL NUT GEAR INJECTION PUMP KEY WOODRUFF STOPPER FUEL.C/SHAFT BOLT ASSY SHAFT GOVERNOR HOLDER GOVERNOR GEAR GEAR GOVERNOR HOLDER GOV.WEIGHT COMP.WEIGHT GOVERNOR SHAFT GOV. WEIGHT ROLLER SLEEVE GOVERNOR WASHER THRUST BEARING BALL 1 <=2V BEARING BALL 1 >=2W CIR CLIP GOV.SHAFT SCREW SET Reference: Page:12

30 IDLE APPARATUS Reference: Page:13

31 IDLE APPARATUS REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) APPARATUS FUEL LIMIT ASSY BOLT ADJUSTING NUT NUT GASKET CAP BOLT ADJUSTING G NUT LOCK NUT GASKET G GASKET G GASKET Reference: Page:13

32 INJECTION PUMP Reference: Page:14

33 INJECTION PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) JOINT EYE ASSY PUMP INJECTION SHIM INJECTION PUMP m SHIM INJECTION PUMP mm SHIM INJECTION PUMP mm BOLT HEX-SOC-HD STUD NUT WASHER SPRING SCREW HOLLOW GASKET PLUG GASKET Reference: Page:14

34 GOVERNOR Reference: Page:15

35 GOVERNOR Reference: Page:15

36 GOVERNOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SPRING START SPRING GOVERNOR G ASSY LEVER FORK 1 <=3M G ASSY LEVER FORK 1 >=3N G LEVER FORK G SHAFT FORK LEVER G SHAFT FORK LEVER BEARING MINIATURIZE COVER FORK LEV.SHAFT GASKET BOLT COLLAR BEARING MINIATURIZE Reference: Page:15

37 SPEED CONTROL PLATE Reference: Page:16

38 SPEED CONTROL PLATE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 1G ASSY PLATE CONTROL LEVER SPEED CONTROL LEVER SPEED CONTROL O RING PIN SPRING PIN SPRING BOLT COMP.LEVER GOVERNOR LEVER ENGINE STOP O RING SPRING RETURN COMP.LEVER STOP GASKET BOLT BOLT STUD NUT WASHER SPRING GASKET Reference: Page:16

39 NOZZLE HOLDER AND GLOW PLUG Reference: Page:17

40 NOZZLE HOLDER AND GLOW PLUG REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PIPE OVER FLOW SCREW AIR BREEDER GASKET ASSY PIPE OVER FLOW TUBE FUEL CLIP PIPE ASSY PIPE OVER FLOW TUBE FUEL CLIP PIPE ASSY PIPE OVER FLOW TUBE FUEL CLIP PIPE K JOINT T-PIPE KIT HOLDER NOZZLE ASSY HOLDER NOZZLE GASKET SEAL HEAT PIPE INJECTION PIPE INJECTION PIPE INJECTION CLAMP PIPE CLAMP PIPE SCREW WITH WASHER GLOW PLUG CORD GLOW PLUG NUT FLANGE Reference: Page:17

41 NOZZLE HOLDER [COMPONENT PARTS] Reference: Page:18

42 NOZZLE HOLDER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) KIT HOLDER NOZZLE ASSY HOLDER NOZZLE NUT WASHER ADJUSTING SPRING NOZZLE SPACER DISTANCE PUSH ROD NUT NOZZLE WASHER PLAIN PIECE NOZZLE ASSY WASHER ADJUST 3 OPTION WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm WASHER ADJUSTING mm GASKET SEAL HEAT Reference: Page:18

43 COVER Reference:015 Page:19

44 COVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COVER GASKET FUEL PUMP NUT WASHER SPRING Reference:015 Page:19

45 OIL SWITCH/THERMOMETER AND PLUG Reference: Page:20

46 OIL SWITCH/THERMOMETER AND PLUG REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SWITCH OIL SENSOR THERMO Reference: Page:20

47 WATER FLANGE AND THERMOSTAT Reference: Page:21

48 WATER FLANGE AND THERMOSTAT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) COMP FLANGE WATER PIPE WATER RETURN GASKET WATER FLANGE BOLT BOLT PIPE WATER RETURN BAND PIPE ASSY THERMOSTAT COVER THERMOSTAT GASKET THERMOSTAT BOLT Reference: Page:21

49 WATER PUMP Reference: Page:22

50 WATER PUMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY PUMP WATER BEARING G ASSY SEAL MECHANICAL IMPELLER WATER PUMP PIPE WATER RETURN GASKET WATER PUMP BOLT BOLT FLANGE WATER PUMP Reference: Page:22

51 VALVE AND ROCKER ARM Reference: Page:23

52 VALVE AND ROCKER ARM REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) VALVE INLET VALVE EXHAUST SPRING VALVE RETAINER VALVE SP RETAINER SPRING COLLET VALVE SPRING 6 SET C SEAL VALVE STEM CAP VALVE SHAFT ROCKER ARM BOLT BRACKET ROCKER ARM PIN SPRING WASHER R-ARM.SHAFT WASHER PLAIN SPRING ROCKER ARM BLANK ASSY ROCKER ARM SCREW ADJUSTING NUT STUD NUT WASHER PLAIN Reference: Page:23

53 INLET MANIFOLD Reference: Page:24

54 INLET MANIFOLD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY MANIFOLD INLET GASKET IN-MANIFOLD BOLT BOLT BOLT CLAMP CORD Reference: Page:24

55 EXHAUST MANIFOLD Reference: Page:25

56 EXHAUST MANIFOLD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K MANIFOLD EXHAUST GASKET EX-MANIFOLD STUD NUT Reference: Page:25

57 AIR CLEANER Reference:01061 Page:26

58 AIR CLEANER 090 Reference:01061 Page:26

59 AIR CLEANER S.No.;<=54101 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K AIR CLEARNER ASSY K BODY K ELEMENT K COVER K DUST EJECTOR VALVE K CLIP K SUPPORT AIR CLEANER BOLT 2 <= BOLT 2 >= WASHER SPRING 2 <= K WASHER AIR CLEANER NUT 2 <= NUT FLANGE 2 >= K BRACKET AIR CLEANER NUT FLANGE K HOSE INLET K BAND PIPE K PIPE INTAKE K CUSHION INTAKE PIPE CLAMP HOSE K KIT BRACKET(AIR CLEA MANUAL ASSEMBLY Reference:01061 Page:26

60 AIR CLEANER Reference:01062 Page:27

61 AIR CLEANER S.No.;>=54102 REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K AIR CLEANER ASSY K BODY K ELEMENT K ASSY COVER K DUST EJECTOR VALVE K CLIP CUSHION BAND AIR CLEANER BOLT PA COLLAR BOLT NUT FLANGE K STAY AIR CLEANER K STAY AIR CLEANER NUT FLANGE K HOSE INLET K BAND PIPE K PIPE INTAKE K CUSHION INTAKE PIPE CLAMP HOSE Reference:01062 Page:27

62 MUFFLER Reference: Page:28

63 MUFFLER Reference: Page:28

64 MUFFLER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K COMP.MUFFLER GASKET MUFFLER NA BOLT 3 <= BOLT 3 >= WASHER SPRING 3 <= K PIPE EXHAUST CLAMP HOSE K COVER EXHAUST 1 <= K COVER HEAT PROOF 1 >= BOLT 3 <= BOLT 3 >= WASHER SPRING 3 <= Reference: Page:28

65 HYDRAULIC PUMP COVER Reference: Page:29

66 HYDRAULIC PUMP COVER Reference: Page:29

67 HYDRAULIC PUMP COVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K PLATE PUMP HOLE GASKET PUMP COVER NA BOLT 1 <=2V BOLT 1 >=2W BOLT 1 <=2V BOLT 1 >=2W NUT 1 <=2V NUT 1 >=2W WASHER SPRING 2 <=2V Reference: Page:29

68 UPPER GASKET KIT Reference: Page:30

69 UPPER GASKET KIT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) UPPER GASKET KIT GASKET CYLINDER HEAD C SEAL VALVE STEM GASKET GASKET GASKET HEAD COVER GASKET O RING GASKET IN-MANIFOLD GASKET EX-MANIFOLD GASKET MUFFLER NA 1 OUT OF USE GASKET WATER FLANGE GASKET THERMOSTAT GASKET 1 OUT OF USE SEAL HEAT GASKET MUFFLER NA O RING Reference: Page:30

70 LOWER GASKET KIT Reference: Page:31

71 LOWER GASKET KIT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) LOWER GASKET KIT O RING O RING 2 OUT OF USE O RING O RING 2 OUT OF USE O RING O RING GASKET C GASKET O RING SEAL OIL 1 OUT OF USE SEAL OIL GASKET GASKET FUEL PUMP GASKET GEAR CASE SEAL OIL GASKET BRG.CASE GASKET GASKET GASKET GASKET H/METER UNIT 1 OUT OF USE GASKET 1 <=2M GASKET WATER PUMP O RING GASKET 1 OUT OF USE G GASKET G GASKET GASKET 1 <=2Y GASKET 1 >=2Y GASKET PUMP COVER NA GASKET GASKET Reference: Page:31

72 ACCELERATOR LEVER Reference:01A001 Page:32

73 ACCELERATOR LEVER Reference:01A001 Page:32

74 ACCELERATOR LEVER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K LEVER ACCEL K GRIP SPRING PLATE WASHER PLAIN WASHER PLAIN NUT 2 <= NUT 2 >= K COVER ACCEL.LEVER K WIRE ENGINE PIN CLEVIS WASHER PLAIN WASHER PLAIN PIN COTTER K BRACKET WIRE BOLT 1 <= BOLT 1 >= WASHER SPRING 1 <= Reference:01A001 Page:32

75 FUEL TANK Reference:01A101 Page:33

76 FUEL TANK Reference:01A101 Page:33

77 FUEL TANK REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K ASSY TANK FUEL K CAP FUEL K CUSHION TANK FRONT K CUSHION TANK K STAY FUEL TANK LH K STAY FUEL TANK RH BOLT 4 <= BOLT 4 >= WASHER SPRING 4 <= NUT NUT K CUSHION TANK REAR LO K CUSHION TANK REAR UP K TANK FUEL K COLLAR TANK K PLATE TANK BOLT 1 <= BOLT 1 >= WASHER PLAIN WASHER SPRING 1 <= NUT NUT Reference:01A101 Page:33

78 FUEL PIPE Reference:01A110 Page:34

79 FUEL PIPE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K TUBE FUEL K TUBE FUEL RETURN K ASSY TUBE FUEL TF K ASSY TUBE FUEL TR K ASSY TUBE FUEL K ASSY TUBE FUEL R K ASSY TUBE FUEL K ASSY TUBE FUEL RE K ASSY TUBE FUEL RE K ASSY TUBE FUEL RE BLANK K ASSY TUBE FUEL BR K CLAMP CORD ASSY FILTER FUEL BAND FILTER 2 <= BAND FILTER 2 >= K STAY FUEL FILTER BOLT FLANGE BOLT FLANGE RC ASSY PUMP FUEL BOLT FLANGE K NUT(M) BOLT FLANGE K NUT(M) CLAMP HOSE CLAMP HOSE K JOINT PIPE FUEL Reference:01A110 Page:34

80 FAN Reference:01A401 Page:35

81 FAN REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) FAN PULLEY FAN BOLT FLANGE Reference:01A401 Page:35

82 WATER PIPE Reference:01A410 Page:36

83 WATER PIPE REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K HOSE WATER LOWER K HOSE WATER UPPER CLAMP HOSE CLAMP HOSE Reference:01A410 Page:36

84 RADIATOR Reference:01A420 Page:37

85 RADIATOR Reference:01A420 Page:37

86 RADIATOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K KIT RADIAT0R(D905) K KIT SHROUD(D905) C LABEL FAN WARNING ASSY CAP K COCK DRAIN K NET GUIDE RH K NET GUIDE LH GASKET K ASSY TANK RESERVE CAP PIPE OVER FLOW K PIPE WATER OVER FLOW SCREW BOLT K NUT C LABEL FAN WARNING K CUSHION UPPER K COLLAR CUSHION UNDER K NET RADIATOR K COVER K STAY RADIATOR BOLT 1 <= BOLT 1 >= WASHER SPRING 1 <= BOLT 1 <= BOLT 1 >= NUT WASHER SPRING 1 <= WASHER PLAIN 1 <= WASHER PLAIN W WASHER PLAIN K SPONGE BOSS Reference:01A420 Page:37

87 STOP SOLENOID Reference:01A510 Page:38

88 STOP SOLENOID 020 Reference:01A510 Page:38

89 STOP SOLENOID REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) SOLENOID STOP GASKET 1 <=2M BOLT HEX-SOC-HD WASHER SPRING Reference:01A510 Page:38

90 DYNAMO Reference:01A521 Page:39

91 DYNAMO REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY DYNAMO STAY DYNAMO BOLT BOLT NUT WASHER PLAIN WASHER PLAIN WASHER SPRING BOLT WASHER PLAIN K PULLEY FAN DRIVE BOLT FAN DRIVE V BELT Reference:01A521 Page:39

92 DYNAMO [COMPONENT PARTS] Reference:01A523 Page:40

93 DYNAMO [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY DYNAMO COMP.FLYWHEEL PULLEY FLYWHEEL C COLLAR BEARING BALL SHAFT FAN COMP.STATOR SCREW ROUND HEAD STATOR PLATE BEARING BALL SCREW ROUND HEAD CLAMP CORD COLLAR NUT WASHER SPRING WASHER PLAIN Reference:01A523 Page:40

94 STARTER Reference:01A525 Page:41

95 STARTER REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY STARTER BOLT NUT Reference:01A525 Page:41

96 STARTER [COMPONENT PARTS] Reference:01A530 Page:42

97 STARTER [COMPONENT PARTS] REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY STARTER ASSY YOKE ASSY ARMATURE BEARING BEARING KIT STARTER ASSY HOUSING STARTER ASSY SWITCH MAGNETIC FRAME END ASSY HOLDER BRUSH SPRING BRUSH GEAR RETAINER ROLLER SPRING BALL BOLT O RING BOLT ASSY BOLT COVER NUT HEXAGON CORD STOP SOLENOID NUT HEXAGON PIPE DRAIN BAND COVER ASSY COVER Reference:01A530 Page:42

98 BATTERY Reference:01A535 Page:43

99 BATTERY Reference:01A535 Page:43

100 BATTERY REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) BATTERY F/FA 1 26RA K HOLDER BATTERY K TRIM BATTERY K ROD BATTERY NUT FLANGE K CABLE BATTERY(+) K CABLE BATTERY(-) K CABLE BATTERY(-) BOLT 2 <= BOLT 1 >= BOLT 1 >= WASHER SPRING 2 <= WASHER PLAIN 2 <= NUT 2 <= NUT FLANGE 2 >= Reference:01A535 Page:43

101 PANEL BOARD Reference:01B115 Page:44

102 PANEL BOARD REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) ASSY SWITCH STARTER KEY STARTER K SWITCH LIGHT K SWITCH FLASHER K SWITCH HAZARD K METER HOUR K ASSY METER FUEL BLANK K BULB LAMP METER K CLAMP FUEL K ASSY METER THERMO BLANK K BULB LAMP METER K CLAMP FUEL Reference:01B115 Page:44

103 SWITCH/SENSOR Reference:01B215 Page:45

104 SWITCH/SENSOR Reference:01B215 Page:45

105 SWITCH/SENSOR REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K SENSOR FUEL A GASKET GAUGE K STAY SENSOR FUEL K BUSH SENSOR FUEL K BEARING BALL CIR CLIP INTERNAL K PIN JOINT PIN SPLIT K ARM FUEL FLOAT K FLOAT LEVELER FUEL K WASHER K WASHER PLAIN K BOLT CLAMP K BOLT CLAMP L O RING 10 <= O RING 10 >= NUT LOCK NUT K REGULATOR NUT 2 <= NUT FLANGE 2 >= WASHER SPRING 1 <= F UNIT FLASHER NUT 1 <= NUT FLANGE 1 >= WASHER SPRING 1 <= WASHER PLAIN 1 <= K SWITCH SAFETY SCREW PAN-HEAD 2 <= SCREW WITH WASHER 2 >= K PLATE SWITCH K BRACKET SWITCH WASHER SPRING 4 <= NUT Reference:01B215 Page:45

106 HEAD LIGHT Reference:01B301 Page:46

107 HEAD LIGHT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K ASSY LAMP FR K LENS 2 NOT SALE 0 0 K SOCKET 2 NOT SALE K BULB 2 NOT SALE K COVER HEAD LIGHT T MARK SYMBOL Reference:01B301 Page:46

108 HAZARD LIGHT/TAIL LIGHT Reference:01B303 Page:47

109 HAZARD LIGHT/TAIL LIGHT Reference:01B303 Page:47

110 HAZARD LIGHT/TAIL LIGHT REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K ASSY LAMP HAZARD K BULB LAMP 2 32W NOT SALE 0 0 K TUBE GUARD HAZARD K ASSY LIGHT TAIL K SOCKET TAIL LAMP 2 NOT SALE K BULB TAIL LAMP 2 NOT SALE K GASKET TAIL LAMP SCREW PAN-HEAD 4 <= SCREW WITH WASHER 4 >= WASHER SPRING 4 <= Reference:01B303 Page:47

111 WINKER LAMP Reference:01B310 Page:48

112 WINKER LAMP REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K LAMP TURN SIGNAL ASSY BODY BULB 2 20W LENS GASKET NUT WASHER TOOTHED Reference:01B310 Page:48

113 ELECTRICAL WIRING Reference:01B501 Page:49

114 ELECTRICAL WIRING Reference:01B501 Page:49

115 ELECTRICAL WIRING REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K ASSY WIRE HARNESS 1 <= K ASSY WIRE HARNESS 1 >= FUSE 4 15A FUSE 2 20A FUSE 1 30A K WIRE HARNESS H/LIGHT 2 <= K WIRE HARNESS H/LIGHT 2 >= K CABLE TIE K BULB K WIRE HARNESS WINKER 2 <= Reference:01B501 Page:49

116 FRONT FRAME Reference:01C413 Page:50

117 FRONT FRAME Reference:01C413 Page:50

118 FRONT FRAME REF.No Part No. Description Q'ty S.No. I/C REMARKS Weight (kgf) Weight (lb) 010 K KIT FRAME COMP 1 ENGLISH K KIT FRAME COMP 1 FRENCH K LABEL START DANGER 1 ENGLISH NOT SALE K LABEL START DANGER F 1 FRENCH NOT SALE K ROD TIE BOLT K BOLT WASHER SPRING WASHER SPRING WASHER PLAIN K COVER HST FAN BOLT 2 <= BOLT 2 >= WASHER SPRING 2 <= NUT 2 <= NUT 2 >= Reference:01C413 Page:50

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