Engine Parts Manual. Kubota Diesel Engine V3800DICR-E3B-TXN-1 HR 9016 WARNING Rev A

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1 - INCLUDES ITEMS - 0-Rev A Engine Parts Manual Kubota Diesel Engine V00DICR-EB-TXN- HR 0 WARNING If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust, or service the machine. When Performance Matters. GB

2 FOREWORD This manual contains a parts list for your Kubota Engine. The Engine Serial Number for the Kubota engine is on a plate located on the valve cover. Record the Engine Serial Number below for easy reference. Engine Serial Number: If additional information is needed, contact your Jacobsen Dealer. Engine Serial No. Kubota Diesel Suggested Stocking Guide To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material:. Write your full name and complete address on your order form.. Explain where and how to make shipment: UPS Regular Mail Overnight nd Day. Order by the quantity desired, the part number, and the description of the part.. Send or bring the order to your authorized Jacobsen Dealer. Qty. Part No. Description Qty. Part No. Description Engine Oil Filter 00 Engine Fuel Filter Cartridge Water Separator Element Fan Belt 0, Jacobsen, A Textron Company/Textron Innovations Inc. All rights reserved, including the right to reproduce this material or portions thereof in any form. Proposition Warning This product contains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm. LITHO IN U.S.A. -0

3 Table of Contents...Crankcase......Oil Pan......Dipstick and Guide......Cylinder Head......Rocker Arm Shaft......Head Cover......Gear Case......Piston and Crankshaft......Camshaft and Idle Gears......Fuel Supply Pump......Common Fuel Rail Injection Pipe......Fuel Filter and Water Separater......Flywheel......Alternator and Pulley......Alternator Breakdown......Starter......Water Flange and Thermostat......Water Pump Inlet Manifold EGR Valve Flange......EGR Valve and Cooler......Exhuast Manifold......Turbo Charger......Turbo Charger Oil Pipe......Oil Cooler......Miscellaneous......Switches and Sensors......Wire Harness Injector Harness...

4 0 KUBOTA V00DICR-EB. Crankcase

5 KUBOTA V00DICR-EB Comp. Crankcase N/S Bearing Cap N/S Bearing Cap 0 Plug Plug Plug 00 Plug 00 Cap, Sealing Cap, Sealing Cap, Sealing Cap, Sealing Plug, Expansion Pin, Straight Pin, Straight Pin, Pipe Pin, Gear Case Bolt, Bearing Case Pipe, Oil Joint, Pipe 0 Joint, Water Pipe Plug Gasket Crankcase 0 Bolt, Flange Pin, Gear Case Cap, Sealing Assy Cover, Brg. Case 00 Seal, Oil 0 Bolt, Flange

6 KUBOTA V00DICR-EB. Oil Pan Comp. Oil Pan Plug, Drain 0 Gasket 0 Bolt, Oil Pan Bolt, Flange Filter, Oil O Ring Bolt, Flange

7 . Dipstick and Guide KUBOTA V00DICR-EB Guide, Oil Gauge Gauge, Oil Plug, Oil Gauge

8 KUBOTA V00DICR-EB. Cylinder Head 0 C B A

9 KUBOTA V00DICR-EB Hook, Engine Plate, Engine Hook Bolt, Flange 0 Stud Nut, Flange Assy Cylinder Head Cap, Sealing Cap, Sealing 0 Plug Stud Guide, Exhaust Valve Valve, Inlet Valve, Exhaust Spring, Valve Retainer, Spring Collet, Valve Spring Set 00 Seal, Valve Stem Shaft, Valve Plug 0 Bolt, Cylinder Head A Gasket, Cylinder Head Standard Notch B Gasket, Cylinder Head Notch C Gasket, Cylinder Head Not Notched Arm, Valve Brige Pad

10 KUBOTA V00DICR-EB. Rocker Arm Shaft Assy Shaft, R-arm Screw, Set Bracket, Rocker Arm Pin, Spring Washer Cir Clip, External Spring, Rocker Arm Assy Rocker Arm, In. 00 Screw, Adjusting Nut Assy Rocker Arm, Exh. 00 Screw, Adjusting Nut Nut, Flange

11 . Head Cover KUBOTA V00DICR-EB Assy Cover, Cyl. Head Gasket, Head Cover Seal, Injection Pipe Bolt Assy Cover, Cyl. Head 00 Joint, Breather Pipe Comp. Valve, Breather Cover, Breather 0 Screw, Pan-head Gasket, Head Cover Bolt, Flange Pipe, Breather Band, Pipe Clamp, Cord Bolt, Flange Washer, Plain

12 KUBOTA V00DICR-EB. Gear Case

13 KUBOTA V00DICR-EB Assy Case, Gear Spring Valve, Relief 0 Gasket Plug Assy Rotor, Oil Pump Cover, Oil Pump Screw, Csk-head Plug 0 Plug, Drain Seal, Oil O Ring O Ring Plate, Gear Case 0 Bolt, Flange Bolt, Flange Bolt, Flange

14 KUBOTA V00DICR-EB. Piston and Crankshaft

15 KUBOTA V00DICR-EB Kit Piston Std Kit Piston +0. mm Piston Std Piston +0. mm Assy Piston Ring Std Assy Piston Ring +0. 0mm Pin, Piston Cir Clip, Internal Bush, Piston Pin Assy Rod, Connecting Includes Item Bolt, Connecting Rod Metal, Crankpin Std/blue/set Metal, Crankpin Std/set Metal, Crankpin -0. 0mm/green/set Metal, Crankpin -0. 0mm/red/set Comp. Crankshaft Sleeve, Crankshaft Comp Gear, Crankshaft 0 Key, Feather Gear, Oil Pump Drive Metal, Crankshaft Std/set Metal, Crankshaft -0. 0mm/set Metal, Crankshaft -0. 0mm/set Metal, Side Std Metal, Side +0. 0mm Metal, Side +0. 0mm 0 Metal, Side Std Metal, Side +0. 0mm Metal, Side +0. 0mm Refer to the Kubota Engine Workshop Manual for proper crankpin identification.

16 KUBOTA V00DICR-EB. Camshaft and Idle Gears

17 KUBOTA V00DICR-EB Tappet 0 Push Rod Assy Camshaft 0 Ball Gear, Cam 0 Key, Feather 0 Stopper, Camshaft 0 Bolt, Flange 0 Shaft, Idle Gear 0 Pin, Gear Idle Collar, Idle Gear Collar, Idle Gear Bolt, Flange Comp. Gear, Idle Bush, Idle Gear Comp. Gear, Idle Bush, Idle Gear Gear, G-pulser Screw, Binding

18 KUBOTA V00DICR-EB. Fuel Supply Pump 0

19 KUBOTA V00DICR-EB Base, Supply Pump Stud Gasket, I/p Base Pin, Straight 0 Bolt, Flange 00 Bolt, Flange Bolt, Flange Bolt, Flange Cover, Inj. Pump Gasket, I/p Cover Assy Pump, Supply N/S Bolt, Joint N/S Gasket N/S Bolt, Joint N/S Gasket N/S Key, Woodruff Gasket, Pump Gear, Injection Pump Nut, Ubs 0 Nut, Flange Pipe Comp. Pipe Bolt, Eye Joint Engine Serial No. <=AVZ Bolt, Joint Engine Serial No. >=AW000 Gasket

20 KUBOTA V00DICR-EB. Common Fuel Rail Assy Rail, Common N/S Bolt, Joint N/S Gasket Bracket Nut, Flange 0 Bolt, Flange Joint, Eye Pipe, Injection Pipe, Injection 0

21 . Injection Pipe KUBOTA V00DICR-EB Assy Pipe, Over Flow Bolt, Eye Joint Gasket Assy Injector O Ring O Ring Gasket Clamp 0 Ball 0 Nut Pipe, Injection Pipe, Injection Pipe, Injection Pipe, Injection 0 Clamp, Pipe 0 Clamp, Pipe 00 Screw, With Washer

22 KUBOTA V00DICR-EB. Fuel Filter and Water Separater 0 Assy Filter Assy Body O Ring Cup O Ring Assy Element O Ring Plug, Drain O Ring Float 00 Assy Filter, Fuel 00 Cartridge, Filter Base, Filter 0 Screw Gasket

23 . Flywheel KUBOTA V00DICR-EB Comp. Flywheel Gear, Ring Bolt, Flywheel Housing, Flywheel Cover Bolt, Flange Bolt, Ubs Cover, F/w Housing Bolt, Flange Cover, Blancer

24 KUBOTA V00DICR-EB. Alternator and Pulley Assy Alternator V 0A Stay, Dynamo 00 Washer Plain Bolt, Flange Bolt, Flange Nut, Flange Pulley, Fan Drive Bolt Belt, V Pulley, Fan Bolt, Flange Collar, Fan

25 . Alternator Breakdown KUBOTA V00DICR-EB Assy Alternator v 0a Nut Set, Bolt Assy Bracket, Front Set, Bolt Bearing Assy Rotor Bearing Assy Stator Assy Bracket, Rear Assy Rectifier Set, Nut Set, Regulator Set, Brush Assy Pulley

26 KUBOTA V00DICR-EB. Starter 0

27 KUBOTA V00DICR-EB Assy Starter v. 0kw Assy Bracket, Front Assy Shaft, Clutch Assy Shaft, Gear Set, Washer Set, Internal Gear Clutch, Over Running Assy Gear Assy Lever, Set Set Pinion Set, Stopper Assy Switch, Magnetic Set, Screw Ball Set, Packing Assy Armature Bearing Assy Yoke Assy Holder, Brush Brush, Spring 0 Brush Assy Bracket, Rear Set, Bolt Bolt, Flange Stud Nut, Flange

28 KUBOTA V00DICR-EB. Water Flange and Thermostat Hose, Water Return 00 Clamp, Hose Cover, Thermostat Gasket Bolt, Flange Assy Water Flange 00 Joint, Breather Pipe Plug 00 Plug Plug Plug Gasket, Water Flange Assy Thermostat Bolt, Flange Bolt, Flange

29 . Water Pump KUBOTA V00DICR-EB Assy Pump, Water Gasket, Water Pump Assy Support W/P Joint, Water Pipe 00 Joint, Breather Pipe 00 Plug Gasket, W/P Support Bolt, Flange 0 Bolt, Flange Pipe, Water Pipe, Water O Ring 00 Clamp, Hose

30 KUBOTA V00DICR-EB 0. Inlet Manifold Assy Manifold, Inlet Cover, Inlet Gasket, Inlet Screw, Binding Gasket, In-manifold Bolt, Flange Bolt, Flange Assy Flange, Air Intake Pipe, Boost Heater, Intake Air Gasket, A/C Flange Gasket, A/C Flange Bolt, Flange 0

31 . EGR Valve Flange KUBOTA V00DICR-EB Tube, Fuel Band, Hose Clamp, Pipe Flange, Valve Valve, Lead Gasket, Inlet 0 Bolt, Flange 00 Bolt, Flange

32 KUBOTA V00DICR-EB. EGR Valve and Cooler Gasket, Egr Flange Bolt, Flange Comp. Cooler, Egr Comp. Pipe, Egr Gasket, Egr Cooler Bolt, Flange Spacer Gasket, Egr Valve 0 Bolt, Flange Assy Valve, Egr Pipe, Water 00 Clamp, Hose 0 Flange, Cooler Gasket, Egr Valve Bolt, Flange

33 . Exhuast Manifold KUBOTA V00DICR-EB Manifold, Exhaust Gasket, Ex-manifold Bolt, Flange 0 Stud Nut, Flange Cover, Ex. Manifold Bolt, Flange

34 KUBOTA V00DICR-EB. Turbo Charger Assy Turbo Charger Assy Hose Clamp, Hose Gasket Stud Nut, Flange Bolt, Flange Flange, Muffler Gasket 0 Bolt, Flange Bolt, Flange Hose, Inlet Band, Pipe Band, Pipe

35 . Turbo Charger Oil Pipe KUBOTA V00DICR-EB Comp. Pipe, Oil Bolt, Eye Joint Gasket Bolt, Joint Gasket 0 Comp. Pipe, Oil Gasket Bolt, Flange Tube, Oil Clamp, Hose Pin, Band Clamp, Pipe

36 KUBOTA V00DICR-EB. Oil Cooler Adapter, Oil Filter Assy Plug, O/filler Plug, Oil Filler O Ring Assy Cooler, Oil Gasket, Oil Cooler Joint, Oil Cooler Hose, Oil Cooler Pipe, Oil Coller Pipe, Oil Coller 00 Clamp, Hose Hose, Oil Cooler 00 Clamp, Hose Bolt, Flange 0 Plug, Oil Filter O Ring O Ring

37 . Miscellaneous KUBOTA V00DICR-EB Assy Pump, Fuel Cartridge, Oil Filter Base, Oil Filter Gasket, Muffler Na Plate Screw, Air Bleeder Gasket Clip, Pipe Valve, Fuel Check Connector, Hose Joint, Fuel Tube Cable, USB Optional diagnostic service tool Cable, Vehicle Optional diagnostic service tool 0 Diagmaster Service Tool (Not Shown) Optional diagnostic service tool

38 KUBOTA V00DICR-EB. Switches and Sensors 0

39 KUBOTA V00DICR-EB Sensor, Cam Position Schematic Reference U O Ring 00 Bolt, Flange Sensor, Crank Position Schematic Reference U O Ring 00 Bolt, Flange Shim Ne Sensor Shim Ne Sensor Shim Ne Sensor Sensor, Intake Air Temperature Schematic Reference U 0 Gasket Sensor, Boost Schematic Reference U Bolt, Flange Assy Connector 00 Bolt, Flange Sensor, Water Temperature Schematic Reference U Washer, With Rubber Switch, Oil Schematic Reference SW Assy Ecu Schematic Reference U 0 Label, Ecu Warning

40 KUBOTA V00DICR-EB. Wire Harness Assy Harness, Crs Assy Wire Harness Bracket Harness Bolt, Flange Nut, Flange Bracket Harness Bolt, Flange Bracket Harness Bracket Harness Bracket Harness Bracket Harness Bolt, Flange Bracket Harness Bolt, Flange Bracket Harness Bracket Harness 0

41 0. Injector Harness KUBOTA V00DICR-EB Assy Harness, Inject. Band, Harness

42 INDEX ,, , ,,, 0,, , 0,, ,,,, , ,, , ,..., , ,...,, ,, , ,......

43 INDEX , 0..., , , , 00...,, 00...,,, , , ,

44 Equipment from Jacobsen is built to exacting standards ensured by ISO 00 and ISO 00 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support. When Performance Matters. Jacobsen, A Textron Company Quality Drive, Charlotte, NC

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