PARTS CATALOG 4TNE98-G1A 0CR10-G45800

Size: px

Start display at page:

Download "PARTS CATALOG 4TNE98-G1A 0CR10-G45800"

Georgina Stevenson
5 years ago
Views:

1 PARTS CATALOG 4TNE98-GA Published 008/7 (Jul.) 0CR0-G45800

3 MODEL : 4TNE98-SA/GA CONTENTS PC NO : 0CR0-G45800 Fig.No. GROUP NAME 4TNE98-SA,GA. CYLINDER BLOCK. GEAR HOUSING 3. FLYWHEEL HOUSING & OIL SUMP 4. CYLINDER HEAD & BONNET 5. SUCTION MANIFOLD 6. EXHAUST MANIFOLD 7. CAMSHAFT & DRIVING GEAR 8. CRANKSHAFT & PISTON 9. LUB.OIL SYSTEM 0. COOLING WATER SYSTEM. FUEL INJECTION PUMP. FUEL INJECTION VALVE 3. FUEL LINE 4. ENGINE STOP DEVICE 5. STARTING MOTOR 6. GENERATOR 7. GASKET SET 8. GOVERNOR 9. FEED PUMP Fig.No. GROUP NAME

4 0CR0-G45800 Fig.. CYLINDER BLOCK 0CR0-G CYLINDER BLOCK (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) BLOCK ASSY, CYLINDER PLUG PT3/8,SCREW PLUG BOLT, METAL CAP BUSH, CAMSHAFT SPRING PIN 6X PLUG PT3/8,SCREW PLUG PLUG PLUG BEARING ASSY, MAIN BEARING ASSY, THRUST BOLT, HEAD GASKET,CYL.HEAD MAIN BEARING US= BEARING,THRUST.5OS Remarks () UNDER-SIZED(U.S=0.5)PART. () OVER-SIZED(O.S=0.5)PART.

5 0CR0-G45800 Fig.. GEAR HOUSING 0CR0-G GEAR HOUSING (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) COVER, GEAR HOUSING SEAL, OIL COVER, F.I. PUMP GASKET, LIQUID HOUSING COMP, GEAR PUMP ASSY, LUB. OIL STUD BOLT O-RING P O-RING P PARALLEL PIN 8X NUT M GEAR UNIT,TACHOMETER O-RING A S BOLT M 6X 6 PLATED BOLT M 8X 6 PLATED BOLT M 8X 0 PLATED BOLT M 8X 30 PLATED BOLT M 8X 40 PLATED BOLT M 8X 40 PLATED BOLT M 8X 45 PLATED BOLT M 8X 70 PLATED BOLT M 8X 70 PLATED COVER,FILLER O-RING A P O-RING A P-3.0 Remarks () OPTIONAL PART.

6 0CR0-G45800 Fig.3. FLYWHEEL HOUSING & OIL SUMP 0CR0-G FLYWHEEL HOUSING & OIL SUMP (B)=4TNE98-GA Q'TY (A) (B) (C) (D) (E) REF. LEV. PARTS NO. DESCRIPTION I R (F) PARALLEL PIN 8X FLTWHEEL HOUSING FLYWHEEL HOUSING CAP, FLYWHEEL COVER BOLT M0X 70 PLATED BOLT M0X 35 PLATED SEAL HTC95,5, SUMP ASSY, OIL DRAIN PLUG M SEAL WASHER S BOLT M 8X PLATED GASKET, LIQUID Remarks () OPTIONAL PART.

7 0CR0-G45800 Fig.4. CYLINDER HEAD & BONNET 0CR0-G CYLINDER HEAD & BONNET (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) HOSE, BREATHER RETAINER BOLT M 8X PLATED LIFTER, ENGINE HEAD ASSY, CYLINDER GUIDE, VALVE PLUG PT / PLUG VALVE, SUCTION VALVE, EXHAUST SPRING, VALVE RETAINER, SPRING SEAL, VALVE STEM SEAL, VALVE STEM CAP, VALVE PROTECTOR, NOZZLE SEAT, NOZZLE RETAINER STUD M 6X 0 PLATED NUT M COTTER SUPPORT ASY,ROCK.ARM SHAFT ASSY,ROCK. ARM SPRING SUPPORT SUPPORT ARM KIT, SUC. ROCKER SCREW, VALVE NUT M8XP ARM KIT, EXH. ROCKER SCREW, VALVE NUT M8XP CIRCLIP SCREW M 4 X STUD BOLT NUT M KNOB BONNET ASSY GASKET, BONNET PLATE SCREW M 5X JOINT, BREATHER O-RING A P BOLT M 8X 6 PLATED BOLT M0X 65 PLATED GASKET, LIQUID O-RING A P COVER,FILLER Remarks () REPAIR PART. () OPTIONAL PART.

8 0CR0-G CR0-G SUCTION MANIFOLD Fig.5. SUCTION MANIFOLD (B)=4TNE98-GA Q'TY (A) (B) (C) (D) (E) 9 4 REF. LEV. PARTS NO. DESCRIPTION I R (F) GASKET, SUC.MANIFOLD MANIFOLD,INT BOLT M 8X 45 PLATED CORD, EARTH GASKET, (NON-ASB.) HEATER, AIR BOLT M 8X 35 PLATED 4

9 0CR0-G CR0-G EXHAUST MANIFOLD Fig.6. EXHAUST MANIFOLD (B)=4TNE98-GA Q'TY (A) (B) (C) (D) (E) 6 4 REF. LEV. PARTS NO. DESCRIPTION I R (F) MANIFOLD, EXHAUST GASKET BOLT M 8X 80 PLATED STUD M 8X PLATED GASKET, (NON-ASB.) STUD M 8X 80 PLATED NUT M 8

10 0CR0-G45800 Fig.7. CAMSHAFT & DRIVING GEAR 0CR0-G CAMSHAFT & DRIVING GEAR (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) TAPPET ROD, PUSH CAMSHAFT ASSY METAL,THRUST(CAM GEAR, CAMSHAFT KEY 7X BOLT M 8X 6 PLATED SHAFT, IDLER GEAR ASSY, IDLE BUSH, IDLE GEAR BOLT M 8X 55 PLATED GEAR, FI-P Remarks () REPAIR PART.

11 0CR0-G45800 Fig.8. CRANKSHAFT & PISTON 0CR0-G CRANKSHAFT & PISTON (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) CRANKSHAFT COMP GEAR, CRANKSHAFT PARALLEL PIN PARALLEL PIN 0X KEY 7X V-PULLEY WASHER BOLT, V-PULLEY BOLT, FLYWHEEL FLYWHEEL ASSY GEAR, RING FLYWHEEL ASSY RING GEAR Z= PISTON W/RING RING SET PIN, PISTON CIRCLIP ROD ASSY, CONNECTING BUSH, PISTON PIN BOLT, ROD METAL ASSY, CRANKPIN BEARING,PIN U.S= PISTON W/RING O.S= RING SET O.S= HOUSING, BEARING CIRCLIP BALL BEARING BOLT M 8X PLATED 4 Remarks () REPAIR PART. () UNDER-SIZE(U.S=0.5)PART. (3) OVER-SIZE(O.S=0.5)PART.

12 0CR0-G CR0-G LUB.OIL SYSTEM Fig.9. LUB.OIL SYSTEM (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) DIPSTICK BOLT M 8X PLATED GUIDE, DIPSTICK FILTER 80X80L STUD, LUB.OIL FILTER O-RING P PIPE ASSY, LUB. OIL BOLT M 8X PLATED BOLT M 8X 6 PLATED SWITCH, OIL PRESSURE PIPE, LUB. OIL RETAINER 6X GASKET 8, ROUND JOINT BOLT SEAL WASHER 8S

13 0CR0-G CR0-G COOLING WATER SYSTEM Fig.0. COOLING WATER SYSTEM (B)=4TNE98-GA Q'TY (A) (B) (C) (D) (E) 5 REF. LEV. PARTS NO. DESCRIPTION I R (F) PUMP, COOLING WATER GASKET, CW-P SWITCH, THERMO(0 C V-BELT BOLT M 6X 30 PLATED BOLT M 8X 55 PLATED PULLEY PULLEY FAN SPACER GASKET BOLT M 8X THERMOSTAT CASE ASSY GASKET, THERMOSTAT COVER GASKET, THERMOSTAT THERMOSTAT PLUG PT3/8,SCREW BOLT M 6X 5 PLATED GASKET, CASE BOLT M 8X 70 PLATED COCK ASSY / PLUG M GASKET 6

14 0CR0-G45800 Fig.. FUEL INJECTION PUMP Remarks () GOVERNOR(FIG.NO.8) & FEED PUMP (FIG.NO.9) IS INCORPORATED IN THIS FUEL INJECTION PUMP (REF.NO.,). 0CR0-G FUEL INJECTION PUMP (B)=4TNE98-GA Q'TY (A) (B) (C) (D) (E) REF. LEV. PARTS NO. DESCRIPTION I R (F) FUEL INJECTION PUMP FUEL INJECTION PUMP 5 X PLUG 6 X CAP 7 X CAP 8 X30860 COVER 9 X30900 GASKET 0 X SCREW X GASKET X PLUG 3 X NUT X O-RING 5 X35340 PLUNGER 6 X DELIVERY VALVE 7 X33500 SPRING 8 X35600 GASKET 9 X HOLDER 0 X37300 STOPPER X3050 PLATE X O-RING 3 X30000 TAPPET 4 3 X PIN 5 3 X ROLLER 6 3 X BUSH 7 3 X GUIDE 8 X SHIM 9 X SHIM 30 X SHIM 3 X SHIM 3 X SHIM 33 X SHIM 34 X SHIM 35 X SHIM 36 X09300 SHIM 37 X09300 SHIM 38 X SHIM 39 X SHIM 40 X SHIM 4 X SHIM 4 X SHIM 43 X SHIM 44 X SHIM 45 X SHIM 46 X SHIM 47 X SHIM 48 X SHIM 49 X SHIM 50 X SHIM 5 X SHIM 5 X SHIM 53 X SHIM ++ CONTINUE ++

15 0CR0-G45800 Fig.. FUEL INJECTION PUMP Remarks () GOVERNOR(FIG.NO.8) & FEED PUMP (FIG.NO.9) IS INCORPORATED IN THIS FUEL INJECTION PUMP (REF.NO.,). 0CR0-G FUEL INJECTION PUMP (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) 54 X SHIM 55 X SHIM 56 X SHIM 57 X35500 SPRING 58 X36000 SEAT, SPRING 59 X37000 SEAT,SPRING 60 X RACK, CONTROL 6 X SCREW 6 X PINION 63 X34000 SLEEVE, CONTROL 64 X34000 SCREW 65 X CAMSHAFT 66 X BEARING 67 X BEARING 68 X BEARING 69 X BEARING 70 X RING 7 X RING 7 X SHIM 73 X SHIM 74 X SHIM 75 X SHIM 76 X SHIM 77 X SHIM 78 X SHIM 79 X SHIM 80 X09370 SHIM 8 X09370 SHIM 8 X SHIM 83 X09300 SHIM 84 X SHIM 85 X SHIM 86 X SHIM 87 X SHIM 88 X SHIM 89 X SHIM 90 X SHIM 9 X SHIM 9 X SEAL, OIL 93 X COVER 94 X BOLT 95 X33900 GASKET 96 X03440 NUT 97 X SPRING WASHER 98 X WOODRUFF KEY 99 X EYE BOLT 00 X GASKET 0 X O-RING 0 X EYE BOLT 03 X GASKET 04 X30646 FLANGED HOUSING ++ CONTINUE ++

16 0CR0-G45800 Fig.. FUEL INJECTION PUMP 0CR0-G FUEL INJECTION PUMP (B)=4TNE98-GA Q'TY (A) (B) (C) (D) (E) 3 REF. LEV. PARTS NO. DESCRIPTION I R (F) 05 X STUD PUMP ASSY,FUEL FEED Remarks () GOVERNOR(FIG.NO.8) & FEED PUMP (FIG.NO.9) IS INCORPORATED IN THIS FUEL INJECTION PUMP (REF.NO.,).

17 0CR0-G CR0-G FUEL INJECTION VALVE Fig.. FUEL INJECTION VALVE (B)=4TNE98-GA Q'TY (A) (B) (C) (D) (E) REF. LEV. PARTS NO. DESCRIPTION I R (F) BRACKET BOLT M0X 4 PLATED BOLT M 8X 0 PLATED 4A VALVE, FUEL 4 4B VALVE ASSY, F.INJECT 4 5A NOZZLE 4 5B NOZZLE NUT, NOZZLE CASE HOLDER ASSY, NOZZLE SPRING, NOZZLE SEAT, NOZZLE SPRING PLATE, STOP PIN SHIM PACK RETAINER BOLT M4X4,HEX.SCKT RETAINER BOLT M4X4,HEX.SCKT PIPE NO., F.INJECT PIPE NO., F.INJECT PIPE NO.3, F.INJECT PIPE NO.4, F.INJECT.

18 0CR0-G CR0-G FUEL LINE Fig.3. FUEL LINE (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) SEAL WASHER 4S FILTER, FUEL BODY, FUEL FILTER GASKET 8, ROUND BOLT M0X 5 PLATED JOINT, PIPE CLAMP CLAMP, PIPE BOLT W/PLUG & SEAL PLUG SEAL WASHER 6S PIPE, FUEL PIPE, FUEL JOINT,PIPE BOLT M 8X 0 PLATED JOINT SEAL WASHER JOINT BOLT 6,PIPE JOINT CLAMP CLAMP BOLT, PIPE JOINT PIPE, FUEL OIL JOINT,FUEL RETN.PIPE PIPE, FUEL PIPE, FUEL RETURN CAP VALVE ASSY,OVER-FLOW SEAL WASHER 4S

19 0CR0-G CR0-G ENGINE STOP DEVICE Fig.4. ENGINE STOP DEVICE (B)=4TNE98-GA Q'TY (A) (B) (C) (D) (E) REF. LEV. PARTS NO. DESCRIPTION I R (F) BRACKET,SOLENOID JOINT LINK,SOLENOID SOLENOID,STOP WASHER SNAP PIN BOLT 6X 0 PLATED BOLT M 8X 6 PLATED

20 0CR0-G CR0-G STARTING MOTOR Fig.5. STARTING MOTOR (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) STARTER(.3KW ARMATURE ASSY COIL ASSY, FIELD BRUSH (+) SCREW, POLE CORE SET COVER, REAR HOLDER ASSY, BRASH BRASH (-) PINION ASSY CLUTCH ASSY BALL BEARING (3) BALL BEARING (4) SHAFT, PINION STOPPER SET RETAINER, BEARING SWITCH ASSY,MAGNETIC SHIFT LEVER SET BOLT, THROUGHT COVER ASSY, DUST HOUSING, GEARS COVER, M TERMINAL BOLT MX 30 PLATED

21 0CR0-G CR0-G GENERATOR Fig.6. GENERATOR (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) GENERATOR ROTOR ASSY BALL BEARING STATOR ASSY COVER ASSY, REAR COVER, REAR BRUSH ASSY,REGULATOR BRUSH ASSY GUIDE, FAN SIDE DIODE ASSY CONDENSER BOLT () BOLT () WIRE ASSY, LEAD COVER ASSY, FRONT RETAINER, BEARING BALL BEARING SCREW KID PULLEY NUT ASSY, PULLEY BOLT, THROUGH SPACER BOLT M 8X05 PLATED NUT M AJUSTER, BELT BOLT M 8X 5

22 0CR0-G45800 Fig.7. GASKET SET 0CR0-G GASKET SET (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) GASKET SET(NON-ASB.) GASKET,CYL.HEAD SEAL, VALVE STEM PROTECTOR, NOZZLE SEAT, NOZZLE GASKET, BONNET GASKET, SUC.MANIFOLD GASKET GASKET, (NON-ASB.) SEAL, VALVE STEM O-RING P O-RING P GASKET, CW-P GASKET, CASE GASKET, THERMOSTAT GASKET, (NON-ASB.) GASKET, THERMOSTAT GASKET 8, ROUND GASKET O-RING A P O-RING A P O-RING A S O-RING A P FLEX HORN GASKET, LIQUID Remarks () OPTIONAL PART.

23 0CR0-G45800 Fig.8. GOVERNOR Remarks * THIS FIGURE(GOVERNOR ASSY)IS INCORPORATED IN THE FUEL INJECTION PUMP ASSY(FIG.). 0CR0-G GOVERNOR (B)=4TNE98-GA Q'TY (A) (B) (C) (D) (E) 6 REF. LEV. PARTS NO. DESCRIPTION I R (F) 3 X PLUG 4 X ADAPTOR 5 X BOLT 6 X PLATE 7 X BOLT 6 8 X SCREW 9 X SCREW 0 X NUT X BOLT X SPRING WASHER 3 X COVER 4 X BUSH 5 X SCREW 6 X NUT 7 X PLUG 8 X BOLT 9 X SCREW 0 X BOLT X LIMITER X COVER 3 X BOLT 4 X BOLT 5 X BOLT 6 X BOLT 7 X FLYWAIGHT ASSY. 8 X WOODRUFF KEY 9 X09300 SPRING WASHER 30 X NUT 3 X54300 SLEEVE 3 X SHIM T0. D4/0. 33 X SHIM T0.3 D4/0. 34 X SHIM T0.4 D4/0. 35 X09300 SHIM T.0 D4/0. 36 X SHIM T0.5 D4/0. 37 X SHIM T.5 D4/0. 38 X SHIM T.0 D4/0. 39 X SHIM T3.0 D4/0. 40 X SHIM T4.0 D4/0. 4 X SPRING 4 X SPRING 43 X SPRING 44 X CAPSULE, SPRING 45 X CAPSULE, SPRING 46 X NUT 47 X GASKET 48 X NUT, CAP 49 X SPRING 50 X NUT 5 X LEVER 5 X BUSH 53 X O-RING ++ CONTINUE ++

24 0CR0-G45800 Fig.8. GOVERNOR 0CR0-G GOVERNOR (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) 54 X RING, SNAP 55 X SEAL, OIL 56 X SHIM 57 X SHIM 58 X BUSH 59 X WOODRUFF KEY 60 X COLLAR 6 X WASHER 6 X LEVER ASSY, GUIDE 63 X LINK 64 X RING, SNAP 65 X LEVER, TENSION 66 X PIN 67 X LEVER 68 X LEVER 69 X BOLT 70 X SPRING 7 X O-RING 7 X CAP 73 X LEVER ASSY 74 X SPRING 75 X SHIM 76 X SHIM 77 X SHIM 78 X SHIM 79 X SHIM 80 X SHIM 8 X GASKET 8 X GASKET 83 X O-RING 84 X GASKET 85 X CAP NUT 86 X BRACKET 87 X GASKET 88 X SPRING 89 X NUT 90 X FLANGED HOUSING 9 X O-RING Remarks * THIS FIGURE(GOVERNOR ASSY)IS INCORPORATED IN THE FUEL INJECTION PUMP ASSY(FIG.).

25 0CR0-G45800 Fig.9. FEED PUMP 0CR0-G FEED PUMP (B)=4TNE98-GA REF. LEV. PARTS NO. DESCRIPTION Q'TY I R (A) (B) (C) (D) (E) (F) PUMP ASSY,FUEL FEED 3 X HOUSING 3 3 X ROD, PUSH 4 3 X50030 PISTON 5 3 X SPRING, PISTON 6 3 X PLUG 7 3 X GASKET 8 3 X VALVE 9 3 X56000 SPRING 0 3 X ADAPTER 3 X O-RING 3 X PRIMING PUMP 3 3 X BOLT 4 3 X EYE BOLT 5 3 X GASKET 6 3 X GASKET Remarks * THIS FIGURE(FEED PUMP ASSY)IS INCORPORATED IN THE FUEL INJECTION PUMP ASSY(FIG.).

26 Part Number Index All parts are stipulated in the order of part numbers. (Depending on the area in which the part is used.) This index will display the location of the part according to each part number.

27 MODEL : 4TNE98-SA/GA PARTS No. INDEX PC NO : 0CR0-G45800 PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No

28 MODEL : 4TNE98-SA/GA PARTS No. INDEX PC NO : 0CR0-G45800 PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No X X X X X X X X X X X X X X X X X X X X X X X X A X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X B X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X A X X X X X X B X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

29 MODEL : 4TNE98-SA/GA PARTS No. INDEX PC NO : 0CR0-G45800 PARTS No. Fig. Ref.No. X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No

CONTENTS 4TNE92-HRJ MODEL : 4TNE92-HRJ(JINGJIANG PC NO : Y00W1650

CONTENTS 4TNE92-HRJ MODEL : 4TNE92-HRJ(JINGJIANG PC NO : Y00W1650 CONTENTS MODEL : TNE9-HRJ(JINGJIANG PC NO : Y00W650 Fig.No. GROUP NAME TNE9-HRJ. CYLINDER BLOCK. GEAR HOUSING. FLYWHEEL HOUSING & OIL SUMP. CYLINDER HEAD & BONNET 5. SUCTION & EXHAUST MANIFOLD 6. CAMSHAFT