1.CYLINDER BLOCK PARTS LIST

Transcription

1 ; ) ) 4, / 1-2 ) ) 6 ) / 7 -, )

2 + 7 6 ) :, 6 4 ) ; ) ) 4, / 1 -, ) , 4 ) 9 1 / 5 2 ) , - : + ; 1, - 4 * + / - ) /. ; / ) ) ; 1, ), * ) 1., ) ) : 0 7 ) 5 6 ) 1., + ) 5 0 ). 6, / / - ) ) 5 0 ) * 1 5 ; / 9 ) ; ), 1) / ) ) / 6 4 / ) 6 4 / )

3 + ; 1, - 4 * + : : : : : : ) 4 2 ) , ) 6 ;

4 PART DESCRIPTION 1.CYLINDER BLOCK PART NUMBER 1. Cylinder Block Assy Cylinder Block (X) Sleeve, Cylinder (X) Main-Bearing (X) Seal,oil Plug PT1/ Ball 11/32, Steel Bolt (A), Cylinder Head Bolt (B), Cylinder Head Gasket, Head Parallel Pin 8X Pipe, Knock Pipe, Knock O Ring P6.0 (X) O Ring P O Ring P O Ring S Cover, Sound Cover Absorber Collar Grommet Bolt M6 x 16 Plated

5 / - ) / : : : 5-2 ) 4 6 : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

6 PART DESCRIPTION 2. GEAR HOUSING PART NUMBER 1. Cover, Gear Case Gasket, Cover Gearcase Assembly Gear Case (X) Main-Bearing (X) Seal,Oil Ball 11/32, Steel Bolt M6 x 12 Plated Bolt M8 x 40 Plated Bolt M8 x 55 Plated Bolt M8 x 75 Plated Filler Cap Gasket, Cap, Filler Guide Assembly, Dipstick Plug M Seal Washer 16S Guide, Dip Stick Gasket, Bend. Guide Bolt M6 x 20 Plated Damper

7 + ; 1, ), * - 6 : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

8 3. CYLINDER HEAD BONNET PART DESCRIPTION PART NUMBER 1. Cylinder Head (1) Assembly Cylinder Head (1) Assembly (X) Cylinder Head (1) (X) Seat, Valve, Int. (X) Seat, Valve, Exh. (X) Guide, Valve (X) Hot Plug Ball ¼, Steel Stud M8 x 22 Plated Screw M6 x Plug Pt1/ Valve, Intake Valve, Exhaust Spring, Valve Retainer,Valvespring Cotter Assembly Cotter, Valve (X) Seal, Valve Stem Retainer,Spring Protector, Nozzle Gasket, Nozzle Cylinder Head (2) Assembly Cylinder Head (2) Assembly (X) Cylinder Head (2) (X) Seat, Valve, Int. (X) Seat, Valve, Exh. (X) Guide, Valve (X) Hot Plug (X) Ball ¼, Steel Stud M8 x 22 Plated Screw M6 x Plug PT1/ Valve, Intake Valve, Exhaust Spring, Valve Retainer,ValveSpring Cotter Assembly Cotter, Valve (X)

9 3. CYLINDER HEAD BONNET 39. Seal, Valve Stem Retainer, Spring Protector, Nozzle Gasket, Nozzle Bend, C.W Gasket, Bend. Guide Bolt M6 x 20 Plated Shaft, Assembly, Rocker Shaft, Arm (X) Spring Pin 4x Ball 7/ Rocker Arm Assembly, A Arm, Valve Rocker,A (X) Screw, Vallve Lock Nut Rocker Arm Assembly, B Arm, Valve Rocker, B ( X) Screw, Valve Lock Nut Circlip Bonnet Assembly, Head (1) Bonnet, Head (1) (X) Gasket, Bonnet Bolt M6 x 25 Plated Bonnet Assembly, Head (2) Bonnet, Head (2) (X) Gasket, Bonnet Bolt M6 x 25 Plated Plug, Glow Connector, Glow Plug

10 ) 1., : : : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

11 PART DESCRIPTION 4. SUCTION MANIFOLD PART NUMBER 1. Case Assembly, Breather Case, Breather Valve, Reed Retainer, Reed Valve Gasket, Breather Cover Assembly, Breather Cover, Breather (X) Joint, Breather (X) Screw 5 x 10, Tapping Screw 5.0* O Ring 1A p Bolt M6 x 60 Plated Pipe, Air Intake Gasket, Intake Pipe Bolt M6 x 16 Plated Hose Assembly, Breather Pipe ( C ), Breather Pipe ( E ), Breather Pipe, Breather Pipe ( A ), Breather Tube Pipe ( B ), Breather Joint Clamp Clamp Holder Band RF

12 ) ) - 4

13 PART DESCRIPTION 5. AIR CLEANER PART NUMBER 1. Cleaner Assembly, Air Element, Air Cleaner Cover, Air Cleaner Bolt, Wing Body, Outlet Gasket, Air Cleaner Washer 6, Polished Clamp, Pipe Support, Air Cleaner Bolt M6 x 16 Plated Bolt M8 x 16 Plated Pipe Clamp

14

15 PART DESCRIPTION 6. MUFFLER PART NUMBER 1. Gasket, Silencer Silencer Assembly, Exh Support, Silencer Nut M Bolt M6 x 12 Plated Bolt M8 x 16 Plated

16 + ) 5 0 ). 6 E? : : E? : : : : ) 4 2 ) , ) 6 - ;

17 PART DESCRIPTION 7. CAMSHAFT PART NUMBER 1. Camshaft Assembly Camshaft (X) Gear, Camshaft Key 4x Tappet Tappet, F.O Push Rod Plate Pack, F.I.P Plate 2.5 (X) Plate 2.55 (X) Plate 2.50 (X) Plate 2.65 (X) Plate 2.70 (X) Plate 2.75 (X) Plate 2.80 (X) Plate 2.85 (X) Plate 2.90 (X) Plate 2.95 (X) Plate 3.00 (X) Plate 3.05 (X) Plate 3.10 (X) Plate 3.15 (X) Plate 3.20 (X) Plate 3.25 (X) Plate 3.30 (X) Plate 3.35 (X) Plate 3.40 (X) Plate 3.45 (X) Plate 3.50 (X) Plate 3.55 (X) Plate 3.60 (X)

18 + 4 ) 5 0 ) : : : : : : : : : : : : : : : : : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

19 8. CRANKSHAFT PISTON PART DESCRIPTION PART NUMBER 1. Crankshaft Assermbly Parallel Pin 8 x Cranmkshaft (X) Gear, Crankshaft Key 4 x Ball ¼, steel Bolt, Flywheel FlyWheel Assemby FlyWheel (X) Gear, Ring (X) Piston Rod Assembly Piston Assembly (X) Piston (X) Piston Ring Assembly Topring (X) Ring, 2nd (X) Oil Ring Assembly (X) Oil Ring (X) Spring, Oil RIng (X) Piston Pin (X) Rod Assembly, Connecting (X) Rod, Connecting (X) Bolt, Rod Bearing Assembly, Clank Bearing, Con. Rod (X)

20 7 * 1 5 ; : : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

21 PART DESCRIPTION 9. LUB. OIL SYSTEM PART NUMBER 1. Pump Assembly, Lub. Oil Cover Shaft Rotor Rotor, inner (X) Rotor, outer (X) Pin Gear Bolt M6 x 12 Plated Filter, Lub. Oil Joint, Oil Fil Screen, Lub.Oil Plate, OilStrainer Bolt M6 x 12 Plated Spring Ball 13/ Sender, Oil Pressure Tray Bolt M6 x 12 Plated

22 + 1 / 9 ) ; ) ) : : : ) 4 2 ) , ) 6 ;

23 10. COOLING WATER SYSTEM PART DESCRIPTION PART NUMBER 1. Pump Assembly, C.W Body O - Ring 1A S O - Ring 1A S Cover Gasket Bolt O Ring 1A P Pipe Pipe O - Ring Bolt M6 x 12 Plated Bolt M6 x 40 Plated Bolt M8 x 55 Plated Screw M6 x CW-T,C CW-T, Bypass Clamp, Cord Clamp Retainer Clamp Gasket, Bend. Guide Case Assembly, Thermostat Switch, Thermo (110 degrees C) Gasket Case, Thermostat Joint (X) Joint (X) Cover, Thermstat Gasket, (Non-ASB) Thermostat (71degrees C) Bolt M8 x 25 Plated Bolt M6 x 40 Plated Pipe,C.W Pipe,C.W Clip, Cable Clamp Clamp

24 4 ), 1) 6 4 : ) ) : : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

25 PART DESCRIPTION 11. RADIATOR PART NUMBER 1. Clamp Bolt M6 x 12 Plated Bolt M6 x 16 Plated Support, C.W. Pipe Fan Spacer Bolt M6 x Bolt M6 x 16 Plated Clamp Radiator Assembly Radiator Cap, Radiator Radiator Sub Assembly (X) Shroud Assembly Shroud Mount, Shraud Bolt M6 x Collor, Rubber Collor, Rubber Rubber ( C ), Radiator Rubber ( D ), Radiator Support, Rad Cyl1-R Support, Rad Cyl2-R Support, Rad - B Bolt M8 x 16 Plated Bolt M8 x 25 Plated Bolt M8 x 25 Plated Pipe, Water Drain Reserver Assembly, C.W Tank (X) Cap Packing Joint

26 : : : : : : : : : : : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

27 12. FUEL INJECTION PUMP PART DESCRIPTION PART NUMBER 1. Pump W/Gov. F. Pump FOP Assembly (X) Body Plunger W / Barrel (X) Barrel (X) Plunger Spring, Plunger Spring Seat A Spring Seat B Valve Seat Seat (X) Valve, Delivery (X) Spring, Deliv. Valve Holder Gasket, Delivery Locking O Ring, Delivery Protector Control Lever Assembly Control Lever (X) Retaining Ring E Type Link Sleeve (X) Bolt M3 (X) Shim Washer 3 (X) Pin (X) Joint Spring Pin 2.5 AX Gasket 6, round Bolt M5 x10 Plated Bolt 6* Remarks: (1) Governor (Fig. No. 13, Ref No.1-91) is Incorporated in this Fuel Injection Pump (Ref. No. 1)

28 / E? N N * ) : E? : : : E? : : : : : : : : E? : : : : : : E? : : : : : * ) E? : : E? : : : : : : : : : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

29 PART DESCRIPTION 13. GOVERNOR PART NUMBER 1. Packing, Fop O - Ring Governor Assembly (X) O - Ring Washer SB 6* Case Assembly, Governor Case, Governor (X) Shaft (X) Weight Assembly, Gov Weight, Gov. (X) Gear, Gov. (X) Pin, Weight Sleeve (Gov) Spacer Assembly, Con. Lev Spacer T=1.0 (X) Spacer T=1.2 (X) Spacer T=1.4 (X) Shaft, Control Lever, Control Bolt, Revol. Limit Shaft, Gov. Level Spacer Assembly Shim (X) Shim (X) Shim (X) Shim (X) Lever Assembly, Governor Shim Set Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Lever, Tension (X)

30 13.GOVERNOR 41. Lever A, Gov (X) Lever B, Gov (X) Shifter Bush (X) Spring, Start Spring, Set Circlip E Spring Pin 2 x Angleich Assembly Washer, Angleich (X) Case, Angleich (X) Shifter, Angleich (X) Spring, Angleich (X) Lock Nut, Angleich (X) Spacer Assembly, Angleich (X) Spacer T=0.80 (X) Spacer T=0.85 (X) Spacer T=0.90 (X) Spacer T=0.95 (X) Spacer T=1.00 (X) Spacer T=1.05 (X) Spacer T=1.10 (X) Spacer T=1.15 (X) Spacer T=1.20 (X) Circlip E - 4 (X) Spring, Governor O Ring 1A S Control Rack Retainer, Shaft Support, Rack Spring, Rack Carb Nut (Hi-Idle) Washer Circlip E Circlip E Spring Pin 4 x Bolt M6 x 8 Plated Bolt M6 x 10 Plated Bolt M6 x 30 Plated Nut M

31 13. GOVERNOR 81. Lock Nut Cover, Case Bolt, Control Carb Nut (FO-Limit) Stop Solenoid Bolt M5 x 10 Plated Bolt M6 x 16 Plated Nut M Plate Seal Washer Label (X) Parallel Pin 6 x Bolt M6 x 20 Plated Bolt M6 x 70 Plated Bolt M6 x 70 Plated Bolt M6 x 85 Plated Stud 6* Nut M Plug (X) Plug Plug (X) Plug Remarks: Item 1. Repair Part

32 ) 8 - : : E? : : : : E? : : E? : : : E? : : : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

33 14. FUEL INJECTION VALVE PART DESCRIPTION PART NUMBER 1. Valve Assembly, F. Inject Nozzle Assembly, F. Inject Valve (X) Body (X) Nut, Nozzle Holder Spring, Valve Seat, Nozzle Spring Spacer, Valve Stop Shim Pack Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) Shim (X) O Ring S FI Line Assembly (X) Pipe (1), F. Inject Retainer (X) Nut (X) Pipe, F. Injection 1 (X) Pipe (2), F. Inject Retainer (X) Nut (X) Pipe, F. Injection 2 (X) Pipe Assembly, Fuel Over Clamp Joint, Nozzle Pipe, Fuel Return Pipe, Fuel Return Pipe, Fuel Return Joint Pipe, Fuel Return Clamp, Cord

34 14.FUEL INJECTION VALVE 41. Joint, 2-way Pipe, Fuel Return Nut Seal Washer 14S

35 : 5-2 ) 4 6 : : ) 4 2 ) , 5-2 ) 4 ) 6 - ;

36 PART DESCRIPTION 15. FUEL LINE PART NUMBER 1. Filter Assembly, Fuel Oil Fuel Filter Support, Fuel Filter Ring, Support (X) Bolt M10 x 20 Plated Pipe, Fuel Clamp Holder Clamp Pipe, Fuel (D12XL400) (X) Pump Assembly, Fuel

37 5 6 ) / 6 4 ) )

38 PART DESCRIPTION 16. STARTING MOTOR PART NUMBER 1. Starter Assembly Pinion Clutch Assembly (X) Pinion Shaft (X) Stopper Set, Pinion (X) Clutch Assembly (X) Ball Bearing (X) Bearing 3,Pinion (X) Yoke Assembly Armature Assembly Bearing, Armature Brush Holder Assembly Rear Cover Assembly Rear Cover Metal Thrust Washer Kit Gear Case Centre Housing Shift Lever Set Magnetic Switch Assembly Dust Cover Kit Through Bolt Bolt M10 x 30 Plated

39 , ; ) 5-2 ) 4 6

40 PART DESCRIPTION 17. DYNAMO PART NUMBER 1. Generator Assembly Stator Assembly Wheel, Dynamo Bolt 6 x Clamp Bolt 6 x Current Limiter (20A)

41 / ) ) 2 ) 4 6

42 18. GASKET SET TOOLS DESCRIPTION PART NUMBER 1. Gasket Set, Cyl. Block Gasket, Cover Seal, Oil Seal, Oil Gasket, Bend. Guide Seal Washer 16S O Ring P O Ring P O Ring S O Ring P Gasket Set, Cyl. Head Gasket,Head Gasket, Bonnnet Gasket, Silencer Gasket, Bend. Guide Protector, Nozzle Gasket, Nozzle Gasket, Intake Pipe Flex Horn Gasket, Liquid Remark: Item 1. Optional Part