PARTS CATALOG 0CW10-G01400

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1 PARTS CATALOG Published 00/ (Dec.) 0CW0-G000

2

3 Directions for the Parts Catalog..The parts stipulated in this Parts Catalog are not necessarily standard equipped parts..parts may change without prior notice..the following is an example of the Parts Catalog format. 0CF0-G60 9. FUEL INJECTION PUMP(W/BOOST) (A)=JH-DT JH-DTZ JH-DTZP JH-DTZA JH-DTZY = (C) (D) (E) (A) (B) FUEL INJECTION PUMP FUEL INJECTION PUMP N (A=E0085) (B=E0000) SCREW M 6X SCREW M 6X 6 K (A=E0056) (B=E0056) (C=E0056) (D=E0056) (E=E0056) CAMSHAFT BEARING, ROLLER RETAINER 5 Remarks () BOOST COMPEMSATOR TYPE. OPTIONAL PART, TO E0055,(JH-DT, JH-DTZ 5 Ref. No. The Ref. No. listed may not be in accordance with the illustration Ref. No. (Ex.) Illustration No. List Ref No. (Before change) - (After change) For interchangeable symbols N, R and K, illustrations for new parts may be abbreviated. Lev. (Level) Level indication The numbers below indicate the level of relativity towards the main part Main parts (Assembly parts) Sub component included in Sub component included in. Note) Parts that are not for sale are partially illustrated but not listed. Interchangeability Mark When a part change takes place, one of the following interchangeability symbols is indicated beside the part. Symbol N Q R S W Z F K Interchangeability Old Yes No New No Old Yes New Old Yes Yes New Old No No New Contents note New Part is interchangeable for Old Part but Old Part is not interchangeable for New Part. New Part is not interchangeable for Old Part but Old Part is interchangeable for New Part. New/ Old Parts are both interchangeable. New/ Old Parts are both not interchangeable. Part newly added. Part discontinued. Not interchangeable by a single part but interchangeable together with related parts. Changes only for used parts quantities. Effective Machine No. When a part changes, the effective Machine No. will be indicated in the (A)- column. Product Symbol Product No. Product Symbol Product No. C Clutch No. Compressor No. F Machine No. (Agricultural Equip.) D Drive No. M Machine No. E Engine No. Note ) A date may follow the symbol. (Ex.) Note ) XXXXX and ZZZZZ are for parts that could not be predicted or for engine models that could not be identified. Note ) (A=E0085) is the E (Engine Serial Number) for the column (A) model (in this case JH-DT) after the parts design change. Remarks Mark Figures or alphabets (symbols) are entered in the remarks column. The comments (remarks) on parts that are indicated at the bottom of the illustration are the same symbols as those stated above.

4 MODEL : TNE98-NMH (NACCO) CONTENTS PC NO : 0CW0-G000 Fig.No. GROUP NAME ENGINE TNE98-NMH. CYLINDER BLOCK. GEAR HOUSING. OIL SUMP. CYLINDER HEAD & BONNET 5. SUCTION & EXHAUST MANIFOLD 6. CAMSHAFT & DRIVING GEAR 7. CRANKSHAFT & PISTON 8. LUB.OIL SYSTEM 9. COOLING WATER SYSTEM 0. FUEL INJECTION PUMP. FUEL INJECTION VALVE. FUEL FILTER. STARTING MOTOR. GENERATOR 5. GASKET SET Fig.No. GROUP NAME

5 0CW0-G000 Fig.. CYLINDER BLOCK 0CW0-G000. CYLINDER BLOCK (A)=TNE98-NMH = BLOCK ASSY, CYLINDER PLUG PT/8,SCREW PLUG BOLT, METAL CAP BUSH, CAMSHAFT SEAL WASHER 8S SPRING PIN 6X PLUG PT/8,SCREW BOLT M 8X PLATED PLUG PLUG PT/8,SCREW PLUG MAIN BEARING SET BEARING ASSY, THRUST BOLT, HEAD GASKET, HEAD MAIN BEARING US= BEARING,THRUST.5OS PARALLEL PIN 8X6 Remarks () UNDER-SIZED(U.S=0.5)PART. () OVER-SIZED(O.S=0.5)PART. () REPAIR PART.

6 0CW0-G000 Fig.. GEAR HOUSING 0CW0-G000. GEAR HOUSING (A)=TNE98-NMH = COVER ASSY,GEAR CASE SEAL, OIL COVER, F.I. PUMP O-RING A S COVER,FILLER O-RING A P GEAR CASE PUMP ASSY, LUB.OIL STUD M 8X 0 PLATED O-RING P O-RING P PARALLEL PIN 8X BOLT M 8X 6 PLATED BOLT M 8X 0 PLATED BOLT M 8X 0 PLATED BOLT M 8X 0 PLATED BOLT M 8X 0 PLATED BOLT M 8X 5 PLATED BOLT M 8X 70 PLATED BOLT M 8X 70 PLATED NUT GASKET, LIQUID Remarks () OPTIONAL PART.

7 0CW0-G000 Fig.. OIL SUMP 0CW0-G000. OIL SUMP (A)=TNE98-NMH = SUMP ASSY, OIL DRAIN PLUG M SEAL WASHER S BOLT M 8X PLATED GASKET, LIQUID PARALLEL PIN 8X CASE ASSY,OIL SEAL CASE ASSY, OIL SEAL N (A=EZZZZZ) SEAL HTC95,5, BOLT M8X0,COLLAR HD 6 Remarks () OPTIONAL PART.

8 0CW0-G000 Fig.. CYLINDER HEAD & BONNET 0CW0-G000. CYLINDER HEAD & BONNET I I I I (A)=TNE98-NMH = LIFTER, ENGINE LIFTER, ENGINE HEAD ASSY,CYLINDER VALVE, SUCTION VALVE, EXHAUST SPRING, VALVE RETAINER, SPRING SEAL, VALVE STEM SEAL, VALVE STEM CAP, VALVE PROTECTER, NOZZLE GASKET, NOZZLE GUIDE, VALVE PLUG PT / PLUG PT/8,SCREW PLUG COTTER SUPPORT ASY,ROCK.ARM SHAFT ASSY,ROCK. ARM SPRING SUPPORT SUPPORT ARM KIT, SUC. ROCKER SCREW, VALVE NUT M8XP ARM KIT, EXH. ROCKER SCREW, VALVE NUT M8XP CIRCLIP SCREW M X STUD BOLT NUT COVER,FILLER KNOB BONNET ASSY GASKET, BONNET PLATE SCREW 5X0,TAPPING PLUG 8X O-RING A P O-RING A P PLUG, GLOW CONNECTOR, GLOW PLUG BOLT M 8X 6 PLATED BOLT M0X 65 PLATED GASKET, LIQUID COVER, GLOW PLUG Remarks () REPAIR PART. () OPTIONAL PART.

9 0CW0-G000 0CW0-G SUCTION & EXHAUST MANIFOLD Fig.5. SUCTION & EXHAUST MANIFOLD (A)=TNE98-NMH = GASKET, SUC.MANIFOLD MANIFOLD,INT BOLT M 8X 5 PLATED MANIFOLD, EXHAUST GASKET BOLT 8X BOLT M 8X STUD BOLT M 8X NUT GASKET, (NON-ASB.) JOINT BOLT 8X PLATED

10 0CW0-G000 Fig.6. CAMSHAFT & DRIVING GEAR 0CW0-G CAMSHAFT & DRIVING GEAR (A)=TNE98-NMH = TAPPET ROD, PUSH CAMSHAFT ASSY METAL,THRUST(CAM GEAR, CAMSHAFT KEY 7X BOLT M 8X 6 PLATED SHAFT, IDLER GEAR ASSY, IDLE BUSH, IDLE GEAR BOLT M 8X 55 PLATED GEAR, FI-P SPRING WASHER LOCK NUT M PLATED Remarks () REPAIR PART.

11 0CW0-G000 Fig.7. CRANKSHAFT & PISTON 0CW0-G CRANKSHAFT & PISTON (A)=TNE98-NMH = CRANKSHAFT COMP GEAR, CRANKSHAFT PARALLEL PIN PARALLEL PIN 0X KEY 7X V-PULLEY WASHER BOLT, V-PULLEY BOLT, FLYWHEEL PISTON ASSY RING SET PIN, PISTON CIRCLIP ROD ASSY, CONNECTING BUSH, PISTON PIN BOLT, ROD METAL ASSY, CRANKPIN PISTON W/RING OS= RING SET O.S= BEARING,PIN U.S= FLYWHEEL(DUMMY Remarks () REPAIR PART. () OVER-SIZE(O.S=0.5)PART. () UNDER-SIZE(U.S=0.5)PART.

12 0CW0-G000 Fig.8. LUB.OIL SYSTEM 0CW0-G LUB.OIL SYSTEM (A)=TNE98-NMH = DIPSTICK GUIDE, DIPSTICK GUIDE, DIPSTICK -000 O-RING A P-0A BOLT M 8X 6 PLATED FILTER 80X80L STUD, LUB.OIL FILTER O-RING P PIPE ASSY, LUB. OIL BOLT M 8X PLATED SWITCH,(0.5KG)L.O SEAL WASHER 8S BOLT M 8X PLATED PLUG PLUG NPT/8 Remarks () REPAIR PART.

13 0CW0-G000 0CW0-G COOLING WATER SYSTEM Fig.9. COOLING WATER SYSTEM (A)=TNE98-NMH = BOLT M 8X 55 PLATED V-PULLEY, C.W.PUMP V-BELT A:5 INCH GASKET, THERMOSTAT COVER, THERMOSTAT GASKET, (NON-ASB.) THERMOSTAT BOLT M 8X 5 PLATED PLUG, DRAIN GASKET, C.W.PUMP BOLT M 8X PLATED PIPE, C.WATER PUMP O-RING P PUMP ASSY, WATER PLUG NPT/ COVER GASKET PLUG M PLUG, MX GASKET GASKET, ROUND BALL /, STEEL BOLT 6X SCREW M 6X 5

14 0CW0-G000 0CW0-G FUEL INJECTION PUMP Fig.0. FUEL INJECTION PUMP (A)=TNE98-NMH = BRACKET, AXEL WIRE BOLT M 6X RETAINER STAY, BRACKET BOLT M0X PLATED BOLT M0X 6 PLATED BOLT M0X 0 PLATED PUMP ASSY, FUEL OIL X60000 FEED PUMP X60000 COVER X SCREW X60000 DRIVE SHAFT 5 X DRIVE SHAFT 6 X KEY 7 X60000 DAMPER 8 X GEAR 9 X WASHER 0 X6050 ROLLER ASSY X60580 ROLLER KIT X PIN X PIN X CLIP 5 X DISK 6 X60660 CAM DISK 7 X O RING 8 X6580 PISTON 9 X SLIDER 0 X600 SPRING X SHIM SET X O RING X6000 COVER X BOLT 5 X60500 COVER 6 X BOLT 7 X6900 SPRING 8 X SHIM 9 X60000 WASHER 0 X6000 SPRING SEAT X60000 SPRING SEAT X SHIM SET X60500 GUIDE PIN X6000 HEAD 5 X O RING 6 X SHIM SET 7 X6000 GASKET 8 X6080 DELIVERY VALVE 9 X60000 SPRING 50 X6000 HOLDER 5 X SCREW 5 X6800 COVER 5 X COVER ++ CONTINUE ++

15 0CW0-G000 0CW0-G FUEL INJECTION PUMP Fig.0. FUEL INJECTION PUMP (A)=TNE98-NMH = 5 X65500 CONTROL SHAFT 55 X O RING 56 X90000 WASHER 57 X68500 LEVER 58 X68600 LEVER 59 X0060 SPRING WASHER 60 X NUT 6 X65580 LEVER SHAFT 6 X SPRING 6 X O RING 6 X WASHER 65 X LEVER 66 X65000 LEVER 67 X66700 NUT 68 X66700 NUT 69 X65600 BOLT 70 X BOLT 7 X SPRING 7 X ANGLE 7 X NUT 7 X BOLT 75 X WASHER 76 X BOLT 77 X SEAL RING 78 X WASHER 79 X65500 LOAD SCREW 80 X LOAD SCREW 8 X LOAD SCREW 8 X NUT 8 X O RING 8 X68900 GOVERNOR LEVER 85 X PIVOT BOLT 86 X GASKET 87 X SPRING 88 X NUT 89 X GOVERNOR SHAFT 90 X O RING 9 X SHIM SET 9 X WASHER 9 X HOLDER 9 X WASHER 95 X SLEEVE 96 X CAP 97 X PLUG SET 98 X PIN 99 X SPRING 00 X SCREW 0 X600 PLUG 0 X GASKET 0 X6000 BOLT 0 X O RING ++ CONTINUE ++

16 0CW0-G000 0CW0-G FUEL INJECTION PUMP Fig.0. FUEL INJECTION PUMP I I (A)=TNE98-NMH = 05 X O RING 06 X O RING 07 X60060 VALVE 08 X60000 SPRING RING 09 X VALVE 0 X95000 GASKET X SPRING X66500 VALVE X O RING X WIRE 5 X6690 NUT 6 X6690 NUT 7 X O RING 8 X WIRE 9 X HOUSING 0 X OIL SEAL X600 SPRING X65700 FLYWEIGHT X NUMBER PLATE X WOODRUFF KEY 5 X00 NUT 6 X09050 SPRING WASHER 7 X GASKET 8 X650 BOLT 9 X PIPE Z (A=*005.0.) 9- X PIPE W (A=*005.0.) 0 X66000 SPACER X CAP

17 0CW0-G000 0CW0-G000. FUEL INJECTION VALVE Fig.. FUEL INJECTION VALVE (A)=TNE98-NMH = VALVE ASSY,INJECTION NOZZLE ASSY RETAINER RETAINER BOLT MX,HEX.SCKT RETAINER BOLT MX,HEX.SCKT PIPE NO., F.INJECT PIPE NO., F.INJECT PIPE NO., F.INJECT PIPE NO., F.INJECT PIPE ASSY,F.O.RETURN CLAMP PIPE, FUEL RETURN GASKET, RETURN NUT

18 0CW0-G000 0CW0-G000. FUEL FILTER Fig.. FUEL FILTER (A)=TNE98-NMH = FILTER, FUEL OIL BODY, SUB. ASSY CENSOR ASSY, LEBEL PLUG, DRAIN O-RING ELEMENT KIT FILTER BOLT M 8X 5 PLATED PIPE, FUEL CLAMP CLAMP STRAINER,FUEL OIL(IN

19 0CW0-G000 0CW0-G000. STARTING MOTOR Fig.. STARTING MOTOR (A)=TNE98-NMH = STARTER(.KW ARMATURE ASSY X550 BALL BEARING X550 BALL BEARING COIL ASSY, FIELD SCREW, POLE CORE SET BRUSH (+) HOLDER ASSY, BRASH BRUSH (+) 0 X0600 BRUSH SPRING COVER, REAR SWITCH ASSY,MAGNETIC SHIFT LEVER SET COVER ASSY, DUST BOLT, THROUGHT GEAR CASE ASY PINION ASSY SHAFT, PINION STOPPER SET CLUTCH ASSY BALL BEARING () BALL BEARING () RETAINER, BEARING HOUSING, GEARS COVER, M TERMINAL

20 0CW0-G000 0CW0-G000. GENERATOR Fig.. GENERATOR (A)=TNE98-NMH = GENERATOR, V-60A PULLEY NUT FRAME ASSY BALL BEARING PLATE SCREW BOLT, STUD ROTATOR ASSY BEARING, BALL COVER, BEARING FLAME HOLDER, BRUSH REGULATOR ASSY SCREW SCREW BOLT SCREW W/WASHER BOLT COVER INSULATION BUSH NUT 6 X NUT COLLAR BOLT,GENERATOR NUT,GENERATOR ADJUSTER, BELT BOLT BOLT M 8X 5

21 0CW0-G000 Fig.5. GASKET SET 0CW0-G GASKET SET (A)=TNE98-NMH = GASKET SET(NON-ASB.) GASKET, HEAD 60-0 SEAL, VALVE STEM PROTECTER, NOZZLE GASKET, NOZZLE GASKET, BONNET GASKET, SUC.MANIFOLD GASKET SEAL, VALVE STEM O-RING P O-RING P GASKET, C.W.PUMP GASKET, (NON-ASB.) GASKET, THERMOSTAT GASKET, RETURN SEAL WASHER GASKET O-RING A P-0A O-RING A P O-RING A P O-RING A S SEAL WASHER 8S O-RING P SEAL WASHER S GASKET, (NON-ASB.) GASKET, ROUND FLEX HONE GASKET, LIQUID Remarks () OPTIONAL PART.

22 Part Number Index All parts are stipulated in the order of part numbers. (Depending on the area in which the part is used.) This index will display the location of the part according to each part number.

23 MODEL : TNE98-NMH (NACCO) PARTS No. INDEX PC NO : 0CW0-G000 PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No

24 MODEL : TNE98-NMH (NACCO) PARTS No. INDEX PC NO : 0CW0-G000 PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X600 0 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

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