PARTS CATALOG 0CR10-G78000

Transcription

1 PARTS CATALOG Published 009/5 (May.) 0CR0-G78000

2 PREFACE.This parts catalog is a first edition of the L00N5EN9F9HAMA Diesel engine. Parts catalog No. Date of issue Remarks First edition 0CR0-G78000 Mar.,009 No need.this parts catalog dose not contain the technical data needed for maintenance service. 3.The illustrations used in this parts catalog have been simplified for clarity..the contents of this parts catalog are subject to change without notice. 5.Be sure to use only Yanmar genuine parts for repairs. If imitation parts are used, it may cause engine defects.

3 Directions for the Parts Catalog..The parts stipulated in this Parts Catalog are not necessarily standard equipped parts..parts may change without prior notice. 3.The following is an example of the Parts Catalog format. Y00F6 9. FUEL INJECTION PUMP (W/BOOST) (A)=JH-DT JH-DTZ JH-DTZP JH-DTZA JH-DTZY 3 REF. LEV. PARTS DESCRIPTION QTY I R FUEL INJECTION PUMP FUEL INJECTION PUMP N 5 (A=E0085) (B=E0000) SCREW M 6X I SCREW M 6X6 K (A=E0056) (B=E0056) (C=E0056) (D=E0056) (E=E0056) CAMSHFT BEARING.ROLLER RETAINER Remarks () BOOST COMPEMSATOR TYPE. OPTIONAL PART. TO E/#0055 (JH-DT, JH-DTZ) Ref. No. The Ref. No. listed may not be in accordance with the illustration Ref. No. (Ex.) Illustration No. List Ref No. (Before change) - (After change) For interchangeable symbols N, R and K, illustrations for new parts may be abbreviated. Lev. (Level) Level indication The numbers below indicate the level of relativity towards the main part Main parts (Assembly parts) Sub component included in Sub component included in. Note) Parts that are not for sale are partially illustrated but not listed. 3Change Mark The I indicates parts that were newly changed. Interchangeability Mark When a part change takes place, one of the following interchangeability symbols is indicated beside the part. Symbol N Q R S W Z F K Interchangeability Old Yes No New Old No Yes New Old Yes Yes New Old No No New Contents note New Part is interchangeable for Old Part but Old Part is not interchangeable for New Part. New Part is not interchangeable for Old Part but Old Part is interchangeable for New Part. New/ Old Parts are both interchangeable. New/ Old Parts are both not interchangeable. Part discontinued. Part newly added. Not interchangeable by a single part but interchangeable together with related parts. Changes only for used parts quantities. 5Effective Machine No. When a part changes, the effective Machine No. will be indicated in the (A)-(F) column. Product Symbol Product No. Product Symbol Product No. C Clutch No. Compressor No. F Machine No. (Agricultural Equip.) D Drive No. M Machine No. E Engine No. Note ) Date Note ) A date may follow the symbol. (Ex.) Note ) XXX are for parts that could not be predicted or for engine models that could not be identified. Note 3) (A=E/#0085) is the E/# (Engine Serial Number) for the column (A) model (in this case JH-DT) after the parts design change. 6Remarks Mark Figures or alphabets (symbols) are entered in the remarks column. The comments (remarks) on parts that are indicated at the bottom of the illustration are the same symbols as those stated above.

4 MODEL : L00N5EN9F9HAMA CONTENTS PC NO : 0CR0-G78000 Fig.No. GROUP NAME L00N SERIES. CYLINDER BLOCK. CYLINDER HEAD & BONNET 3. INTAKE & EXHAUST. CRANKSHAFT, PISTON & CAMSHAFT 5. LUB.OIL PUMP & GOVERNOR 6. COOLING DEVICE 7. F.I.PUMP & F.I.VALVE 8. STARTING MOTOR 9. TOOL, LABEL & GASKET SET Fig.No. GROUP NAME

5 0CR0-G78000 Fig.. CYLINDER BLOCK 0CR0-G CYLINDER BLOCK (A)=L00N5EN9F9HAMA BLOCK ASSY, CYLINDER GASKET, HEAD O-RING PIN, 8X SHIM SET COVER,(FO PUMP GASKET PARALLEL PIN, MX PLUG PT/,STEEL STUD M 6X 8 PLATED STUD M 6X PLATED NUT M GASKET, CRANK CASE COVER(D, CRANK CASE BEARING, MAIN PIPE, L.O. INLET BOLT M 8X 35 PLATED PLUG M CAP ASSY, LO SUPPLY O-RING WASHER, RETAINER, BEARING BALL BEARING 6-50 NEEDLE, SEAL, OIL SEAL, OIL BOLT M 8X PLATED MAIN BEARING US= MAIN BEARING US= SWITCH, OIL PRESSURE Remarks ()REPAIR PART. ()UNDER SIZED(U.S.=0.5)PART. (3)UNDER SIZED(U.S.=0.50)PART.

6 0CR0-G CR0-G CYLINDER HEAD & BONNET Fig.. CYLINDER HEAD & BONNET (A)=L00N5EN9F9HAMA BOLT, CYL.HEAD A BOLT, CYL.HEAD B HEAD ASSY, CYLINDER VALVE, INTAKE VALVE, EXHAUST SPRING, VALVE RETAINER, SPRING COTTER ASSY SUPPORT ASSY, ROCKER SUPPORT, ROCKER ARM C TYPE RETAINING RIN ARM ASSY, INTAKE SCREW, ADJUSTING LOCK NUT ARM ASSY, EXHAUST SCREW, ADJUSTING LOCK NUT SEAL, VALVE STEM CAP, VALVE PROTECTOR, NOZZLE SEAT, NOZZLE WASHER RETAINER, NOZZLE SPRING PIN X BOLT M 8X 50 PLATED STUD M6X 55 PLATED NUT M GASKET, BONNET BONNET ASSY, HEAD SHAFT ASSY, DECOMP SPRING, DECOMP PARALLEL PIN 3X BOLT M 6X 65 PLATED 3

7 0CR0-G CR0-G INTAKE & EXHAUST Fig.3. INTAKE & EXHAUST (A)=L00N5EN9F9HAMA 30-0 GASKET, AIR CLEANER U-NUT LOCKING KNOB BOLT M 6X 0 PLATED GASKET, MUFFLER STUD M 8X 8 PLATED NUT M MANIFOLD, INTAKE STUD,BOLT 6 X

8 0CR0-G78000 Fig.. CRANKSHAFT, PISTON & CAMSHAFT 0CR0-G CRANKSHAFT, PISTON & CAMSHAFT (A)=L00N5EN9F9HAMA CAMSHAFT ASSY TAPPET TAPPET ASSY, ROLLER ROD ASSY, PUSH CRANKSHAFT(E-DG ASSY NUT WASHER, FLYWHEEL FLYWHEEL ASSY, DE RING, GEAR KEY, 5X PISTON W/RINGS (D RING SET, PISTON PIN, PISTON CIRCLIP, C-300 ROD ASSY, CONNECTING BUSH, PISTON PIN BOLT, CONNECTING ROD BEARING, CRANKPIN SHAFT ASSY, BALANCER BALL BEARING PISTON W/RING.5OS RING SET O.S= PISTON W/RING.50OS RING SET O.S= BEARING,PIN(U.S= BEARING,PIN(U.S=0.50 Remarks ()OVER SIZED(O.S.=0.5)PART. ()OVER SIZED(O.S.=0.50)PART. (3)UNDER SIZED(U.S.=0.5)PART. ()UNDER SIZED(U.S.=0.50)PART.

9 0CR0-G CR0-G LUB.OIL PUMP & GOVERNOR Fig.5. LUB.OIL PUMP & GOVERNOR (A)=L00N5EN9F9HAMA PUMP ASSY, LUB.OIL COVER, LUB. OIL PUMP O-RING, COVER PARALLEL PIN 3X BOLT M 6X PLATED FILTER CMP, LUB.OIL O-RING A S BOLT M 6X 6 PLATED LEVER ASSY, GOVERNOR TAPER PIN 3X GOVERNOR ASSY WEIGHT ASSY,GOVERNOR BEARING SEAL, OIL WASHER, THRUST WASHER, GOVERNOR BRACKET CMP,REGULATO HANDLE, REGULATOR SHAFT, HANDLE BRACKET, HANDLE BOLT, ADJUSTING SPRING, HANDLE PLATE, FRICTION WASHER, B NUT, NUT, BOLT, 6 X BOLT, 6 X SPRING, REGULATOR SPRING, RETURN LIMITER ASSY, FUEL NUT, TIN WIRE, 0.6

10 0CR0-G CR0-G COOLING DEVICE Fig.6. COOLING DEVICE (A)=L00N5EN9F9HAMA GROMMET, TANK COLLAR, CYL.COVER COVER B, SIDE RUBBER, SEAL COLLAR, CYL.COVER STUD BOLT, TOP COVER GROMMET, TANK BOLT, 6 X NUT, FAN CASE RUBBER, CUSHION COLLAR, FAN CASE SEAL, FAN CASE BOLT, FAN CASE

11 0CR0-G CR0-G F.I.PUMP & F.I.VALVE Fig.7. F.I.PUMP & F.I.VALVE (A)=L00N5EN9F9HAMA F.I.PUMP ASSY GASKET, PUMP BODY PLATE BODY ASSY, PUMP PIN,.0A X SPRING, PLUNGER VALVE ASSY, DELIVERY SPRING, DELIVERY HOLDER, DELIVERY PACKING, DELIVERY LEVER, CONTROL SEAT A, SPRING SEAT B, SPRING PIN, 3.0A X FUEL INJECTOR NUT,NOZZLE HOLDER ASSY, NOZZLE PIN,.5A X SPRING,NOZZLE SEAT,SPRING SPACER,VALVE STOP NOZZLE ASSY PIN SHIM SET PIPE, FUEL INJECTION SUPPORT, PIPE VALVE ASSY, F/O CUT GASKET, 0X ORIFICE,FUEL

12 0CR0-G CR0-G STARTING MOTOR Fig.8. STARTING MOTOR (A)=L00N5EN9F9HAMA MOTOR ASSY, STARTER ARMATURE 3 X8000 WASHER KIT, THRUST X75500 STOPPER SET, PINION COIL ASSY, FIELD COVER, REAR HOLDER ASSY, BRUSH BRUSH (-) BRUSH (+) SPRING, BRUSH X8506 PINION ASSY HOUSING ASSY, GEAR COVER KIT, DUST SHIFT LEVER KIT SWITCH, MAGNET THROUGH BOLT BOLT M 6X 37 8 X700 COVER, TERMINAL BOLT, 0 X NUT, 8

13 0CR0-G78000 Fig.9. TOOL, LABEL & GASKET SET 0CR0-G TOOL, LABEL & GASKET SET (A)=L00N5EN9F9HAMA LABEL, YANMAR MARK B TOOL ASSY BAG, TOOL SPANNER SPANNER DRIVER, SCREW DIPSTICK GASKET SET(NON-ASB.) GASKET ASSY,CYL.HEAD O-RING GASKET, CRANK CASE O-RING GASKET WASHER, SEAL, VALVE STEM PROTECTOR, NOZZLE GASKET, BONNET GASKET, AIR CLEANER GASKET, MUFFLER O-RING, COVER GASKET 8, ROUND O-RING A S O-RING A S GASKET, AIR HEATER GASKET, CLEANER GASKET GASKET, ROUND GASKET, TANK CAP O-RING A P GASKET, EXH.PIPE Remarks ()OPTIONAL

14 Part Number Index All parts are stipulated in the order of part numbers. (Depending on the area in which the part is used.) This index will display the location of the part according to each part number.

15 MODEL : L00N5EN9F9HAMA PARTS No. INDEX PC NO : 0CR0-G78000 PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No C X X X X

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17 PARTS CATALOG Published 00/ (Feb.) 0CW0-G59600

18 P R E F A C E. This parts catalog is the st edition of L00N5EJFCAS5 for MASE. Pub.No. : 0CW0-G59600 Published : March, 00. Model name Engine model Vehicle Vehicle made by L00N5EJFCAS5 GENERATOR MASE

19 Directions for the Parts Catalog..The parts stipulated in this Parts Catalog are not necessarily standard equipped parts..parts may change without prior notice. 3.The following is an example of the Parts Catalog format. 0CF0-G60 9. FUEL INJECTION PUMP(W/BOOST) (A)=JH-DT JH-DTZ JH-DTZP JH-DTZA JH-DTZY (E) (F) FUEL INJECTION PUMP FUEL INJECTION PUMP N (A=E0085) (B=E0000) SCREW M 6X SCREW M 6X 6 K (A=E0056) (B=E0056) (C=E0056) (D=E0056) (E=E0056) CAMSHAFT BEARING, ROLLER RETAINER 3 5 Remarks () BOOST COMPEMSATOR TYPE. OPTIONAL PART, TO E0055,(JH-DT, JH-DTZ 3 5 Ref. No. The Ref. No. listed may not be in accordance with the illustration Ref. No. (Ex.) Illustration No. List Ref No. (Before change) - (After change) For interchangeable symbols N, R and K, illustrations for new parts may be abbreviated. Lev. (Level) Level indication The numbers below indicate the level of relativity towards the main part Main parts (Assembly parts) Sub component included in Sub component included in. Note) Parts that are not for sale are partially illustrated but not listed. Interchangeability Mark When a part change takes place, one of the following interchangeability symbols is indicated beside the part. Symbol N Q R S W Z F K Interchangeability Old Yes No New No Old Yes New Old Yes Yes New Old No No New Contents note New Part is interchangeable for Old Part but Old Part is not interchangeable for New Part. New Part is not interchangeable for Old Part but Old Part is interchangeable for New Part. New/ Old Parts are both interchangeable. New/ Old Parts are both not interchangeable. Part newly added. Part discontinued. Not interchangeable by a single part but interchangeable together with related parts. Changes only for used parts quantities. Effective Machine No. When a part changes, the effective Machine No. will be indicated in the (A)-(F) column. Product Symbol Product No. Product Symbol Product No. C Clutch No. Compressor No. F Machine No. (Agricultural Equip.) D Drive No. M Machine No. E Engine No. Note ) Date Note ) A date may follow the symbol. (Ex.) Note ) XXX are for parts that could not be predicted or for engine models that could not be identified. Note 3) (A=E0085) is the E (Engine Serial Number) for the column (A) model (in this case JH-DT) after the parts design change. Remarks Mark Figures or alphabets (symbols) are entered in the remarks column. The comments (remarks) on parts that are indicated at the bottom of the illustration are the same symbols as those stated above.

20 MODEL : L00N5EJFCAS5 CONTENTS PC NO : 0CW0-G59600 Fig.No. GROUP NAME L00N5EJFCAS5. CYLINDER BLOCK. CYLINDER HEAD & BONNET 3. AIR CLEANER & MUFFLER. CRANKSHAFT, PISTON & CAMSHAFT 5. LUB.OIL PUMP & GOVERNOR 6. COOLING & STARTING DEVICE 7. F.I.PUMP & F.I.VALVE 8. FUEL TANK & FUEL PIPE 9. STARTING MOTOR & DYNAMO 0. TOOL, LABEL & GASKET SET Fig.No. GROUP NAME

21 0CW0-G59600 Fig.. CYLINDER BLOCK 0CW0-G CYLINDER BLOCK (A)=L00N5EJFCAS BLOCK ASSY, CYLINDER GASKET, HEAD O-RING PIN, 8X SHIM SET COVER,(FO PUMP GASKET PARALLEL PIN, MX PLUG PT/,STEEL STUD M 6X 8 PLATED STUD M 6X PLATED NUT M GASKET, CRANK CASE COVER(D, CRANK CASE BEARING, MAIN PIPE, L.O. INLET BOLT M 8X 35 PLATED PLUG M CAP ASSY, LO SUPPLY O-RING WASHER, RETAINER, BEARING BALL BEARING 6-50 NEEDLE, SEAL, OIL SEAL, OIL BOLT M 8X PLATED MAIN BEARING US= MAIN BEARING US= SWITCH, OIL PRESSURE Remarks ()Repair part. ()Under sized(u.s.=0.5)parts. (3)Under sized(u.s.=0.50)parts.

22 0CW0-G CW0-G CYLINDER HEAD & BONNET Fig.. CYLINDER HEAD & BONNET (A)=L00N5EJFCAS BOLT, CYL.HEAD A BOLT, CYL.HEAD B HEAD ASSY, CYLINDER VALVE, INTAKE VALVE, EXHAUST SPRING, VALVE RETAINER, SPRING COTTER ASSY SUPPORT ASSY, ROCKER SUPPORT, ROCKER ARM C TYPE RETAINING RIN ARM ASSY, INTAKE SCREW, ADJUSTING NUT, M ARM ASSY, EXHAUST SCREW, ADJUSTING NUT, M SEAL, VALVE STEM CAP, VALVE PROTECTOR, NOZZLE SEAT, NOZZLE WASHER RETAINER, NOZZLE SPRING PIN X BOLT M 8X 50 PLATED STUD M6X 55 PLATED NUT M GASKET, BONNET BONNET ASSY, HEAD DECOMPRESSION ASSY SPRING, DECOMP PARALLEL PIN, M3X BOLT M 6X 65 PLATED 3

23 0CW0-G CW0-G AIR CLEANER & MUFFLER Fig.3. AIR CLEANER & MUFFLER (A)=L00N5EJFCAS GASKET, AIR CLEANER U-NUT CLEANER ASSY, AIR BODY ASSY, AIR CLNR COVER ASSY, AIR CLNR NUT, WING ELEMENT ASSY LOCKING KNOB BOLT M 6X 0 PLATED STUD M 6X 35 PLATED GASKET, MUFFLER 9 3C-3550 MUFFLER ASSY 0 3C-3560 MUFFLER 3C-3700 COVER, MUFFLER A 3C-370 COVER, MUFFLER B 3 3C-370 BOLT, M6X6 FLANGE BOLT M 8X 0 PLATED STUD M 8X 8 PLATED NUT M EXTENSION, EXH.

24 0CW0-G59600 Fig.. CRANKSHAFT, PISTON & CAMSHAFT 0CW0-G CRANKSHAFT, PISTON & CAMSHAFT (A)=L00N5EJFCAS CAMSHAFT ASSY TAPPET TAPPET ASSY, ROLLER ROD ASSY, PUSH 3 3C-70 CRANKSHAFT(E-DG CMP NUT WASHER, FLYWHEEL FLYWHEEL ASSY, DE RING, GEAR KEY, 5X PISTON W/RINGS (D RING SET, PISTON PIN, PISTON CIRCLIP, C-300 ROD ASSY, CONNECTING BUSH, PISTON PIN BOLT, CONNECTING ROD BEARING, CRANKPIN SHAFT ASSY, BALANCER BALL BEARING PISTON W/RING OS= RING SET O.S= PISTON W/RING.50OS RING SET O.S= BEARING,PIN(U.S= BEARING,PIN(U.S=0.50 Remarks ()Over sized(u.s.=0.5)parts. ()Over sized(u.s.=0.50)parts. (3)Under sized(u.s.=0.5)parts. ()Under sized(u.s.=0.50)parts.

25 0CW0-G CW0-G LUB.OIL PUMP & GOVERNOR Fig.5. LUB.OIL PUMP & GOVERNOR (A)=L00N5EJFCAS PUMP ASSY, LUB.OIL COVER, LUB. OIL PUMP O-RING, COVER PARALLEL PIN, M3X BOLT M 6X PLATED FILTER CMP, LUB.OIL O-RING A S BOLT M 6X 6 PLATED WASHER, GOVERNOR LEVER ASSY, GOVERNOR TAPER PIN, 3X BEARING,NEEDLE SEAL, OIL WASHER, THRUST GOVERNOR ASSY WEIGHT ASSY,GOVERNOR BRACKET ASSY, HANDLE HANDLE, REGULATOR SHAFT, HANDLE BRACKET, HANDLE BOLT, ADJUSTING SPRING, HANDLE PLATE, FRICTION WASHER, B LOCK NUT M NUT M BOLT M 6X PLATED BOLT M 6X 5 PLATED SPRING, REGULATOR SPRING, RETURN LIMITER ASSY, FUEL LOCK NUT M0 PLATED TIN WIRE, 0.6

26 0CW0-G CW0-G COOLING & STARTING DEVICE Fig.6. COOLING & STARTING DEVICE (A)=L00N5EJFCAS TOP COVER ASSY LABEL, DECOMPRESSION GROMMET, TANK COVER,TOP(BLACK)(3) DAMPER COLLAR, CYL.COVER GROMMET, TANK COVER B, SIDE (3) COVER A, SIDE (3) RUBBER, SEAL COLLAR, CYL.COVER SPACER, TOP COVER STUD BOLT, TOP COVER BOLT M 6X 8 PLATED BOLT M 6X 0 PLATED NUT M FAN CASE (GRAY)(K) RUBBER, CUSHION COLLAR, FAN CASE SEAL, FAN CASE BOLT, FAN CASE RECOIL ASSY CASE, STARTER REEL, RECOIL RATCHET SPRING, SPIRAL GUIDE, RATCHET SPRING, FRICTION KNOB, STARTER ROPE, STARTER SPRING, RETURN RETAINING RING WASHER WASHER IN NYLON PULLEY, STARTER BOLT M 6X 8 PLATED BOLT M 6X PLATED 3

27 0CW0-G CW0-G F.I.PUMP & F.I.VALVE Fig.7. F.I.PUMP & F.I.VALVE (A)=L00N5EJFCAS F.I.PUMP ASSY GASKET PLATE BODY ASSY, PUMP SPRING PIN X SPRING, PLUNGER VALVE ASSY, DELIVERY SPRING, DELIVERY HOLDER, DELIVERY GASKET, DELIVERY LEVER ASSY, CONTROL SEAT, SPRING A SEAT, SPRING B SPRING PIN 3X FUEL INJECTOR NUT, CASE HOLDER ASSY, NOZZLE SPRING PIN.5AX SPRING, NOZZLE SEAT, SPRING PLATE, STOP NOZZLE ASSY PIN SHIM SET VALVE ASSY, F/O CUT GASKET, 0X.

28 0CW0-G CW0-G FUEL TANK & FUEL PIPE Fig.8. FUEL TANK & FUEL PIPE (A)=L00N5EJFCAS5 3C-5570 TANK ASSY,FUEL(BLACK PLUG, DRAIN GASKET 8, ROUND CAP ASSY, FUEL TANK FILTER, FUEL OIL DAMPER, FUEL TANK FILTER ASSY, FUEL GASKET STAY A, FUEL TANK STAY B, FUEL TANK COCK ASSY, FUEL O-RING A S BOLT, LIFTING WASHER BOLT M 6X 6 PLATED BOLT M 8X 5 PLATED NUT M PIPE ASSY, FUEL OIL PIPE, FUEL OIL CLAMP PIPE ASSY, RETURN CLIP, HOSE PIPE, FUEL RETURN CLIP, HOSE HOSE, PROTECT CLAMP PIPE ASSY, INJECTION SUPPORT, PIPE

29 0CW0-G CW0-G STARTING MOTOR & DYNAMO Fig.9. STARTING MOTOR & DYNAMO (A)=L00N5EJFCAS STARTER(HITACHI V ARMATURE 3 X8000 WASHER KIT, THRUST X75500 STOPPER SET, PINION COIL ASSY, FIELD COVER, REAR HOLDER ASSY, BRUSH BRUSH (-) BRUSH (+) SPRING, BRUSH X8506 PINION ASSY HOUSING ASSY, GEAR COVER KIT, DUST SHIFT LEVER KIT SWITCH, MAGNET THROUGH BOLT BOLT M 6X 37 8 X700 COVER, TERMINAL BOLT M0X 30 PLATED NUT M DINAMO ASSY, 5A STATOR ASSY WHEEL, DYNAMO CLAMP, CORD BOLT M 6X PLATED BOLT M 6X 0 PLATED SCREW M 6X REG. & HARNESS ASSY BRACKET, HARNESS REGIYURATA FUSE(0A BOLT M 6X PLATED BOLT M 6X 0 PLATED JOINT

30 0CW0-G59600 Fig.0. TOOL, LABEL & GASKET SET 0CW0-G TOOL, LABEL & GASKET SET (A)=L00N5EJFCAS LABEL, YANMAR MARK A LABEL, YANMAR LABEL, CAUTION LABEL HOW TO START-E LABEL, DIESEL LABEL, CONTROL TOOL ASSY TOOL BAG SPANA SPANA DRIVER FITTING, FUEL GASKET SET(NON-ASB.) GASKET ASSY,CYL.HEAD O-RING, TAPPET GASKET, CRANK COVER O-RING GASKET WASHER, SEAL SEAL, VALVE STEM GASKET, NOZZLE GASKET, BONNET GASKET, AIR CLEANER GASKET, MUFFLER O-RING, PUMP COVER GASKET 8, ROUND O-RING A S O-RING A S GASKET, AIR HEATER GASKET, AIR CLEANER GASKET GASKET, X GASKET, TANK CAP O-RING A P GASKET, EXH.PIPE Remarks ()Optional parts.

31 Part Number Index All parts are stipulated in the order of part numbers. (Depending on the area in which the part is used.) This index will display the location of the part according to each part number.

32 MODEL : L00N5EJFCAS5 PARTS No. INDEX PC NO : 0CW0-G59600 PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No C C C C C C C

33 MODEL : L00N5EJFCAS5 PARTS No. INDEX PC NO : 0CW0-G59600 PARTS No. Fig. Ref.No C X X X X PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. - -

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35 PARTS CATALOG Published 0/5 (May.) 0CR0-G8800

36 P R E F A C E. This Parts Catalog carries all parts incorporated in YANMAR Model L00N5EJTCAGS engine manufactured since May, 0.. Each illustration corresponds to the parts list on the following page. 3. When ordering parts, clearly write down the engine model and serial number, as well as the name and number of each part in your order sheet. This will help insure reliable delivery of the parts you have ordered.

37 Directions for the Parts Catalog..The parts stipulated in this Parts Catalog are not necessarily standard equipped parts..parts may change without prior notice. 3.The following is an example of the Parts Catalog format. 0CF0-G60 9. FUEL INJECTION PUMP(W/BOOST) (A)=JH-DT JH-DTZ JH-DTZP JH-DTZA JH-DTZY (E) (F) FUEL INJECTION PUMP FUEL INJECTION PUMP N (A=E0085) (B=E0000) SCREW M 6X SCREW M 6X 6 K (A=E0056) (B=E0056) (C=E0056) (D=E0056) (E=E0056) CAMSHAFT BEARING, ROLLER RETAINER 3 5 Remarks () BOOST COMPEMSATOR TYPE. OPTIONAL PART, TO E0055,(JH-DT, JH-DTZ 3 5 Ref. No. The Ref. No. listed may not be in accordance with the illustration Ref. No. (Ex.) Illustration No. List Ref No. (Before change) - (After change) For interchangeable symbols N, R and K, illustrations for new parts may be abbreviated. Lev. (Level) Level indication The numbers below indicate the level of relativity towards the main part Main parts (Assembly parts) Sub component included in Sub component included in. Note) Parts that are not for sale are partially illustrated but not listed. Interchangeability Mark When a part change takes place, one of the following interchangeability symbols is indicated beside the part. Symbol N Q R S W Z F K Interchangeability Old Yes No New No Old Yes New Old Yes Yes New Old No No New Contents note New Part is interchangeable for Old Part but Old Part is not interchangeable for New Part. New Part is not interchangeable for Old Part but Old Part is interchangeable for New Part. New/ Old Parts are both interchangeable. New/ Old Parts are both not interchangeable. Part newly added. Part discontinued. Not interchangeable by a single part but interchangeable together with related parts. Changes only for used parts quantities. Effective Machine No. When a part changes, the effective Machine No. will be indicated in the (A)-(F) column. Product Symbol Product No. Product Symbol Product No. C Clutch No. Compressor No. F Machine No. (Agricultural Equip.) D Drive No. M Machine No. E Engine No. Note ) A date may follow the symbol. (Ex.) Note ) XXXXX and ZZZZZ are for parts that could not be predicted or for engine models that could not be identified. Note 3) (A=E0085) is the E (Engine Serial Number) for the column (A) model (in this case JH-DT) after the parts design change. Remarks Mark Figures or alphabets (symbols) are entered in the remarks column. The comments (remarks) on parts that are indicated at the bottom of the illustration are the same symbols as those stated above.

38 MODEL : L00N5EJTCAGS CONTENTS PC NO : 0CR0-G8800 Fig.No. GROUP NAME L00N5EJTCAGS. CYLINDER BLOCK. DRAIN PLUG 3. LABEL. CYLINDER HEAD & BONNET 5. AIR CLEANER 6. EXHAUST MUFFLER 7. CAMSHAFT 8. CRANKSHAFT 9. FLYWHEEL 0. PISTON & CONNECTING ROD. BALANCER SHAFT. LUB.OIL PUMP & GOVERNOR 3. OIL PRESSURE SWITCH. COVER 5. COOLING FAN CASE 6. F.I.PUMP & F.I.VALVE 7. FUEL TANK & FUEL PIPE 8. SPEED CONTROL DEVICE 9. RECOIL STARTER 0. STARTING MOTOR. ELECTRICAL EQUIPMENT. DYNAMO 3. ACCESSORIES. TOOL & GASKET SET Fig.No. GROUP NAME

39 0CR0-G8800 Fig.. CYLINDER BLOCK 0CR0-G8800. CYLINDER BLOCK (A)=L00N5EJTCAGS BLOCK ASSY, CYLINDER GASKET, HEAD O-RING PIN, 8X SHIM SET COVER,(FO PUMP GASKET, COVER PARALLEL PIN, MX PLUG PT/,STEEL STUD M 6X 8 PLATED STUD M 6X PLATED NUT M GASKET, CRANK CASE COVER(D, CRANK CASE BEARING, MAIN PIPE, L.O. INLET BOLT M 8X 35 PLATED RETAINER, BEARING BALL BEARING NEEDLE, SEAL, OIL SEAL, OIL BOLT M 8X PLATED MAIN BEARING US= MAIN BEARING US= Remarks ()Spare parts. ()Under sized(u.s.=0.5)parts. (3)Under sized(u.s.=0.50)parts.

40 0CR0-G8800 0CR0-G8800. DRAIN PLUG Fig.. DRAIN PLUG (A)=L00N5EJTCAGS PLUG M CAP ASSY, LO SUPPLY O-RING WASHER, 6

41 0CR0-G8800 0CR0-G LABEL Fig.3. LABEL (A)=L00N5EJTCAGS LABEL, CAUTION LABEL, AIR COOLED LABEL HOW TO START-E LABEL, YANMAR LABEL, DIESEL LABEL, THAI LABEL, HOT SURFACE

42 0CR0-G8800 0CR0-G8800. CYLINDER HEAD & BONNET Fig.. CYLINDER HEAD & BONNET (A)=L00N5EJTCAGS BOLT, CYL.HEAD A BOLT, CYL.HEAD B 3 3C-00 HEAD ASSY, CYLINDER 8 3C-00 VALVE, INTAKE 9 3C-0 VALVE, EXHAUST SPRING, VALVE RETAINER, SPRING COTTER ASSY 3C-50 SUPPORT ASSY, ROCKER 5 3C-60 SUPPORT, ROCKER ARM CIRCLIP 5 7 3C-650 ARM ASSY, INTAKE SCREW, VALVE ADJUST NUT, M6 3C-660 ARM ASSY, EXHAUST SCREW, VALVE ADJUST NUT, M SEAL, VALVE STEM CAP, VALVE PROTECTOR, NOZZLE SEAT, NOZZLE WASHER RETAINER, NOZZLE SPRING PIN X BOLT, SUPPORT STUD M6X 55 PLATED NUT M GASKET, BONNET BONNET ASSY, HEAD DECOMPRESSION ASSY SPRING, DECOMP PARALLEL PIN, M3X BOLT M 6X 65 PLATED 3

43 0CR0-G8800 0CR0-G AIR CLEANER Fig.5. AIR CLEANER (A)=L00N5EJTCAGS 30-0 GASKET, AIR CLEANER U-NUT CLEANER ASSY, AIR BODY ASSY, AIR CLNR COVER ASSY, AIR CLNR NUT, WING ELEMENT ASSY LOCKING KNOB BOLT M 6X 0 PLATED STUD M 6X 35 PLATED 3

44 0CR0-G8800 0CR0-G EXHAUST MUFFLER Fig.6. EXHAUST MUFFLER (A)=L00N5EJTCAGS GASKET, MUFFLER 3C-3550 MUFFLER ASSY 3 3C-3560 MUFFLER 3C-3700 COVER, MUFFLER A 5 3C-370 COVER, MUFFLER B 6 3C-370 BOLT, M6X6 FLANGE BOLT M 8X 0 PLATED STUD M 8X 8 PLATED NUT M 8

45 0CR0-G8800 0CR0-G CAMSHAFT Fig.7. CAMSHAFT (A)=L00N5EJTCAGS 73C-00 CAMSHAFT ASSY TAPPET TAPPET ASSY, ROLLER ROD ASSY, PUSH

46 0CR0-G8800 0CR0-G CRANKSHAFT Fig.8. CRANKSHAFT (A)=L00N5EJTCAGS 3C-80 CRANKSHAFT ASSY,E-DG

47 0CR0-G8800 0CR0-G FLYWHEEL Fig.9. FLYWHEEL (A)=L00N5EJTCAGS NUT WASHER, FLYWHEEL FLYWHEEL ASSY, DE RING, GEAR KEY, 5X

48 0CR0-G8800 Fig.0. PISTON & CONNECTING ROD 0CR0-G PISTON & CONNECTING ROD (A)=L00N5EJTCAGS PISTON W/RINGS (D RING SET, PISTON PIN, PISTON SEEGER RING, J3 73C-300 ROD ASSY, CONNECTING BUSH, PISTON PIN BOLT, CONNECTING ROD BEARING, CRANKPIN PISTON W/RING.5OS RING SET O.S= PISTON W/RING.50OS RING SET O.S= BEARING,PIN(U.S= BEARING,PIN(U.S=0.50 Remarks ()Over size(o.s=0.5) parts. ()Over size(o.s=0.50) parts. (3)Under size(u.s=0.5) parts. ()Under size(u.s=0.50) parts.

49 0CR0-G8800 0CR0-G8800. BALANCER SHAFT Fig.. BALANCER SHAFT (A)=L00N5EJTCAGS SHAFT ASSY, BALANCER BALL BEARING

50 0CR0-G8800 Fig.. LUB.OIL PUMP & GOVERNOR 0CR0-G8800. LUB.OIL PUMP & GOVERNOR (A)=L00N5EJTCAGS PUMP ASSY, LUB.OIL COVER, LUB. OIL PUMP O-RING, COVER PARALLEL PIN, M3X BOLT M 6X PLATED FILTER CMP, LUB.OIL O-RING A S BOLT M 6X 6 PLATED WASHER, GOVERNOR LEVER ASSY, GOVERNOR TAPER PIN, 3X BEARING,NEEDLE SEAL, OIL WASHER, THRUST GOVERNOR ASSY WEIGHT ASSY,GOVERNOR Remarks ()On a guarantee of quality component part shall not be sold.

51 0CR0-G8800 0CR0-G OIL PRESSURE SWITCH Fig.3. OIL PRESSURE SWITCH (A)=L00N5EJTCAGS SWITCH, OIL PRESSURE

52 0CR0-G8800 0CR0-G8800. COVER Fig.. COVER (A)=L00N5EJTCAGS 3C-500 TOP COVER ASSY LABEL, DECOMPRESSION 3 3C-5300 COVER,TOP(BLACK)(3) 3 3C-530 DAMPER COLLAR GROMMET GROMMET, TANK 8 3C-560 COVER B, SIDE (3) 9 3C-570 COVER A, SIDE (3) RUBBER, SEAL COLLAR, CYL.COVER SPACER, TOP COVER STUD BOLT, TOP COVER BOLT M 6X 8 PLATED BOLT M 6X 0 PLATED NUT M 6

53 0CR0-G8800 0CR0-G COOLING FAN CASE Fig.5. COOLING FAN CASE (A)=L00N5EJTCAGS 3C-500 FAN CASE (GRAY)(K) RUBBER, CUSHION COLLAR, FAN CASE SEAL, FAN CASE BOLT, FAN CASE

54 0CR0-G8800 0CR0-G F.I.PUMP & F.I.VALVE Fig.6. F.I.PUMP & F.I.VALVE (A)=L00N5EJTCAGS F.I.PUMP ASSY GASKET PLATE BODY ASSY, PUMP SPRING PIN X SPRING, PLUNGER VALVE ASSY, DELIVERY SPRING, DELIVERY HOLDER, DELIVERY GASKET, DELIVERY LEVER ASSY, CONTROL SEAT, SPRING A SEAT, SPRING B SPRING PIN 3X FUEL INJECTOR NUT, CASE HOLDER ASSY, NOZZLE SPRING PIN.5AX SPRING, NOZZLE SEAT, SPRING PLATE, STOP NOZZLE ASSY PIN SHIM SET VALVE ASSY, F/O CUT GASKET, 0X PIPE ASSY, INJECTION SUPPORT, PIPE

55 0CR0-G8800 0CR0-G FUEL TANK & FUEL PIPE Fig.7. FUEL TANK & FUEL PIPE (A)=L00N5EJTCAGS FILTER ASSY, FUEL GASKET STAY A, FUEL TANK STAY B, FUEL TANK COCK ASSY, FUEL O-RING A S C-5570 TANK,FUEL(BLACK)(3) PLUG, DRAIN GASKET 8, ROUND CAP ASSY, FUEL TANK FILTER, FUEL OIL DAMPER, FUEL TANK BOLT, LIFTING WASHER BOLT M 6X 6 PLATED BOLT M 8X 5 PLATED NUT M PIPE ASSY, FUEL OIL PIPE, FUEL OIL CLAMP PIPE ASSY, RETURN CLIP, HOSE PIPE, FUEL RETURN CLIP, HOSE HOSE, PROTECT CLAMP 0

56 0CR0-G8800 0CR0-G SPEED CONTROL DEVICE Fig.8. SPEED CONTROL DEVICE (A)=L00N5EJTCAGS LABEL, THAI SPEED CTRL, THAI HANDLE ASY,REGULATOR BOLT, M5X BRACKET, REGULATOR BOLT, ADJUSTING BOLT, ADJUSTING KNOB, M6X U-NUT M NUT M SPRING, RETURN BOLT M 6X PLATED BOLT M 6X 0 PLATED SPRING, REGULATOR SPRING, RETURN LIMITER ASSY, FUEL LOCK NUT M0 PLATED TIN WIRE, 0.6

57 0CR0-G8800 0CR0-G RECOIL STARTER Fig.9. RECOIL STARTER (A)=L00N5EJTCAGS RECOIL ASSY CASE, STARTER REEL, RECOIL RATCHET SPRING, SPIRAL GUIDE, RATCHET SPRING, FRICTION KNOB, STARTER ROPE, STARTER SPRING, RETURN RETAINING RING WASHER WASHER IN NYLON PULLEY, STARTER BOLT M 6X 8 PLATED BOLT M 6X PLATED 3

58 0CR0-G8800 0CR0-G STARTING MOTOR Fig.0. STARTING MOTOR (A)=L00N5EJTCAGS STARTER ARMATURE 3 X8000 WASHER KIT, THRUST X75500 STOPPER SET, PINION COIL ASSY, FIELD COVER, REAR HOLDER ASSY, BRUSH BRUSH (-) BRUSH (+) SPRING, BRUSH X8506 PINION ASSY HOUSING ASSY, GEAR COVER KIT, DUST SHIFT LEVER KIT SWITCH, MAGNET THROUGH BOLT BOLT M 6X 37 8 X700 COVER, TERMINAL BOLT M0X 30 PLATED NUT M 8

59 0CR0-G8800 0CR0-G8800. ELECTRICAL EQUIPMENT Fig.. ELECTRICAL EQUIPMENT (A)=L00N5EJTCAGS REG. & HARNESS ASSY BRACKET, HARNESS HARNESS, WIRE FUSE(0A REGULATOR SCREW, MX BOLT M 6X PLATED BOLT M 6X 0 PLATED

60 0CR0-G8800 0CR0-G8800. DYNAMO Fig.. DYNAMO (A)=L00N5EJTCAGS DYNAMO ASSY STATOR ASSY WHEEL, DYNAMO CLAMP, CORD BOLT M 6X PLATED BOLT M 6X 0 PLATED SCREW M 6X 3

61 0CR0-G8800 0CR0-G ACCESSORIES Fig.3. ACCESSORIES (A)=L00N5EJTCAGS JOINT

62 0CR0-G8800 Fig.. TOOL & GASKET SET 0CR0-G8800. TOOL & GASKET SET (A)=L00N5EJTCAGS TOOL ASSY TOOL BAG WRENCH WRENCH DRIVER FITTING, FUEL GASKET SET GASKET ASSY,CYL.HEAD O-RING GASKET, CRANK CASE GASKET, COVER O-RING GASKET, BONNET SEAL, VALVE STEM GASKET, NOZZLE 30-0 GASKET, AIR CLEANER GASKET, CLEANER GASKET, MUFFLER GASKET, PIPE GASKET O-RING, COVER GASKET, TANK CAP GASKET, AIR HEATER WASHER, GASKET 8, ROUND GASKET, ROUND O-RING A P O-RING A S O-RING A S-. Remarks ()Optional parts.

63 Part Number Index All parts are stipulated in the order of part numbers. (Depending on the area in which the part is used.) This index will display the location of the part according to each part number.

64 MODEL : L00N5EJTCAGS PARTS No. INDEX PC NO : 0CR0-G8800 PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No C C C C C C C C C C C C C C C C C C C C

65 MODEL : L00N5EJTCAGS PARTS No. INDEX PC NO : 0CR0-G8800 PARTS No. Fig. Ref.No C C X X X X PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. PARTS No. Fig. Ref.No. - -

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